[0001] The present invention relates to arches for use in buildings, in particular, brickwork
arches, Such arches may be suitable for location over architectural features as windows,
doors panels etc., and may have various shapes from flat to semicircular, gothic and
many other decorative forms.
[0002] In the past, arches have been made by various methods. In perhaps their simplest
form, arches have comprised a series of upright or "soldier" bricks arranged side-by-side
over the feature and supported either by a lintel beneath or by a rod passing through
the bricks from one end of the arch to the other. This would constitute a flat arch.
This basic design might be varied by using suitably tapered bricks to arrive at a
trapezium-shaped arch having a flat top and bottom.
[0003] Other forms of arch are curved, for example, semi-circular arches. These use tapered
bricks arranged in a semi-circle above the feature. Thus, they cannot use a rod passing
down the centre of the bricks for support nor a semi-circular lintel, however, the
semi-circular configuration is a good load bearing/ distributing structure in itself.
Nevertheless, these arches require expensive timber formers for their construction
and either infil panels beneath them,
or correspondingly curved window sections or even further brickwork.
[0004] When an arch is required having a form which is neither flat nor semi-circular, problems
may arise from a load-bearing point of view. For example, a shallow curved arch suffers
all the drawbacks of a semi-circular arch but in addition, has very poor load-bearing
characteristics, .and so metal angle supports from above may be required, and these
are very cumbersome.
[0005] It is therefore an object of the present invention to provide a system for an architectural
arch which can give a curved appearance while having the constructional advantages
and characteristics of a flat arch.
[0006] According to the invention, there is provided an arch comprising a series of bricks
laid side-by-side as a horizontal arch course, at least some of the bricks having
a cutaway portion facing forwards to define a pattern along the length of the course.
[0007] The bricks may be of any suitable material and are generally cuboidal, apart from
the cutaway portion. The cutaway portions preferably extend into the under surfaces
of the bricks and preferably progressively increase in size towards the middle of
the arch, thereby defining a curved or gothic arch shape. The pattern preferably extends
along the entire length of the arch course thereby spanning the feature beneath the
arch.
[0008] Thus, the arch construction in accordance with the invention enables an appearance
to be given, of a curved arch since the cutaway portions will be in shadow and will
be set back from the facing surface of the arch, while still having the constructional
advantages of a flat arah. Furthermore, the inside surfaces exposed in the cutaway
portions may be naturally darker if "flash" bricks are used.
[0009] Preferably, the arch course is laid on a standard lintel support spanning the feature
over which the arch extends. In such a case, the cutaway portion may extend back as
far or almost as far as the lintel at the greatest extent of the cutaway.
[0010] Alternatively, the bricks forming the arch may be supported by a rod passing through
them along the length of the course.
[0011] Clearly, the pattern defined by the cutaway portions can be increased in size by
using larger bricks.
[0012] The entire arch may be highlighted in the building by setting the arch course forward
of the plane of the wall.
[0013] The invention also extends to a set of bricks for forming such an arch, i.e. a set
of bricks having cutaway portions which together progressively define a desired pattern
such as a curved arch shape.
[0014] The invention may be particularly effective when hand thrown bricks are used.
[0015] The invention may be carried into practice in various ways and some embodiments will
now be described by way of example with reference to the accompanying drawings in
which:-
Figure 1 is a perspective view of an arch in accordance with the invention;
Figure 2 is a front view of the arch of Figure 1 in place above a window;
Figures 3, 4 and 5 are vertical sections to a larger scale through selected bricks
shown in Figure 2; and
Figures 6, 7, 8 and 9 show various designs of arch which are possible in accordance
with the invention.
[0016] As shown in Figures 1 and 2 an arch 11 comprises a series of bricks 12 (sixteen in
the present embodiment) laid on a lintel 14 spanning a window 15. Each brick 12 has
a cutaway 13 in the front face extending back to the under surface. Without the cutaways,
the bricks are 215mm high, 140mm deep and 65mm wide, though, of course, other sizes
could be used. The cutaways 13 all extend back 48mm but their vertical extents are
graduated from zero at the extreme outer edge of the outermost bricks 12 to 112mm
at the inner edges of the centre bricks 12. The gradation of the cutaways 13 is such
that they form a smooth shallow curved arch shape.
[0017] In order to illustrate the form and gradation of the cutaways 13 more clearly, three
bricks 12 indicated by the letters A, B and C in Figure 2 are shown in section in
Figures 3, 4 and 5 respectively. In brick A, an outermost brick, the maximum height
of the cutaway. 13 is 25mm (at the right hand side); in brick B, an intermediate brick,
the maximum height of the cutawy is 80mm, and in brick C, a centre brick, the maximum
height of the cutaway is 112nm. It will be clear that the height of the cutaway 13
in each brick 12 increases across the brick.
[0018] Figures 6, 7, 8 and 9 show various arch configurations which are possible in accordance
with the invention. Figure 6 show a deeper curve formed by the cutaways; Figure 7
corresponds to the shape of Figures 1 and 2; Figure 8 shows a shallower curve, and
Figure 9 shows a gothic arch design. Naturally, many other designs would be eminently
possible. However, in all cases, the significant point is that the bricks are arranged
horizontally with the result that a simple lintel or rod can be used for support.
This results in an inexpensive and simple system which requires no special skills,
in assembly, no special support members, no special formers, and no infil panels or
non-standard window shapes.
1. An arch comprising a series of bricks laid side by side as a horizontal arch course,
characterised: in that at least some of the bricks have a cut away portion facing
forwards to define a pattern along the length of the course.
2. An arch as claimed in claim 1 characterised in that the bricks are generally cuboidal
apart from the cut away portion.
3. An arch as claimed in Claim 1 or Claim 2 characterised in that the cut away portions
extends into the under surfaces of the bricks and progressively increase in size towards
the middle of the arch.
4. An arch as claimed in any preceding claim characterised in that the pattern extends
along the entire length of the arch course thereby spanning the feature beneath the
arch.
5. An arch as claimed in any preceding claim characterised in that the cut away portions
are different in colour to the remainder of the bricks.
6. An arch as claimed in any preceding claim characterised in that the arch course
is laid on a standard lintel support spanningthe feature over which the arch extends.
7. An arch as claimed in any of claims 1 to 5 characterised in that the bricks forming
the arch are supported by a rod passing through the bricks along the length of the
course.
8. A set of bricks for forming an arch characterised in that the bricks have cut away
portions which together progressively define a desired pattern such as a curved arch
shape.