[0001] The present invention relates to novel, aqueous-based, pourable, fluid detergent
compositions containing effective quantities of detergent builder. It is a divisional
of Application No. 8303343.
Definition
[0002] The term "builder" is sometimes used loosely in the detergent art to include any
non-surfactant whose presence in a detergent formulation enhances the cleaning effect
of the formulation. More usually, however, the term is restricted to those typical
"builders", which are primarily useful as a means of preventing or ameliorating the
adverse effects on washing of calcium and magnesium ions e.g. by chelation, sequestering,
precipitation or absorption of the ions, and secondarily as a source of alkalinity
and buffering. The term "Builder" is used herein in the latter sense, and refers to
additives which ameliorate the aforesaid adverse effects to a substantial extent.
It includes sodium or potassium tripolyphosphate and other phosphate and condensed
phosphate salts such as sodium or potassium orthophosphates, pyrophosphates, metaphosphates
or tetraphosphate, as well as phosphonates such as acetodiphosphonates, amino tris
methylene phosphonates and ethylenediamine tetramethylene phosphonates. It also includes
alkali metal carbonates, zeolites and such organic sequestrants as salts of nitrilotriacetic
acid, citric acid and ethylene diamine tetracetic acid, polymeric polycarboxylic acids
such as polyacrylates and maleic anhydride based copolymers.
[0003] For the avoidance of doubt, "Builder" is used herein to include water soluble alkali
metal silicates such as sodium silicate, but excludes additives such as carboxymethyl
cellulose, or polyvinyl pyrrolidone whose function is primarily that of soil suspending
or anti-redeposition agent.
[0004] "Electrolyte" is used herein in relation to a component of a liquid detergent composition
to denote those non-surface active, water soluble, ionic compounds which dissociate
at least partially in aqueous solution to provide ions, and which tend to lower the
solubility or micellar concentration in the composition of the surfactants present
by a "salting out" effect. It includes water soluble dissociable, inorganic salts
such as, for example alkali metal or ammonium, chlorides, nitrates, phosphates, carbonates,
silicates and polyphosphates, and also certain water soluble nonsurface active organic
salts which desolubilise or "salt out" those surfactants which are present in the
composition. It does not include salts of cations which form water insoluble precipitates
with the surfactants present, or salts which, at the concentrations used, tend to
give unacceptable crystallisation when the composition is stored.
[0005] "Hydrotrope" is used herein in relation to a component of a liquid detergent composition
to denote any water soluble compound which tends to increase the solubility in the
composition of the surfactants present. Typicai Hydrotropes include urea and the alkali
metal or ammonium salts of the lower alkyl benzene sulphonic acids such as sodium
toluene sulphonate and sodium xylene sulphonate. Whether a given compound is an Electrolyte
or a Hydrotrope may in some cases depend upon which surfactants are present in the
particular liquid detergent composition.
[0006] As used herein "Soap" means an at least sparingly water soluble salt of a natural
or synthetic aliphatic monocarboxylic acid, which salt has surfactant properties.
The term includes sodium, potassium, lithium, ammonium and alkanolamine salts of C
8-22 natural and synthetic fatty acids, including stearic, palmitic, oleic, linoleic,
ricinoleic, behenic and dodecanoic acids, resin acids and branched chain monocarboxylic
acids.
[0007] The "Usual Minor Ingredients" includes those ingredients other than Water, Active
Ingredients, Builders and Electrolytes which may be included in laundry detergent
compositions, typically in proportions up to 5%, and which are compatible in the relevant
Formulation with a pourable, chemically stable Non-sedimenting composition. The term
includes antiredeposition agents, perfumes, dyes, optical brightening agents, Hydrotropes,
solvents, buffers, bleaches, corrosion inhibitors, antioxidants, preservatives, scale
inhibitors, humectants, enzymes and their stabilizers, bleach activators, and the
like.
[0008] As used herein "Functional Ingredients" means ingredients which are required to provide
a beneficial effect in the wash liquor and includes ingredients which contribute to
the washing effectiveness of the composition e.g. surfactants, Builders, bleaches,
optical brighteners, buffers, enzymes and antiredeposition agents, and also anti-corrosives
but excludes water, solvents, dyes, perfume, Hydrotropes, sodium chloride, sodium
sulphate, solubilisers and stabilisers whose sole function is to impart stability,
fluidity or other desirable characteristics to a concentrated formulation.
[0009] "Payload", means the percentage of Functional Ingredients based on the total weight
of the composition.
[0010] "Active Ingredients", means surface active materials.
[0011] All references herein to "Centrifuging", unless stated to the contrary, are to be
construed as referring to centrifuging at 25°C for 17 hours at 800 times normal gravitational
force.
[0012] The expression "Separable Phase" is used herein to denote phases which are each separable
from the mixture to form a distinct layer upon Centrifuging. A single Separable Phase
may comprise two or more thermodynamically distinct phases, which are not separable
from each other on Centrifuging as in, for example, a stable emulsion.
[0013] "Dispersed" is used herein to describe a phase which is discontinuously distributed
as discrete particles or droplets in at least one other phase. "Co-continuous" describes
two or more interpenetrating phases each of which extends continuously through a common
volume, or else is formed of discreet elements which interact to form a continuous
matrix tending to maintain the position and orientation of each element in relation
to the matrix when the system is at rest. "Interspersed" describes two or more phases
which are either Co-continuous or of which one or more is Dispersed in the other or
others.
[0014] References to solid phases are to substances actually present in the composition
in the solid state at ambient temperature, and including any water of crystallization
or hydration unless the context requires otherwise. A "Solid Layer" is a solid, pasty
or non-pourable gelatinous layer formed on Centrifuging.
[0015] "Total Water" refers to water present as liquid water in a predominantly aqueous
phase, together with any other water in the composition, e.g. water of crystallisation
or hydration or water dissolved or otherwise present in any predominantly non-aqueous
phase. "Dry Weight" refers to residual weight after removal of Total Water and also
of any solvent which has a boiling point below 110°C.
[0016] The term "Formulation" is used to describe the combination of ingredients which make
up the Dry Weight of a composition. Thus the same Formulation may be exemplified by
a number of compositions, differing in their Percentage Dry Weight.
[0017] All references herein to "Viscosities" unless otherwise stated are to the viscosity
as measured on a cup and bob viscometer at 25°C after two minutes running using a
20 mm internal diameter flat bottomed cup, 92 mm long, and a 13.7 mm diameter bob,
44 mm long, with conical ends having a 45° horizontal angle, and 4mm diameter spindle,
rotating at 350 rpm. The tip of the bob was 23mm from the base of the cup. This corresponds
to Contraves "Rheomat 30" viscometer using measuring system C at speed setting 30.
These conditions are un-suitable for measuring Viscosities greater than 12 Pascal
Seconds at which partial loss of contact between the bob and the sample may arise.
[0018] "Pourable" as used herein means having a Viscosity of less than 11.5 Pascal Seconds.
[0019] "L
1" phase denotes a fluid, isotropic, micellar solution of surfactant in water, which
occurs at concentrations between the critical micellar concentration and the first
lyotropic mesophase, wherein the surfactant molecules aggregate to form spherical
or rod shaped micelles.
[0020] "G" phase refers to a liquid crystal phase of the type, also known in the literature
as "neat phase" or "lamellar phase" in which the surfactant molecules are arranged
in parallel layers of indefinite extent separated by layers of water or an aqueous
solution. The layers may be bilayers or interdigited layers of surfactant. The "G"
phase for any given surfactant or surfactant mixture normally exists in a narrow range
of concentrations. Pure "G" phases can normally be identified by examination of a
sample under a polarising microscope, between crossed polarisers. Characteristic textures
are observed in accordance with the classic paper by Rosevear, JAOCS Vol. 31 P628
(1954) or in J. Colloid and Interfacial Science, Vol. 30 No. 4, P.500 (1969).
