[0001] The present invention is an improved garage door, which among other characteristics
is particularly suitable for erection and installation by the ultimate user.
[0002] Conventionally, garage doors are supplied and installed by the building trade and
it is inconvenient for the individual householder to attempt to carry out these operations
himself. For example, delivery of such doors to the site of installtion must normally
be undertaken by the supplier, as conventional garage doors are not suitable for carriage
by normally-available domestic transport facilities. However, various social trends
including the increased availability of leisure time and the high costs of paid labour
have led to the householder wishing to carry out many more tasks himself and the erecting
and installing of a new garage door is one of those tasks. It is therefore desirable
that a garage door be invented which is suitable for this purpose.
[0003] One object of the present invention is therefore to provide a garage door particularly
adapted to self-installation by the householder.
[0004] The garage door according to the present invention comprises at least two sub-assemblies,
which together may be interlocked to form a door of the desired dimensions, each such
sub-assembly having one or more bracing struts running at an angle relative to the
edges of said sub-assembly and being confined essentially within the limits thereof.
[0005] The door may, as indicated, be formed in more than two sub-assemblies but, in order
to provide a sufficiently rigid structure for instalation without the user having
to fix additional bracing across the door, it is much preferred that the door be formed
of just two sub-assemblies. Advantareously, the two sub-assemblies are of similar
or equal dimensions. It is possible for the door to be so divided that the join between
the sub-assemblies is vertical (in the closed position of the door). However, a particularly
preferred embodiment of the invention comprises two sub-assemblies which interlock
along a horizontal join.
[0006] As indicated, each sub-assembly has one or more bracing struts running at an angle
relative to its edges. Thus, for example, each sub-assembly may have one or two bracinr
struts running diagonally between opposite corners thereof. A particularly advantageous
strut arrangement is one in which a strut runs between, and is secured to, adjacent
sides of each sub-assembly in such a way that, in the assembled door, each corner
of the latter is braced across.
[0007] The bracing struts are confined essentially within the limits of each sub-assembly
but may extend a short distance beyond the edges thereof if desired, for example at
the inter- locking edges of the sub-assemblies. However, it is important if at all
possible to confine the struts as stated in order to avoid reducing the attractive
portability of the unassembled door.
[0008] On or more edges of each sub-assembly may be provided with suitable reinforcement,
for example in the form of a batten or anrle-sectbn. Preferably, three of the sides
are reinforced in this way, the remaining side of each sub-assembly being the one
by means of which the sub-assemblies are joined together.
[0009] The joining together of the sub-assemblies may be effected in a variety of ways but
it is highly desirable that a simple method be adopted and that a weather-proof seal
should be obtained as a result. Preferably the method is one which affords additional
strength to the door structure and, with this in mind, it is preferred that the method
should entail some overlapping of the adjacent edges of the sub-assemblies. A particularly
preferred arrangement is that said adjacent edges interlock so that linear relative
movement in the plane of the door is restricted or prevented, the sub-assemblies then
being further joined, and relative movement transverse to the plane of the door being
prevented, by means of the edge strips extending down the sides of the assembled door.
[0010] The invention willnow be further described with reference to the accompanying drawings,
wherein:-
Fig. 1 illustrates the main components of one form of garage door according to the
present invention, viewed from the rear; and
Fig. 2 illustrates, in sectional detail, the manner of joining of the sub-assemblies
of Fig. 1.
[0011] The illustrated door is of the so-called "up-and-over" type, that is one which, when
installed, will be mounted to be movable from a vertical closed position upwards and
rearwards to an open renerally horizontal position. The door comprises two sub-assemblies,
3 and 4, of essentially identical overall dimensions. Each sub-assembly is formed
of inter-connected aligned parallel panels 5, closely fitted so as to present a uniform
decorated surface. The method of linking adjacent panels is identical to that hereinafter
described for joining together the sub-assemblies.
[0012] Each sub-assembly is reinforced along its side edges with angle-sections 6. Reinforcing
edging 7 is fitted along the transverse edges which form the upper and lower edges
of the door when assembled. The sub-assemblies are each braced by bracing struts 8,
which each extends across a corner from an angle-section 6 to the adjacent transverse
edge.
[0013] The sub-assemblies 3 and 4 are joined together along their free edges by means of
inter-locking sections 9 and 10, shown more clearly in Fig. 2, which illustrates the
sections just before engagement. The sections 9, 10 comprise lips 9a, 10a and shoulders
9b, 10b respectively. When, from the position shown in Fig. 2, the sub-assembly 3
is rotated into a horizontal position, the shoulders 9b and 10b abut and a close-fitting,
water-tight seal is obtained. The sub-assemblies are then secured torether by means
of side fittings 11, which are secured by screws or bolts to the angle-sections 6
and edging 7.
[0014] Mountion of the garage door within the door frame is carried out in conventional
manner.
[0015] It will be seen that the sub-assemblies of a garage door according to the present
invention are of such dimensions that they may be transported without difficulty,
for example laid to ether in a sin le flat packa e, within the rear section of a normal
hatch-back saloon car or upon a s andand roof-rack.
1. An improved garage door, characterised in that it comprises at least two sub-assemblies,
which together may be interlocked to form a door of the desired dimensions, each such
sub-assembly haviny one or more bracing struts running at an angle relative to the
edges of said sub-assembly and confined essentially within the limits thereof.
2. An improved garage door according to claim 1, characterised in that it comprises
two sub-assemblies of similar or equal dimensions.
3. An improved garage door according to claim 1 or claim 2, characterised in that
the sub-assemblies interlock along a horizontal join.
4. An improved garage door according to any of the preceding claims, characterised
in that each sub-assembly has one or two bracing struts running diagonally between
opposite corners thereof.
5. An improved garage door according to any of claims 1 to 3, characterised in that
each sub-assembly has two bracing struts, each running between, and being secured
to, adjacent sides thereof such that, in the assembled door, each corner of the door
is braced across.
6. An improved garaage door according to any of the preceding claims, characterised
in that it comprises two sub-assemblies, each provided with reinforcement on three
sides thereof, the remaining side of each sub-assembly being the one by which the
sub-assemblies are joined together.
7. An improved garage door according to any of the preceding claims, characterised
in that the means of joining together of the sub-assemblies comprises adjacent edges
which interlock so that linear relative movement apart of the sub-assemblies in the
plane of the door is restricted or prevented, and edge strips extendinc down the sides
of the assembled door to prevent relative movement in a direction transverse to said
plane.
8. An improved garage door according to claim 7, characterised in that said interlocking
adjacent edges each comprises a re-entrant lip and a shoulder transverse to the plane
of the door (Fig. 2) such that, when the respective lips have been engaged, the sub-assemblies
may be relatively rotated so that the shoulders abut and relative movement apart of
the sub-assemblies in the plane of the door is prevented.