[0001] The present invention concerns a device for a check valve to be used for instance
in floor sinks, in concrete manholes, in sewerage plants etc., of the type disclosed
in the preamble of the subsequent independent claim 1.
[0002] Check valves of the type mentioned above are known from the prior art and have been
used, the moveable valve body being constituted by a float which when the fluid level
rises, usually due to flow-back in the drain, is pressed with its upper section in
sealing contact against a downward directed valve seat near the upper inlet in the
valve box. The fluid which runs through the check valve is usually polluted, whereby
particles of pollution may be deposited on the top side of the float and the surfaces
of the valve seat, respectively. This may principally happen when there is polluted
fluid in the manhole or sink in which the valve has been installed, whereby the particles
in the fluid may sink and settle on the jointly acting sealing surfaces. Said particles
may also harden and form hard coatings on said surfaces, for instance when the fluid
level goes down to a level below the valve seat. This happens because of irregular
fluid supply to the manhole, sink etc. This may cause leaking in the check valve in
the case of possible flow-back of fluid, whereby for instance concrete manholes in
sewerage plants or floor sinks in buildings may be flooded, and the polluted fluid
may flood basement floors, for instance, or other areas where such sinks or manholes
have been placed.
[0003] From Norwegian Patent Application No. 822093, having the same inventor as the present
application, the above problem has been eliminated by the use of an elastic sleeve,
for instance made of rubber, attached peripherally outside the valve seat and designed
with a radial annular shoulder directed inward into the opening of the valve seat,
continuing in a downward directed conical bush. An elastic o-ring made for instance
of rubber, has been provided in the acute angle transitional section between the shoulder
and the bush, said bush and o-ring being meant to act in conjunction with the upper
section of the float, whereas the shoulder section is meant to act in conjunction
with the inner surface of the valve seat when the float rises in the case of flow-back
of fluid in the valve.
[0004] This check valve has a relatively great overall height because the valve seat must
jut down from the inlet opening of the valve box, and also because the float body
has to be designed to have a certain volume to ensure buoyancy and sealing pressure
against the sleeve and the valve seat, which also demands a certain height. Moreover,
the float should be protected against lateral displacement by'means of guides, so
that it rests correctly on the sleeve when the fluid level is rising.
[0005] The objective of the present invention is to avoid the above drawbacks, namely to
provide a check valve with a lower overall height in the vertical direction, while
also avoiding the float body itself and special guides for the latter, which could
also mean simpler production and a lower production price.
[0006] According to the invention, this has been attained by means of the distinctive features
disclosed in the characterizing clause in the followig independent claim 1, and in
the subsequent dependent claims.
[0007] Two examples of embodiment of the invention will be discussed in the following with
reference to the drawing, where
fig. 1 shows a check valve with an upward directed inlet and a horisontally directed
outlet,
fig. 2 shows a detail of the check valve in a closed position,
figs. 3 and 4 show the second embodiment of the check valve with a horisontally directed
inlet and outlet in open and closed position respectively.
[0008] The check valve as shown in fig. 1 and 2 consists of a moveable valve body 1 in a
valve box 2 with an upper inlet 3 and a lower outlet 4, and a valve seat 5 near the
upper inlet 3 meant to act in conjunction with the upper section la of the moveable
valve body 1 in the case of a rise in the fluid level, that is, flow-back in the valve.
The moveable valve body 1 has a downward directed flow-opening lb, the upper section
la of which is connected to the upper inlet 3 by means of a flexible sleeve 6, attached
to an outward jutting flange 9 near the middle section of the valve body 1 by means
of a clamping ring 10 with screws. The valve body 1 is, as shown in the drawing, designed
as an open bush, the lower part lc of which is at a distance from the upper section
la. The valve seat 5 consists of a disc or an upside-down plate 5a placed centrally
in the opening of the upper inlet 3 and held by means of the strut 7 to the edges
of the opening. The sleeve 6, which is preferably pre-shaped and manufactured in an
elastic material such as rubber, extends up along the upper section la of the valve
body 1 and onwards to the periphery 3a of the opening of the inlet 3, and is pressed
against and to some extent in past the upper edge la' of the flow opening lb by means
of an elastic o-ring placed outside the sleeve 6. The valve seat 5, that is 5a in
the embodiment shown in fig. 1, has been provided with a downward diverging annular
wall 5c with a somewhat greater opening diameter than the outer diameter of the o-ring
6a, whereby the valve body, on being moved upwards, will press the o-ring 6a and the
sleeve 6 to rest against the annular wall 5c of the valve seat 5a. Thus the inlet
3 of the valve box 2 will be closed by the sleeve 6 which is attached to the periphery
3a of the opening of the inlet 3, to rest sealingly against the annular wall 5c of
the valve seat 5a, as shown in fig. 5.
[0009] The actual raising of the valve body 1 is achieved by air being trapped between the
outer wall of the valve body 1 and the sleeve 6, as the water rises up past the lower
edge or part lc of the valve body 1. In the case of a continual rise in the fluid
level, the air will be pressed against the sleeve 6 and raise the latter, and thereby
also the valve body 1, up towards the valve seat 5a, whereby the inlet 3 is closed.