[0021] "Yield Points" whenever referred to herein are as measured on an RML Series II "DEER"
(R.T.M.) Rheometer at 25°C.
[0022] All percentages, unless otherwise stated, are by weight, based upon the total weight
of the composition.
[0023] References herein to "sedimentation" include references to upward as well as downward
separation of solid particles. "Non-sedimenting" means not undergoing significant
visible separation of phases after three months at room temperature under normal earth
gravity.
Technical Background
[0024] Liquid detergents have hitherto been used mainly for light duty applications such
as dish washing. The market for heavy duty detergents, e.g. laundry detergents, has
been dominated by powders, due to the difficulty of getting an effective amount of
surfactant and in particular of Builder into a stable liquid formulation. Such liquids
should in theory be cheaper than powder detergents since they would avoid the need
to dry and would in many instances replace the sulphate filler conventionally used
in powder detergents with water. They also offer the possibilities of greater convenience
and more rapid dissolution in wash water than powder. Attempts to provide solutions
of the Functional Ingredients have been relatively unsuccessful commercially. One
reason for this lack of success has been that the most commonly used and cost effective
Functional Ingredients, e.g. sodium tripolyphosphate and sodium dodecyl benzene sulphonate,
are insufficiently soluble in aqueous compositions. Potassium pyrophosphate and amine
salts of the Active Ingredients which are more soluble, have been tried as alternatives
but have not been found cost effective.
[0025] Unbuilt liquid detergents containing high levels of surfactant have been marketed
for laundry use, but are unsuitable for hard water areas and have enjoyed only limited
success.
[0026] A different approach is to attempt to suspend the excess Builder as a solid in the
liquid solution of surfactant. The problem however has been to stabilise the system
to maintain the Builder in suspension and prevent sedimentation. This has in the past
required relatively sophisticated formulations, preventing realisation of the potential
cost saving, and relatively low concentrations of solid Builder, giving limited washing
effectiveness. This approach has been conditioned by certain assumptions: that the
detergent should as far as possible be in solution; that the amount of suspended solid
should be minimised to avoid difficulties in stabilising the suspension against sedimentation;
and that special thickeners or stabilisers were essential to prevent sedimentation.
[0027] The products hitherto introduced commercially have suffered from certain serious
drawbacks. In particular, the individual compositions have been proved highly sensitive
to relatively small variations in Formulation and manufacturing procedure. Departure
from a particular composition, optimised within fairly narrow limits, generally results
in instability and diminished shelf life. The formulator has therefore been restricted
to particular ingredients and proportions, which have not included many of the most
effective combinations of surfactants and Builder for laundry purposes.
[0028] Because no general adequate theoretical explanation for the stability of such systems
has been proposed, it has not proved possible to predict which compositions will be
stable and which unstable, or how to set about stabilising any given surfactant Builder
combination which may be desired for reasons of washing effectiveness or cost. Each
composition has had to be discovered by trial and error, and little flexibility has
existed for adapting the individual compositions to special requirements.
[0029] Moreover, in general, the Payload has been undesirably low. In addition, the proportion
of Builder to Active Ingredient has generally been less than is preferred for optimum
washing, and expensive ingredients, not usually required in powder Formulations, have
often been needed to increase the amount of Functional Ingredient in solution, and
to inhibit sedimentation of the suspended solid.
Introduction of the Invention
[0030] We have now discovered that by observing certain conditions it is possible to formulate
Non-sedimenting, Pourable, fluid, aqueous based detergent compositions which have
novel structural features and which can employ as surfactant virtually any surfactant
or surfactant combination which is useful in laundry applications, in desired optimum
proportions with any of the commonly used detergent Builders. In general, compositions
of our invention can be obtained, which contain substantially higher Payloads at effective
Builder to surfactant ratio than have hitherto been attainable.
[0031] Preferred embodiments of our invention exhibit at least some of the following advantages
compared with products marketed hitherto: Higher Payload; increased Builder to surfactant
ratio; improved stability; lower cost due to use of cheaper ingredients and ease of
production; satisfactory mobility; improved washing performance; "non-drip" characteristics,
permitting the compositions to be added to the compartments of washing machines designed
to operate with powders, without premature release; a consistency suitable for automatic
dispensing; and the flexibility to select optimum surfactant combinations for the
requirements of any particular market.
[0032] We have found that in general, contrary to what had been assumed in the art, the
higher the amount of undissolved material the more stable the composition. We have
discovered, in particular, that the lower the proportion of the Active Ingredients
dissolved in the liquid aqueous phase, and the higher the proportion present as an
Interspersed structure of solid or lamellar phase, the more readily can a Non-sedimenting,
Pourable product be obtained at high Payloads. We have further discovered that most
surfactants commonly used in powder detergents can have a stabilising effect on aqueous
suspensions of Functional Ingredients, when present in certain novel structured states
in the composition, which may, at high Payloads, be sufficient to stabilise the composition
without the presence of special stabilisers, not otherwise required for the Formulation.
We have also discovered that surfactants can be constrained to form an open three
dimensional structure conferring stability on aqueous suspensions, by the presence
of Electrolytes and by controlling the conditions of mixing. We have discovered that
by applying the above principles it is possible to formulate laundry detergents as
thixotropic gels which may contain suspended particles of solid Builder, which have
particular advantages over conventional detergent suspensions.
The Prior Art
[0033] The prior art on liquid detergents is extremely voluminous. However, for the purpose
of this invention the numerous references to light duty liquids and to unbuilt or
built clear liquid laundry detergents in which all ingredients are present in solution
may be disregarded. The Builder level in each case is substantially less than desirable.
[0034] Recent general summaries of the current state of the art include JAOCS (April 1981)
P356A - "Heavy Duty Laundry Detergents" which includes a review of the typical commercially
available liquid formulations, and "Recent Changes in Laundry Detergents" by Rutkowski,
published in 1981 by Marcel Dekker Inc. in the Surfactant Science Series.
[0035] The two principle avenues of approach to the problem of formulating fully built liquid
detergents, have been to emulsify a surfactant in an aqueous solution of Builder or
to suspend a solid Builder in an aqueous solution or emulsion of surfactant.
[0036] The former approach is exemplified by U.S.P. 3235505, U.S.P. 3346503, U.S.P. 3351557,
U.S.P. 3509059, U.S.P. 3574122, U.S.P. 3328309 and Canadian Patent 917031. In each
of these patents an aqueous solution of a water soluble Builder is sufficiently concentrated
to salt out the surfactant (usually a liquid non-ionic type) and the latter is dispersed
in the aqueous medium as colloidal droplets, with the aid of various emulsifiers.
In each case the system is a clear emulsion, which generally, contains relatively
low levels of Builder, and which is undesirably expensive due to the cost of using
soluble Builders.
[0037] The alternative approach is exemplified by B.P. 855893, B.P. 948617, B.P. 943271,
B.P. 2028365, E.P. 38101, Australian P. 522983, U.S.P 4018720, U.S.P. 3232878, U.S.P.
3075922 and U.S.P. 2920045. The formulations described in these patents separate,
on Centrifuging, into a Solid Layer comprising the majority of the sparingly soluble
Builder and an aqueous layer containing at least the majority of the Active Ingredients.
Commercial products corresponding to the example of Australian patent No. 522983 have
been marketed recently in Australia. The stability of these compositions is generally
highly sensitive to minor variations in Formulation. Most require expensive additives
which are not Functional Ingredients.
[0038] E.P. 0079646, published after the filing date of the parent application, but claiming
a priority date of 16th November 1981 describes and claims compositions containing
a "salting out electrolyte" and an "auxiliary electrolyte". The latter is "an electrolyte
of high lyotropic number" (i.e. a Hydrotrope as herein defined), whereas the "salting
out electrolyte" corresponds to an Electrolyte as herein defined. Thus the earlier
filed application describes the use of Hydrotropes to counteract the salting out effect
of Electrolytes. The "auxiliary electrolytes" described are all expensive non-Functional
additives which are required in substantial concentrations.
