[0001] The present invention relates to a packaging bag made of cardboard, whose height
substantially exceeds its width and whose one narrow side is open and forms the mouth
of said package with a closing flap extending from one edge thereof, said flap being
foldable across the mouth over on the other side of a package for sealing the mouth.
[0002] A packaging bag of this type is anticipated in the Applicant's FI Patent publication
65591. In that embodiment, a backing board for bracing the package is enclosed between
layers of paper placed on both sides of the board. Achieved this way is a high-quality
packaging bag that can be fabricated with an automatic machine at a high rate of production.
However, the required paper is even more expensive than cardboard per unit area. This
is why the material costs of such a package become relatively high.
[0003] An object of this invention is to provide a packaging bag serving the same purpose
with substantially lower material costs.
[0004] This object is achieved by means of a packaging bag of claim 1 that can be fabricated
by a method of claim 2 at a high rate of production in an automatic machine.
[0005] The invention will now be described in more detail with reference made to the accompanying
drawings, in which
fig. 1 is a perspective view of a package according to a first embodiment of the invention
and
fig. 2 is a perspective view of a package according to a second embodiment of the
invention.
Figs. 3-5 show the various steps of fabrication of a package corresponding to the
embodiment of fig. 1. The same steps of fabrication also relate to the embodiment
of fig. 2, the only difference being that at the outset stage of fig. 3 a longer cardboard
sheet 1 is placed on top of a shorter cardboard sheet 2.
[0006] The height of a packaging bag exceeds substantially the width thereof and one of
its narrow sides is open to form the mouth of a package. Extending from one edge of
the mouth is a closing flap 4 that can be folded across the mouth over on the other
side of a package for sealing the mouth.
[0007] The package is comprised of two separate cardboard sheets 1 and 2, the width of cardboard
1 being equal to that of the package and the length thereof being more than twice
the height of said package. Cardboard 1 is double-folded along a folding line 5 which
serves as the bottom of a packaging bag.
[0008] The length of a second cardboard sheet 2 equals to the height of a package, i.e.
to the length of the shorter folded half of cardboard 1. The width of cardboard 2
exceeds substantially that of the package and side strips 3 extending beyond the width
of a package are folded over the edges of the shorter folded half of cardboard sheet
1 and stuck with adhesive on the outer surface of cardboard sheet 1. The central section
of cardboard sheet.2 is stuck with adhesive on the inner or outer surface of the longer
folded half of cardboard sheet 1. In the embodiment of fig. 1, it has been adhered
to the inner surface and, in the embodiment of fig. 2, to the outer surface.
[0009] Since the high side edges of a packaging bag have been sealed by means of folded
side strips 3 of cardboard sheet 2, said strips being adhered to the outer surface
of cardboard sheet 1, on opening said package the adhesive joint is only subjected
to shearing forces, i.e. forces parallel to the plane of the adhesive layer for .
ensuring that the adhesive joint is not torn open even if an article to be inserted
in said package would produce a major stress on the side edges of a package. The cardboard
material itself is sufficiently tough to prevent disruption at the side edges of a
package.
[0010] A claimed package can be fabricated at a high rate of production with a method whose
principle is illustrated in figs. 3, 4 and 5. - The starting materials comprise two
cardboard webs on a supply roller, one a little wider than the other. The narrower
web is pulled over at a double rate of speed compared to the wider. Both webs are
cut into rectangular cardboard sheets, so that sheets 1 cut out of the narrower web
are more than twice longer than sheets 2 cut out of the wider. An adhesive is applied
to the surfaces of sheets 1 and 2 to be placed against each other and the sheets are
superposed as shown in fig. 3 in a manner that the longer sheet 1 extends on both
sides beyond the shorter sheet 2, the extent on one side being substantially equal
to the length of shorter sheet 2. The shorter sheet side strips 3 extend on both sides
beyond the side edges of longer sheet 1. This is followed by double-folding said longer
sheet 1 at the edge of shorter sheet 2, as shown in the step of fabrication of fig.
4, along a folding line 5 which builds the bottom for a finished packaging bag. The
next step is to fold the side strips 3 of shorter sheet 2 around the side edges of
the folded section of longer sheet 1 and adhered with a glue to the outer surface
of the folded section of sheet 1.
[0011] The fabrication can be performed without cutting waste pieces whose further treatment
would involve extra work. Cardboard material is relatively inexpensive, if compared
e.g. to paper. Although the side wall of a packaging bag 1 is made of double cardboard,
this does not increase the costs substantially in view of the relatively cheap price
of cardboard. On the other hand, a double wall makes the package rigid and sturdy
and provides good protection for an article to be packed.
[0012] Another factor substantially decreasing the material costs is that the narrower cardboard
sheet 1, consumed proportionally more, is narrow enough to be available from marginal
wastes cut into certain cardboard widths in the manufacture of cardboard, which wastes
have not been effectively exploited in packaging industry.
1. A cardboard-made packaging bag, whose height exceeds substantially the width thereof
and whose one narrow side is open and forms the package mouth with a closing flap
(4) extending from one edge of said mouth and being foldable across the mouth over
on the other side of a package for sealing the mouth, characterized in that one side
of the package made of two separate cardboard sheets (1, 2) is comprised of two superposed
layers of cardboard, the end zone of one of said layers of cardboard forming said
closing flap (4) and side strips (3) of the other layer of cardboard being folded
around the high side edges of said package and adhered to the outer surface of the
other single- layer side of said package.
2. A method for the fabrication of a package as set forth in claim 1, characterized
by cutting two rectangular cardboard sheets (1, 2), the length of one exceeding more
than twice that of the other and the shorter sheet (2) being substantially wider,
applying an adhesive to the surfaces of sheets (1, 2) to be placed against each other
and superposing the sheets in a manner that longer sheet (1) extends beyond both sides
of shorter sheet (2) in a manner that the extent on one side is substantially equal
to the length of shorter sheet (2) and the shorter sheet side strips (3) extend beyond
both sides of the side edges of longer sheet (1), thereafter double-folding said longer
sheet (1) at the edge of shorter sheet (2) along a folding line (5) which builds the
bottom for said package, folding the side strips (3) of shorter sheet (2) around the
side edges of the folded section of longer sheet (1) followed by adhering them with
a glue to the outer surface of the folded section of longer sheet (1).