[0010] In practical experiments it has been demonstrated that only minimum amounts of air
are sufficient to raise the sleeve and the valve body in the initial phase, whereupon
the water pressure in the rising water acts in conjunction with the air to achieve
said raising.
[0011] In order to acchieve an incipient raising of the valve body 1, an annular buoyancy
body 11 may of course be placed near the lower section lc of the valve body 1.
[0012] In order to provide a gully trap in the check valve, the outlet 4 of the valve box
2 may of course be provided with a sill 12 extending somewhat higher than the lower
edge of the valve body 1 in the lower position of the latter.
[0013] In the second embodiment of the check valve, as shown in fig. 3 and 4, the valve
box 2 has been provided with a horisontal inlet 3 and a horisontal_outlet 4 at a lower
level than the inlet. The valve seat 5 here consists of a section 5b of the side wall
3b of the upper inlet 3 above the periphery 3a of the opening of the inlet, to which
the upper edge of the sleeve 6 is attached. The sleeve 6 is attached to the valve
body 1 in the same way as described in connection with the embodiment in fig. 1. The
valve body 1 is hinged by means of an lever 8 to the valve box 2 near the periphery
3a of the opening so as to steer the valve body 1 from a lower flow position upwards
to a swung-up upper closing position.
[0014] In both the embodiments shown of the check valve, a situation is achieved where flowing
fluid keeps the surface of the sleeve 6 which rests against the valve seat 5, clean.
In addition to this, because of the above-mentioned o-ring 6 a, the sleeve 6 will
be rolled in to rest sealingly between the annular side-wall 5c of the valve seat
5a, whereby any deposition which may have hardened because of drying out, will be
freed from the sleeve 6 and fall down, thereby not preventing sealing. Said deposition
may occur as a result of the check valve being of water with particles in it sinking
on to the sleeve and staying there.
[0015] The check valve shown in fig. 1 and 2 may profitably be used in the outlet from tanks
full of fluid and immersed in water, where the difference in pressure between the
contained liquid and the surrounding water will steer the check valve from an open
position to a closed position and vice versa.
1. A device for a check valve for utilization for instance in floor sinks, in concrete
manholes, in sewerage plants etc., comprising a moveable valve body (1) in a valve
box (2) having an upper inlet (3) and a lower outlet (4), and a valve seat (5) near
the upper inlet (3) meant to act in conjunctin with the upper section (la) of the
moveable valve body (1) in the case of a rise in water level, that is, flow-back in
the valve, characterised in that the moveable valve body (1) has a downward directed
flow opening (lb), the upper section (la) of which is connected to the upper inlet
(3) by means of a flexible sleeve (6), the lower part (lc) of which has a distance
from the upper section (la), and in that the valve seat (5) is placed independently
of the periphery (3a) of the opening of the upper section (3) in the valve box (2),
said valve body being raised by air trapped in the valve box (2) in the case of flow-back,
so as to rest sealingly against the valve seat (5), said valve box being pressed against
the underside of the sleeve (6) and raising this because of the rising water level,
the sleeve (6) at the same time blocking the inlet (3).
2. A device according to-claim 1, characterised in that the valve seat (5) comprises
a disk (5a) placed centrally in the opening of the upper inlet (3), said disk being
held by struts (7).
3. A device according to claim 1, characterised in that the valve seat (5) comprises
a section (5b) of the side-wall (3b) of the upper inlet (3) above the periphery (3a)
of the opening of said inlet in the case of a laterally directed inlet (3), and that
the valve body (1) is hinged to the valve box (2) by means of a lever (8) near the
periphery (3a) of the opening so as to steer the valve body (1) from a lower flow
position to a swung-up upper closing position.
4. A device according to claims 1, 2 or 3,
characterised in that the sleeve (6) is attached to the valve body (1) below the upper
edge (la') of the flow opening (lb), extending up along the upper section (la) of
the valve body (1) and onwards to the periphery (3a) of the opening of the inlet (3),
an o-ring being placed on the outside of the sleeve (6) so as to press the latter
against said edge (la'), and so as to act in conjunction with an inner surface on
a downward diverging annular wall (5c) on the valve seat (5) when the valve body (1)
is raised.
5. A device according to claim 1, characterised in that the sleeve (6) is pre-formed
and made of an elastic material such as rubber, which is known per se.
6. A device according to claim 1, characterised in that the valve body (1) is shaped
as an open bush with flange (9) jutting out near its middle section, to which flange
the sleeve (6) is attached by means of a clamping ring (10).
7. A device according to claim 1, characterised in that a buoyancy body (11) is attached
to the valve body so as to ensure raising of the latter in the case of a rise in water
level.
8. A device according to claim 1, characterised in that the lower edge (lc') of the
valve body (1) juts down below the upper edge of a sill (12) provided near the outlet
(4) of the valve box (2) so as to form a gully trap.