[0039] A different approach is to suspend solid builder in an anhydrous liquid non-ionic
surfactant e.g. BP 1600981. Such systems are costly, restrictive with regard to choice
of surfactant and give unsatisfactory rinsing properties.
[0040] Several patents describe emulsions in which the Builder is in the dispersed phase
of an emulsion rather than in suspension. U.S.P. 4057506 describes the preparation
of clear emulsions of sodium tripolyphosphate, and U.S.P. 4107067 describes inverse
emulsions in which an aqueous solution of Builder is dispersed in a liquid crystal
surfactant system.
[0041] Reference may also be made to the numerous patents relating to hard surface cleaners,
in which an abrasive is suspended usually in an aqueous solution of surfactant, e.g.
B.P. 2031455, U.S.P. 3281367 and U.S.P. 3813349. U.S.P. 3956158 describes suspensions
of abrasive in a gel system of interlocking fibres of, e.g. asbestos or soap. However,
the low levels of surfactant, absence of Builder and presence of high concentrations
of abrasive, generally preclude these patents from being of any assistance in the
formulating of laundry detergents.
[0042] Powder detergents are normally prepared by spray drying aqueous slurries, which may
superficially resemble liquid detergent formulations, but which are not required to
be stable to storage, and which, are prepared and handled at elevated tempertures.
Such slurries are generally not Pourable at ambient temperature. Patents describing
the preparation and spray drying of such slurry intermediates include U.S.P. 3639288
and W. German OLS 1567656.
[0043] Other publications of possible interest are:
Australian patent 507431, which describes suspensions of Builder in aqueous surfactant,
stabilised with sodium carboxymethyl cellulose or clay as a thickening agent. However,
the levels of Functional Ingredients, and in particular of Builder, in the formulations
exemplified, are not sufficient for a fully acceptable commercial product;
U.S.P. 3039971 describes a detergent paste containing the Builder in solution;
Fr. Patent 2283951 describes suspensions of zeolite Builders in nonionic surfactant
systems; the compositions are, however, stiff pastes rather than Pourable fluids;
B.P 1506427 and B.P. 1468181 describe suspensions of Builder in aqueous surfactant,
which are generally insufficiently stable for commercial purposes;
A.C.S. Symposium series No. 194 "Silicates in Detergents" describes the effect of
silicates on liquid detergents.
[0044] It will be understood that each of the foregoing patent references was selected from
the very extensive prior art, and relevant aspects highlighted with the aid of hindsight,
using our knowledge of the invention as a guide to such selection and highlighting.
The ordinary man skilled in the art at the time of our first claimed priorty, and
without foreknowledge of the applicant's invention, would not necessarily have selected
those patents as being particularly significant or those aspects as being of special
interest or relevance.
[0045] The foregoing summary does not therefore represent the overall picture of the art
possessed by the ordinary skilled man. We believe that the latter has generally held
the view, either that fully built liquid detergents containing sparingly soluble Builders
were unattainable, or that progress towards such formulations would be by suspending
the Builder in aqueous solutions of the surfactant, earlier, alternative approaches
having failed.
The Invention
[0046] According to one embodiment the invention provides a fluid, aqueous based detergent
composition not comprising sodium sulphate in quantities in excess of its solubility
in the composition at normal temperatures, but comprising: a surfactant; a Builder,
at least a proportion of said Builder being present as solid particles suspended in
the composition; and a surfactant-desolubilising Electrolyte, said Electrolyte including
any dissolved portion of surfactant-desolubilising Builder; and which is separable
by Centrifuging at 800 times normal earth gravity for 17 hours at 25°C into at least
two layers at least one of which layers is an aqueous layer characterised in that:
said aqueous layer contains sufficient of said Electrolyte dissolved therein to contribute
from 2 to 4.5 gm ions of alkali metal ion per litre to said aqueous layer; and the
Payload is above the minimum at which the composition is Non-sedimenting and below
the maximum at which the composition is Pourable.
[0047] According to a second embodiment our invention provides an aqueous, fluid detergent
medium, capable of suspending solid particulate Builders to form Pourable, Non-Sedimenting
suspensions, and comprising water, surfactant and dissolved Electrolyte, wherein the
said dissolved Electrolyte is sufficient to provide from 2 to 4.5 gm ions of alkali
metal per litre in said medium and said surfactant is sufficient to form, in the presence
of said Electrolyte, a vesicular and/or lamellar surfactant structure capable of supporting
said builder.
[0048] In more detail, our invention provides Non-Sedimenting, Pourable, fluid detergent
compositions comprising Active Ingredients and Dispersed solid Builder said compositions
comprising at least one predominantly aqueous liquid phase and one or more other phases
separable from said predominantly aqueous liquid phase by Centrifuging and containing
Active Ingredient present in at least one of said one or more other phases, and a
Builder, present in at least one of said one or more other phases, said one or more
other phases being Interspersed with the predominantly aqueous phase, all of which
compositions exhibit at least some, but not necessarily all, of the following characteristics:
They are thixotropic; they are gels; they comprise a continuous, at least predominantly
aqueous Separable Phase, containing dissolved Electrolyte, a Separable Phase containing
a substantial proportion of the Active Ingredient as spheroids or vesicles Interspersed
with said at least predominantly aqueous phase, and a Dispersed solid phase consisting
at least predominantly of Builder; said one or more other phases are at least predominantly
non-aqueous; the compositions have a high Payload of Functional Ingredients, typically
greater than 20% by weight, e.g. 25 to 75%, more usually at least 30% preferably at
least 35% most preferably at least 40% by weight; they contain a high ratio of Builder
to Active Ingredient e.g. greater than 1:1 preferably 1.2:1 to 4:1; they contain more
than 5 and preferably more than 8% by weight of Active Ingredients; the predominantly
aqueous phase contains a concentration of less than 15%, preferably less than 8%,
e.g. less than 2%, typically, in the case of nonionic surfactant or alkyl benzene
sulphonates, less than 0.5% by weight dissolved Active Ingredients; the proportion
by weight of Active Ingredient in the predominantly aqueous phase to total Active
Ingredient in the composition is less than 1:1.5 preferably less than 1:2 e.g. less
than 1:4; the at least one predominantly aqueous liquid phase contains sufficient
Electrolyte to provide a concentration of at least 0.8, typically at least 1.2, preferably
2.0 to 4.5 gram ions per litre of total alkali metal and/or ammonium cations; the
compositions contain at least 15% by weight, preferably more than 20% by weight of
Builder; the Builder is at least predominantly sodium tripolyphosphate; the Builder
comprises a minor proportion of alkali metal silicate, preferably sodium silicate;
the bulk Viscosity of the composition is between 0.1 and 10 pascal seconds, preferably
between 0.5 and 5 pascal seconds; the composition has a Yield Point preferably of
at least 0.2 e.g. at least 0.5, preferably less than 20 e.g. 1 to 15 Newtons/sq.m;
a phase containing Builder comprises solid particles having a maximum particle size
below the limit at which the particles tend to sediment; the particles have, adsorbed
on their surfaces at least one crystal growth inhibitor sufficient to maintain the
solid particles below the limit at which the particles tend to sediment; the composition
contains an agglomeration inhibitor sufficient to prevent flocculation or coagulation
of the solid particles.
Classification by Centrifuging
[0049] Aqueous based liquid laundry detergents containing suspended solid builder can, in
general, conveniently be classified by Centrifuging as hereinbefore defined.
[0050] Three principal types of laundry liquid having a continuous aqueous phase and dispersed
solid are distinguishable, which will be hereinafter referred to as Group I, Group
II and Group III suspensions.
[0051] The first Group of laundry suspensions is characteristic of the prior art discussed
above which relates to suspensions of solid Builder in aqueous solutions or emulsions
of surfactant. On Centrifuging as defined herein, Group I compositions separate into
a Solid Layer consisting essentially of Builder, and a viscous liquid layer comprising
water and surfactant. Formulation factors tending to form Group 1 compositions include
the use of the more water soluble surfactants, such as alkyl ether sulphates, the
presence of solubilising agents such as Hydrotropes and water miscible organic solvents,
relatively low levels of Electrolyte and relatively low Payloads. Group 1 compositions
normally display at least some of the following typical properties. The bulk viscosity
of the composition is determined by, and is similar to, the viscosity of the aqueous
liquid layer. The aqueous layer typically has a viscosity of from 0.1-1.0 pascal seconds.
Viscosities of the compositions are generally also under 1 pascal second, e.g. 0.3
to 0.6 pascal seconds. The compositions usually have yield points of less than 0.4,
often less than 0.1, Newton m
-2. This implies a relatively unstructured composition. This is confirmed by neutron
scattering and x-ray diffraction studies and by electron microscopy. Subjection to
high shear rate renders Group I compositions unstable.
[0052] Group II is essentially distinguished from Group I in that at least a substantial
proportion of the surfactant is present in a Separable Phase, which is distinct from
the predominantly aqueous liquid phase containing the Electrolyte. This Group is distinguished
from Group III in that at least the major portion of the separable surfactant separates
on Centrifuging as a liquid or liquid crystal layer.
[0053] Group II compositions typically show a three layer separation on Centrifuging, giving
a non-viscous liquid aqueous layer (e.g. less than 0.1 pascal seconds, usually less
than 0.02 pascal seconds), which contains Electrolyte but little or no surfactant,
a viscous liquid layer which contains a major proportion of the Active Ingredients
and a Solid Layer consisting predominantly of Builder.
[0054] Group II compositions have, typically, a very low Yield Point on being first prepared
but become more gel like on ageing. The Viscosity of the composition is usually between
1 and 1.5 pascal seconds. The compositions of this type show evidence of lamellar
structure in X-ray and neutron diffraction experiments and by electron microscopy.
[0055] Most Centrifuged Group II compositions have the liquid or liquid crystal surfactant
layer uppermost, but we do not exclude compositions in which the aqueous Electrolyte
layer is uppermost or in which there are two or more Solid Layers distinguishable
from each other, at least one of which may sediment upwardly, in relation to either
or both liquid layers on Centrifuging.
[0056] One distinction of Group III from the other Groups is that at least a substantial
proportion of the surfactant Centrifuges into a Solid Layer.
[0057] Group III compositions may Centrifuge into more than one Solid Layer. Normally both
surfactant and Builder sediment downwardly on Centrifuging and the two phases are
intermixed. However some Group III compositions may provide an upwardly sedimentary
surfactant phase or more than one surfactant phase at least one of which may sediment
upwardly. It is also possible for some or all of the Builder to sediment upwardly.
[0058] The third Group of laundry liquids is typical of those compositions of the present
invention prepared from those surfactants which are more sparingly soluble in the
aqueous phase, especially anionic surfactants such as sodium alkyl benzene sulphonates,
as well as mixtures of such surfactants with minor proportions of non-ionic surfactant.
Group III compositions typically separate on Centrifuging into two layers. The first
of which is an aqueous layer containing dissolved Electrolyte and the second is a
Solid Layer comprising Builder and surfactant.
[0059] The rheological properties of Group III, typically, show the strongest evidence for
structure. The Viscosity of the suspension is substantially greater than that of the
aqueous layer, e.g. typically 1.2 to 2 Pascal seconds The compositions generally have
a fairly high Yield Point, e.g. greater than 1 Newton m
-2. On recovery after subjection to high shear stresses Group III compositions exhibit
equal or greater stability and, often, increased Viscosity.
[0060] There is a gradual progression from Group I to Group III with some compositions having
some properties characteristic of one group and some characteristic of another. Soap
based compositions of our invention, for example, may show, in addition to a liquid
layer and a Solid Layer, a small amount of a third layer which is liquid on Centrifuging,
but have rheological properties characteristic of Group III.
[0061] Compositions at the borderline of Groups I and II are sometimes shear unstable but
may be converted into more shear stable Group III compositions of the invention by
addition of sufficient Electrolyte and/or by increasing Pay Load. Most Group I compositions
may be converted into either Group II or III if sufficient Electrolyte is added. Conversely,
Group II and Group III can generally be converted to Group I, by addition of Hydrotrope.
Classification by Diffraction and Microscopy
[0062] Compositions of our invention and of the prior art, have been examined by x-ray and
neutron diffraction and by electron microscopy.
[0063] Samples for neutron diffraction studies were prepared using deuterium oxide in place
of water. Water was kept to a minimum, although some ingredients, normally added as
aqueous solutions (e.g. sodium silicate), or as hydrates, were not available in a
deuterated form.
[0064] Deuterium oxide based compositions were examined on the Harwell small angle Neutron
Scattering Spectrometer. Both deuterium oxide based and aqueous samples were also
examined using a small angle x-ray diffractometer. Aqueous samples were freeze fracture
etched, coated with gold or gold/paladium and studied under the Lancaster University
Low Temperature Scanning Electron Microscope. Competitive commercial compositions,
which are not, of course, available in a deuterated form, could not be examined by
neutron scattering.
[0065] As in the case of Centrifuging, the three techniques described above all provide
an indication of three broad categories of liquid detergent suspension, which appear
to correspond generally to the Group I, Group II and Group III compositions, described
under "Classification by Centrifuging".
[0066] The first category of composition, which included, generally those compositions belonging
typically to Group I, was characterised under both neutron and x-ray analysis by high
levels of small angle scattering and an absence of discrete peaks, corresponding to
regular, repeating, structural features. Some compositions showed broad indistinct
shoulders or humps, others a smooth continuum.
[0067] Small angle scattering is scattering very close to the line of the incident beam
and is usually dominated by scattering from dilute dispersions of inhomogeneities
in the composition. The shoulders or humps observed with some Group I compositions
additionally show a form and angular displacement typical of concentrated micellar
solutions of surfactant (L
1 phase).
[0068] Under the electron microscope typical Group 1 compositions gave a largely featureless
granular texture with crystals of Builder distributed apparently at random. These
results were consistent with the hypothesis based on their rheological properties
that typical Group I compositions are relatively unstructured and lacking detectable
lamellar features. However some members of Group I showed evidence under the electron
microscope of spherical structures of approximately 5 microns diameter.
[0069] A different type of pattern was obtained from typical Group II compositions. These
showed relatively low levels of small angle scattering near the incident beam, a peak
typical of concentrated micellar solution (L
1 phase) and a sharply defined peak or peaks corresponding to a well defined lamellar
structure. The positions of the latter peaks were in a simple numerical ratio, with
first, second and, sometimes, third order peaks usually distinguishable. The peaks
were evidence of relatively broadly spaced lamellae (36-60 Angstrom). Under the electron
microscope lamellar structures were visible.
[0070] Some Group III compositions gave relatively narrow and intense small angle scattering,
together with distinct peaks indicative of a lamellar structure. The peaks were broader
than in the case of typical Group II compositions, and second and third order peaks
were not always separately distinguishable. In general the displacement of the peaks
indicated a lamellar structure with the lamellae more closely spaced than in the case
of typical Group II compositions (e.g. 2·6-3·6 nm (26-36 Angstrom)). Lamellar structures
were clearly visible under the electron microscope. In other instances spheroidal
structures could be observed.
Proposed Structure
[0071] We believe that the foregoing properties can most readily be explained by the hypothesis
that our invention embodies a novel structure of matter in which solid Builder is
suspended in a structured arrangement of solid surfactant hydrate, and/or of "G" phase
surfactant in association with an L
1 phase micellar solution and/or of vesicles.
[0072] Certain embodiments of our invention are believed to comprise pourable gel systems
in which there may be two or more Co-continuous or Interspersed phases. The properties
of such compositions can be explained on the basis that they are thixotropic gels
comprising a relatively weak three dimensional network of solid surfactant hydrate
Interspersed with a relatively non viscous aqueous phase which contains dissolved
Electrolyte, but little or no surfactant. The network prevents sedimentation of the
network-forming solids, and any suspended discrete particles. The network forming
solids may be present as platelets, sheets of indefinite extent, or fibres or alternatively,
as asymetric particles joined into or interacting to provide, a random mesh, which
is Interspersed with the liquid. The structure is sufficiently stable to inhibit or
prevent precipitation on storage and will also limit the extent of spreading of the
gel on a horizontal surface, however the structure is weak enough to permit the compositions
to be poured or pumped. The solid structure is composed at least predominantly of
surfactant hydrate e.g. sodium alkyl benzene sulphonate or alkyl sulphate. Thus no
other stabilising agent is required over that required in the end-use of the composition.
Such gels may, in particular, exhibit a clay-like structure, sometimes referred to
as a "house of cards" structure, with a matrix of plate shaped crystals orientated
at random and enclosing substantial interstices, which accomodate the particles of
builder. The solid surfactant may, in some instances be associated with, or at least
partially replaced by "G" phase surfactant.
[0073] In other compositions there may be up to four thermodynamically distinct phases of
which two are Separable Phases under the conditions herein defined.
[0074] The phases detected by diffraction comprise a lamellar phase, which is probably a
"G" phase, but possibly in some instances surfactant hydrate or a mixture thereof
with "G" phase, and Predominantly aqueous "L
1" micellar solution, together with the solid Builder. There is also a predominantly
aqueous solution containing Electrolyte.
[0075] The Builder is suspended in a system which may comprise a network of "G" phase and/or
spheroids or vesicles" which may have an onion like structure, or outer shell, formed
from successive layers of surfactant and which may contain at least one of the Predominantly
aqueous phases, e.g. the Electrolyte solution, or more probably the "L
1" micellar solution. At least one of the predominantly aqueous phases is the continuous
phase. Evidence for the presence of vesicles is provided by microscopy in the case
of the compositions containing olefin and paraffin sulphonates.
Surfactants
[0076] The compositions of our invention preferably contain at least 5% by weight of surfactants.
Preferably the surfactant constitutes from 7 to 35% by weight of the composition,
e.g. 10 to 20% by weight.
[0077] The surfactant may for example consist substantially of an at least sparingly water-soluble,
salt of sulphonic or mono esterified sulphuric acids e.g. an alkylbenzene sulphonate,
alkyl sulphate, alkyl ether sulphate, olefin sulphonate, alkane sulphonate, alkylphenol
sulphate, alkylphenol ether sulphate, alkylethanolamide sulphate, alkylethanolamide
ether sulphate, or alpha sulpho fatty acid or its esters each having at least one
alkyl or alkenyl group with from 8 to 22, more usually 10 to 20, aliphatic carbon
atoms. Said alkyl or alkenyl groups are preferably straight chain primary groups but
may optionally be secondary, or branched chain groups. The expression "ether" hereinbefore
refers to polyoxyethylene, polyoxypropylene, glyceryl and mixed polyoxyethylene-oxy
propylene or mixed glyceryl-oxyethylene or glyceryl-oxy propylene groups, typically
containing from 1 to 20 oxyalkylene groups. For example, the sulphonated or sulphated
surfactant may be sodium dodecyl benzene sulphonate, potassium hexadecyl benzene sulphonate,
sodium dodecyl dimethyl benzene sulphonate, sodium lauryl sulphate, sodium tallow
sulphate, potassium oleyl sulphate, ammonium lauryl monoethoxy sulphate, or monoethanolamine
cetyl 10 mole ethoxylate sulphate.
[0078] Other anionic surfactants useful according to the present invention include fatty
alkyl sulphosuccinates, fatty alkyl ether sulphosuccinates, fatty alkyl sulphosuccinamates,
fatty alkyl ether sulphosuccinamates, acyl sarcosinates, acyl taurides, isethionates,
Soaps such as stearates, palmitates, resinates, oleates, linoleates, and alkyl ether
carboxylates. Anionic phosphate esters may also be used. In each case the anionic
surfactant typically contains at least one aliphatic hydrocarbon chain having from
8 to 22 preferably 10 to 20 carbon atoms, and, in the case of ethers one or more glyceryl
and/or from 1 to 20 ethyleneoxy and or propyleneoxy groups.
[0079] Certain anionic surfactants, such as olefin sulphonates and paraffin sulphonates
are commercially available only in a form which contains some disulphonates formed
as by-products of the normal methods of industrial manufacture. The latter tend to
solubilise the surfactant in the manner of a Hydrotope. However, the olefin and paraffin
sulphonates readily form stable compositions which, on Centrifuging, contain a minor
portion of the total surfactant in the aqueous phase, and which show evidence of spheroidal
structures. These compositions are valuable, novel, laundry detergents and which accordingly
constitute a particular aspect of the present invention.
[0080] Preferred anionic surfactants are sodium salts. Other salts of commercial interest
include those of potassium, lithium, calcium, magnesium, ammonium, monoethanolamine,
diethanolamine, triethanolamine and alkyl amines containing up to seven aliphatic
carbon atoms.
[0081] The surfactant may optionally contain or consist of nonionic surfactants. The nonionic
surfactant may be e.g. a C
10-22 alkanolamide of a mono or di-lower alkanolamine, such as coconut monoethanolamide.
Other nonionic surfactants which may optionally be present, include ethoxylated alcohols,
ethoxylated carboxylic acids, ethoxylated amines, ethoxylated alkylolamides, ethoxylated
alkylphenols, ethoxylated glyceryl esters, ethoxylated sorbitan esters, ethoxylated
phosphate -esters, and the propoxylated or ethoxylated and propoxylated analogues
of all the aforesaid ethoxylated nonionics, all having a C
8-22 alkyl or alkenyl group and up to 20 ethyleneoxy and/or propyleneoxy groups, or any
other nonionic surfactant which has hitherto been incorporated in powder or liquid
detergent compositions e.g. amine oxides. The latter typically have at least one C
8-22, preferably C
10-20 alkyl or alkenyl group and up to two lower (e.g. C
1-4, preferably C
1-2) alkyl groups.
[0082] The preferred nonionics for our invention are for example those having an HLB range
of 7-18 e.g. 12-15.
[0083] Certain of our detergents may contain cationic surfactants, and especially cationic
fabric softeners usually as a minor proportion of the total active material. Cationic
fabric softeners of value in the invention include quaternary amines having two long
chain (e.g. C
12-22 typically C
16-20) alkyl or alkenyl groups and either two short chain (e.g. C
1-4) alkyl groups, or one short chain and one benzyl group. They also include imidazoline
and quaternised imidazolines having two long chain alkyl or alkenyl groups, and amido
amines and quaternised amido amines having two long chain alkyl or alkenyl groups.
The quaternised softeners are all usually salts of anions which impart a measure of
water solubility such as formate, acetate, lactate, tartrate, chloride, methosulphate,
ethosulphate, sulphate or nitrate. Compositions of our invention having fabric softener
character may contain smectite clays.
[0084] Compositions of our invention may also contain amphoteric surfactant, which may be
included typically in surfactants having cationic fabric softener, but may also be
included, usually as a minor component of the Active Ingredients, in any of the other
detergent types discussed above.
[0085] Amphoteric surfactants include betaines, sulphobetaines and phosphobetains formed
by reacting a suitable tertiary nitrogen compound having a long chain alkyl or alkenyl
group with the appropriate reagent, such as chloroacetic acid or propane sultone.
[0086] Examples of suitable tertiary nitrogen containing compounds include: tertiary amines
having one or two long chain alkyl or alkenyl groups, and optionally a benzyl group,
any other substituent being a short chain alkyl group; imidazolines having one or
two long chain alkyl or alkenyl groups and amidoamines having one or two long chain
alkyl or alkenyl groups.
[0087] Those skilled in the detergent art will appreciate that the specific surfactant types
described above are only exemplary of the commoner surfactants suitable for use according
to the invention. Any surfactant capable of performing a useful function in the wash
liquor may be included. A fuller description of the principal types of surfactant
which are commercially available is given in "Surface Active Agents and Detergents"
by Schwartz Perry and Berch.
Builders
[0088] The Builder, in preferred compositions of our invention is believed to be normally
present, at least partially, as discrete solid crystallites suspended in the composition.
The crystallites typically have a size of up to 60 e.g. 5 to 50 microns.
[0089] We have found that Formulations containing sodium tripolyphosphate as Builder, or
at least a major proportion of sodium tripolyphosphate in admixture with other Builders,
exhibit stability and mobility over a wider range of Dry Weight than corresponding
Formulations with other Builders. Such Formulations are therefore preferred. Our invention,
however, also provides compositions comprising other Builders such as potassium tripolyphosphate,
carbonates, zeolites, nitrilo triacetates, citrates, metaphosphates, pyrophosphates,
phosphonates, EDTA and/or polycarboxylates, optionally but preferably, in admixture
with tripolyphosphate. Orthophosphates may be present, preferably as minor components
in admixture with tripolyphosphate, as may alkali metal silicates.
[0090] The last mentioned are particularly preferred and constitute a feature of our preferred
embodiments since they perform several valuable functions. They provide the free alkalinity
desirable to saponify fats in the soil, they inhibit corrosion of aluminium surfaces
in washing machines and they have an effect as Builders. In addition, they are effective
as Electrolytes to "salt out" Active Ingredients from the predominantly aqueous liquid
phase thereby reducing the proportion of Active Ingredient in solution and improving
the stability and fluidity of the composition. Accordingly, we prefer that compositions
of our invention should contain at least 1% and up to 12.3% by weight of the composition
preferably at least 2% and up to 10%, most preferably more than 3% and up to 6.5%
e.g. 3.5 to 5% of alkali metal silicate, preferably sodium silicate measured as SiO
2 based on the total weight of composition.
[0091] Typically, the silicate used to prepare the above compositions has an Na
2O:SiO
2 ratio of from 1:1 to 1:2 or 1:1.5 to 1:1.8. It will however be appreciated that any
ratio of Na
2O (or other base) to SiO
2, or even silicic acid could be used to provide the silicate in the composition, and
any necessary additional alkalinity provided by addition of another base such as sodium
carbonate or hydroxide. Formulations not intended for use in washing machines do not
require silicates provided that there is an alternative source of alkalinity.
[0092] The Builder normally constitutes at least 15% by weight of the compositions, preferably
at least 20%. We prefer that the ratio of Builder to surfactant is greater than 1:1
preferably 1.2:1 to 5:1.
Electrolyte
[0093] The concentration of dissolved organic material and more particularly of Active Ingredients
in the predominantly aqueous, liquid phase is preferably maintained at a low level.
This may be achieved by selecting, so far as possible, surfactants which are sparingly
soluble in the predominantly aqueous phase, and keeping to a minimum the amount of
any more soluble surfactant which is desired for the particular end use. For a given
surfactant system and Payload, we have found that it is generally possible to stabilise
the system in accordance with an embodiment of our invention by including in the at
least one predominantly aqueous phase a sufficient quantity of Electrolyte.
[0094] An effect of the Electrolyte is to limit the solubility of Active Ingredient in the
at least one predominantly aqueous phase, thereby increasing the proportion of surfactant
available to provide a solid, liquid crystal, or vesicular matrix which stabilises
the compositions of our invention.
[0095] Preferably, the proportion of Electrolyte dissolved in the at least one predominantly
aqueous phase is sufficient to provide a concentration of 2.0 to 4.5 gram moles per
litre of alkali metal, alkaline earth metal and/or ammonium cations. The stability
of the system may be further improved by ensuring so far as possible that the anions
required in the composition are provided by salts which have a common cation, preferably
sodium. Thus, for example, the preferred Builder is sodium tripolyphosphate, the preferred
anionic surfactants are sodium salts of sulphated or sulphonated anionic surfactants
and any anti-redeposition agent, e.g. carboxymethyl cellulose, or alkali, e.g. silicate
or carbonate are also preferably present as the sodium salts. Sodium chloride, or
other soluble inorganic sodium salts may be added to increase the Electrolyte concentration
and minimise the concentration of Active Ingredients in the predominantly aqueous
liquid phase. The preferred electrolytes, however, are sodium carbonate and sodium
silicate.
[0096] Alkaline earth metals are only normally present when the Active Ingredients comprise
surfactants, such as olefin sulphonates or nonionics which are tolerant of their presence.
[0097] US-A-4 018 720 describes compositions containing from 3 to 20% sulphate as a stabiliser.
However, the compositions described contain sodium sulphate in excess of its solubility
in the composition at normal temperatures, and exhibit unacceptable instability when
stored.
[0098] It is possible, alternatively, but less preferably to choose salts of potassium or
mixed cations.
Stabilising Suspended Solid
[0099] The particle size of any solid phase should be less than that which would give rise
to sedimentation. The critical maximum limit to particle size will vary according
to the density of the particles and the density of the continuous phase and the Yield
Point of the composition.
[0100] Compositions of our invention preferably contain a particle growth inhibitor. The
particle growth inhibitor is believed to function by adsorption onto the faces of
suspended crystallites of sparingly soluble solids preventing deposition of further
solid thereon from the saturated solution in the predominantly aqueous liquid phase.
Typical particle growth inhibitors include sulphonated aromatic compounds. Thus for
example, a sodium alkyl benzene sulphonate such as sodium dodecyl benzene sulphonate
when present as a surfactant is itself a particle growth inhibitor and may be sufficient
to maintain particles of, for example, Builder in the desired size range without additional
stabilisers. Similarly, lower alkyl benzene sulphonate salts such as sodium xylene
sulphonate or sodium toluene sulphonate have stabilising activity, as well as being
conventionally added to liquid detergents as Hydrotropes. In our invention, however,
the presence of the lower alkyl benzene sulphonates is less preferred. Sulphonated
naphthalenes especially methyl naphthalene sulphonates are effective crystal growth
inhibitors. They are not, however, normal ingredients of detergent compositions and
therefore on cost grounds they are not preferred. Other particle growth inhibitors
include water soluble polysaccharide derivatives such as sodium carboxymethyl cellulose,
which is frequently included in detergent compositions as a soil anti-redeposition
agent. We, therefore prefer that it should be present in minor amounts in compositions
according to our invention, sufficient to perform its normal functions in detergent
compositions and to assist in stabilising the suspension, but preferably not sufficient
to increase so substantially the viscosity of the predominantly aqueous liquid phase
as to impair the pourability of the composition.
[0101] Another group of particle growth inhibitors which may optionally be included in compositions
according to our invention are the sulphonated aromatic dyes, especially the sulphonated
aromatic optical brightening agents, which are sometimes included in powder Formulations.
[0102] Typical examples include 4,4'-bis (4-phenyl-1,2,3-triazol-2-yl-2,2'-stilbene disulphonate
salts and 4,4'-diphenylvinylene-2,2'-biphenyl disulphonate salts. Such particle growth
inhibitors may be included instead of, or more usually in addition to, for example,
a sulphonated surfactant.
[0103] Other effective particle growth inhibitors include lignosulphonates and C
6-18 alkane sulphonate surfactants, which latter compounds may also be present as part
of the surfactant content of the composition.
[0104] The presence of an agglomeration inhibitor is also preferred. The agglomeration inhibitor
for use according to our invention may also conveniently be sodium carboxymethyl cellulose.
It is preferred that the composition should include an effective agglomeration inhibitor
which is chemically distinct from the particle growth inhibitor, despite the fact
that, for example, sodium carboxymethyl cellulose, is capable of performing either
function. It is sometimes preferred, when preparing the detergent composition to add
the crystal growth inhibitor to the composition prior to the agglomeration inhibitor,
and to add the agglomeration inhibitor subsequent to the solid phase, so that the
crystal growth inhibitor is first adsorbed onto the solid particles to inhibit growth
thereof and the agglomeration inhibitor is subsequently introduced to inhibit agglomeration
of the coated particles.
[0105] Other agglomeration inhibitors which may less preferably be used include polyacrylates
and other polycarboxylates, polyvinyl pyrrolidone, carboxy methyl starch and lignosulphonates.
[0106] The concentration of the crystal growth inhibitor and agglomeration inhibitor can
be widely varied according to the proportion of solid particles and the nature of
the dispersed solid as well as the nature of the compound used as the inhibitor and
whether that compound is fulfilling an additional function in the composition. For
example, the preferred proportions of alkyl benzene sulphonate are as set out hereinbefore
in considering the proportion of surfactant. The preferred proportions of sodium carboxy
methyl cellulose are up to 2.5% by weight of the composition preferably 0.5 to 2%
by weight e.g. 1 to 2% although substantially higher proportions up to 3 or even 5%
are not excluded provided they are consistent in the particular Formulation with a
pourable composition. The sulphonated optical brighteners may typically be present
in proportions of 0.05 to 1% by weight e.g. 0.1 to 0.3% although higher proportions
e.g. up to 5% may less preferably be present in suitable compositions.
Alkalinity
[0107] The compositions of our invention are preferably alkaline, being desirably buffered
with an alkaline buffer adapted to provide a pH above 8 e.g. above 9 most preferably
above 10 in a wash liquor containing the composition diluted to 0.5% Dry Weight. They
preferably have sufficient free alkalinity to require from 0.4 to 12 mls. preferably
3 to 10 mls, of N/10 HCI to reduce the pH of 100 mls. of a dilute solution of the
composition, containing 0.5% Dry Weight, to 9, although compositions having higher
alkalinity may also be commercially acceptable. In general lower alkalinities are
less acceptable in commercial practice, although not excluded from the scope of our
invention.
[0108] The alkaline buffer is preferably sodium tripolyphosphate and the alkalinity preferably
provided at least in part by sodium carbonate or sodium silicate.
Solubilisers
[0109] Hitherto, liquid detergent compositions have commonly contained substantial concentrations
of Hydrotropes and/or organic water miscible hydroxylic solvents such as methanol,
ethanol, isopropanol, glycol, glycerol, polyethylene glycol and polypropylene glycol.
Such additives are often necessary to stabilise Group I compositions. However, in
Group II and III compositions of the present invention, they may have a destabilising
effect which often requires the addition of extra amounts of Electrolyte to maintain
stability. They are, moreover, costly and not Functional Ingredients. They may, however,
in certain circumstances, promote Pourability. We do not therefore totally exclude
them from all compositions of our invention, but we prefer that their presence be
limited to the minimum required to ensure adequate Pourability. If not so required
we prefer that they be absent.
Payload
[0110] Selection of the appropriate Payload is generally important to obtain desired stability
and Pourability. Optimum Payload may vary considerably from one type of Formulation
to another. Generally speaking it has not been found possible to guarantee Non-sedimenting
compositions below about 35% by weight Payload, although some types of Formulation
can be obtained in a Non-sedimenting form below 30% Payload, and sometimes as low
as 25% Payload. In particular we have obtained Soap based Formulations at concentrations
below 25% Pay Load e.g. 24%. We do not exclude the possibility of making such Formulations
at Payloads down to 20%.
[0111] Prior art references to stable compositions at low Payloads have either been limited
to particular Formulations using special stabilisers, or have not provided sufficiently
stable suspensions to satisfy normal commercial criteria.
[0112] For any given Formulation according to our invention a range of Payloads can be identified
within which the composition is both stable and Pourable. Generally below this range,
sedimentation occurs and above the range the Formulation is too viscous. The acceptable
range may be routinely determined for any given Formulation by preparing the suspension
using the minimum water required to maintain a stirrable composition, diluting a number
of samples to progressively higher dilutions, and observing the samples for signs
of sedimentation over a suitable period. For some Formulations the acceptable range
of Payloads may extend from 30%, or 35% to 60, or 70%, or even 75% by weight for others
it may be much narrower, e.g. 40 to 45% by weight.
[0113] If no stable Pourable range can be determined by the above methods, the Formulation
should be modified according to the teaching herein e.g. by the addition of more sodium
silicate solution or other Electrolyte.
[0114] Typically Group III Formulations show an increase in Yield Point with increasing
Payload. The minimum stable Payload for such typical Group III Formulations usually
corresponds to a Yield Point of about 1-1.2 Newtons/m
2.
Preparation
[0115] Compositions of our invention can, in many instances be readily prepared by normal
stirring together of the ingredients. However, some Formulations according to the
invention are not fully stable unless the composition is subjected to more prolonged
or vigorous mixing. In some extreme cases the solid content of product may require
comminution in the presence of the liquid phase. The use of a colloid mill for the
latter is not excluded, but is not generally necessary. In some instances mixing under
high shear rate provides products of high viscosity.
[0116] The order and conditions of mixing the ingredients are often important in preparing
a stable structured mixture according to our invention. Thus a system comprising:
water, sodium dodecylbenzene sulphonate, coconut monoethanolamide, sodium tripolyphosphate,
sodium silicate, sodium carboxymethyl cellulose and optical brightener at 45% Dry
Weight was unstable when the compounds were mixed in the order described above, but
when mixed with the coconut monoethanolamide and sodium tripolyphosphate added as
the last of the Functional Ingredients, a stable composition was formed.
[0117] A method of preparation that we have found generally suitable for preparing stable
mixtures from those Formulations which are capable of providing them, is to mix the
Active Ingredients or their hydrates, in a concentrated form, with concentrated (e.g.
30 to 60%, preferably 45-50%) aqueous silicate solution, or alternatively, a concentrated
solution of any other non-surfactant Electrolyte required in the Formulation. Other
ingredients are then added including any anti-redeposition agents, optical brightening
agents and foaming agents. The Builder, when not required to provide the initial Electrolyte
solution, may be added last. During mixing, just sufficient water is added at each
addition to maintain the composition fluid and homogeneous. When all the Functional
Ingredients are present, the mixture is diluted to provide the required Pay Load.
Typically, mixing is carried out at ambient temperature where consistent with adequate
dispersion. Certain ingredients, e.g. non-ionic surfactants such as coconut monoethanolamide
require gentle warming e.g. 40° for adequate dispersion. This degree of warming may
generally be achieved by the heat of hydration of sodium tripolyphosphate. To ensure
sufficient warming we prefer to add the tripolyphosphate in the anhydrous form containing
a sufficiently high proportion of the high temperature rise modification commonly
called "Phase I". The foregoing procedure is only one of several methods that may
be satisfactorily used for all or most of the compositions of our invention. Some
Formulations are more sensitive to the order and temperature of mixing than others.
Formulation Types
[0118] Typically, our Formulations may most conveniently be an anionic type (Type "A") in
which the Active Ingredient preferably consists at least predominantly of sulphated
or sulphonated anionic surfactant, optionally with a minor proportion of other surfactants
such as non-ionic surfactant.
[0119] Considering type "A" Formulations according to our invention in more detail, we particularly
distinguish high foaming sulphate or sulphonate Formulations and low foaming Formulations.
[0120] High foaming Formulations may typically be based on sodium C
10-14 straight or branched chain alkyl benzene sulphonate, alone or in admixture with a
C
10-18 alkyl sulphate and/or C
10-20 alkyl 1-10 mole ether sulphate. Small amounts (e.g. up to 1% of the weight of the
compositions) of Soap may be present to aid rinsing of the fabric. Nonionic foam boosters
and stabilisers, such as C
12-18 acyl (e.g. coconut) monoethanolamide or diethanolamide or their ethoxylates, ethoxylated
alkyl phenol, fatty alcohols or their ethoxylates may optionally be present as foam
boosters or stabilisers, usually in proportions up to about 6% of the Dry Weight of
the composition.
[0121] The sodium alkyl benzene sulphonate may be totally or partially replaced, in the
above Formulations by other sulphonated surfactants including fatty alkyl xylene or
toluene sulphonates, or by e.g. alkyl ether sulphates (preferably) or alkyl sulphates,
paraffin sulphonates and olefin sulphonates, sulphocarboxylates, and their esters
and amides, including sulphosuccinates and sulphosuccinamates, alkyl phenyl ether
sulphates, fatty acyl monoethanolamide ether sulphates or mixtures thereof.
[0122] Preferably the sulphated or sulphonated anionic surfactant consists substantially
of alkyl benzene sulphonate preferably sodium alkyl benzene sulphonate, e.g. C
10-14 alkyl benzene sulphonate. The proportion of alkyl benzene sulphonate in the absence
of foam boosters is preferably from 20 to 60% e.g. 30 to 55% of the Dry Weight of
the composition.
[0123] Alternatively, the anionic surfactant may comprise a mixture of alkyl benzene sulphonate,
and alkyl sulphate and/or alkyl ether sulphate and/or alkyl phenol ether sulphate
in weight proportions of e.g. from 1:5 to 5:1 typically 1:2 to 2:1 preferably 1:1.5
to 1.5:1 e.g. 1:1. In the latter case the total anionic surfactant is preferably from
15 to 50% e.g. 20 to 40% of the Dry Weight of the compositions, in the absence of
foam booster.
[0124] The alkyl sulphate, and/or alkyl ether sulphate for use in admixture with the alkyl
benzene sulphonate typically has an average of from 0 to 5 ethyleneoxy groups per
sulphate group e.g. 1 to 2 groups.
[0125] According to a preferred specific embodiment our invention provides a Pourable, Non-sedimenting,
fluid detergent composition consisting essentially of water and: (A) from 10 to 20%
based on the weight of the composition of Active Ingredients comprising a substantially
linear sodium alkyl benzene sulphonate having from 10 to 20 aliphatic carbon atoms
and optionally an alkyl ethoxy sulphate having an alkyl group with from 10 to 20 carbon
atoms, and/or a minor proportion of a non-ionic surfactant and/or of a soap; (B) at
least 15% of Builder partly present as solid and selected from condensed phosphates,
zeolites, citrates, nitrilotriacetates, ethylenediamine tetracetates, orthophosphates
and silicates, wherein at least 50% by weight of said Builder is sodium tripolyphosphate
and said Builder further comprises at least 4.7%, based on the total weight of the
composition, of sodium carbonate; (C) optionally up to 2.5% by weight of the composition,
of carboxymethylcellulose; (D) optionally up to 1% by weight of the composition of
optical brightening agent; and (E) optionally minor proportions of ingredients selected
from enzymes, bleaches, antifoams, sectite clays, fragrances, cationic fabric softeners,
dyes and sodium chloride.
[0126] According to a second preferred specific embodiment our invention provides a Pourable,
Non-Sedimenting, fluid, liquid detergent composition consisting essentially of water
and (A) from 10 to 20% based on the weight of the composition of a mixture of a substantially
linear C
10-14 alkyl benzene sulphonate and C
10-20 alkyl 1-10 mole ethoxy sulphate; (B) at least 15% by weight of the composition of
total Builder partly present as suspended solid, selected from sodium tripolyphosphate,
zeolite, sodium carbonate, sodium silicate and mixtures thereof; (C) an aqueous Separable
Phase containing sufficient dissolved Electrolyte selected from sodium tripolyphosphate,
sodium carbonate, sodium silicate and mixtures thereof to provide from 2 to 4.5 gm
ions per litre sodium in said phase; and (D) optionally any of the Usual Minor Ingredients;
the Payload of said composition being above the minimum at which the composition is
Non-sedimenting but below the maximum at which it is Pourable.
[0127] In an alternative Formulation the anionic surfactant consists substantially of alkyl
sulphate and/or, alkyl ether sulphate. The total concentration of Active Ingredients
in the absence of foam booster is preferably from 15 to 50% of the Dry Weight of the
composition. Typically the Active Ingredients comprise an average of from 0 to 5 e.g.
0.5 to 3 ethyleneoxy groups per molecule of sulphated surfactant. The fatty alkyl
chain length is preferably from 10 to 20°C, higher chain lengths being preferred with
higher ethylene-oxy content.
[0128] The foregoing types may be varied by substituting for all or part of the anionic
active content, any of the sulphated or sulphonated anionic surfactant classes hereinbefore
specified.
[0129] Soap may be added to any of the foregoing detergent Formulations as an aid to rinsing
the fabric. Soap is preferably present for this purpose in concentrations of from
0 to 6% preferably 0.1 to 4% e.g. 0.5 to 2% by Dry Weight of the composition. The
amount of Soap is preferably less than 25% of the total sulphated and sulphonated
surfactant, to avoid foam suppression; typically less than 10%.
[0130] Foam boosters and/or stabilisers may be incorporated in any of the foregoing types
of high foam anionic detergent. The foam boosters or stabilisers are typically C
10-18 alkyl nonionic surfactants such as coconut monoethanolamide or diethanolamide or
their ethoxylates, alkyl phenol ethoxylates, fatty alcohols or their ethoxylates or
fatty acid ethoxylates. The foam booster and/or stabiliser is added typically in proportions
up to 20% of the Dry Weight of the composition e.g. 0.1 to 6% preferably 0.5 to 4%.
The presence of foam booster and/or stabiliser may permit a reduction of total concentration
of Active Ingredients in a high foam product. Typically, compositions comprising alkyl
benzene sulphonate with a foam booster and/or stabiliser will contain from 15 to 40%
of alkyl benzene sulphate based on the weight of the composition preferably 20 to
36% e.g. 25% with from 2 to 6% e.g. 4% of nonionic surfactant, the lower proportions
of anionic surfactant being preferred with higher proportions of nonionic surfactant
and vice versa. The other sulphated or sulphonated anionic surfactant Formulations
discussed above may be similarly reduced in active concentration by inclusion of foam
boosters and/or stabilisers.
[0131] The Builder is preferably sodium tripolyphosphate, optionally but preferably with
a minor proportion of soluble silicate although the alternative Builders hereinbefore
described may be employed instead, as may mixed Builders. The proportion of Builder
in type "A" Formulations is usually at least 30% of the Dry Weight of the composition,
preferably from 35% to 85% e.g. 40 to 80%. Builder proportions in the range 50 to
70% of Dry Weight are particularly preferred. The Builder to Active Ingredients ratio
should desirably be greater than 1:1 preferably from 1.2:1 to 4:1 e.g. from 1.5:1
to 3:1.
[0132] Low foaming Formulations are generally dependent upon the presence of lower proportions
of sulphated or sulphonated anionic surfactant than in the high foam types together
with higher, but still minor, proportions of Soap, and/or the addition of non-ionic,
silicone, or phosphate ester foam depressants.
[0133] Our invention therefore provides, according to a further specific embodiment, a Non-sedimenting
Pourable fluid, aqueous based detergent composition, comprising an at least predominantly
aqueous phase containing Electrolyte in solution, and suspended particles of Builder,
said composition comprising from 15 to 50% based on Dry Weight of Active Ingredient,
at least 30% of Builder based on Dry Weight, a ratio of Builder to Active Ingredient
greater than 1:1, and optionally the Usual Minor Ingredients, wherein the surfactant
comprises from 15 to 50% based on the Dry weight of the composition of sulphated and/or
sulphonated anionic surfactant and an effective amount of at least one foam depressant.
[0134] Preferably, the foam depressant is selected from Soap, in a proportion of from 20
to 60% based on the weight of sulphated or sulphonated anionic surfactant, C
16-20 alkyl nonionic foam depressant in a proportion of up to 10% of the Dry Weight of
the composition, C
16-20 alkyl phosphate ester in a proportion of up to 10% of the Dry Weight of the composition
and silicone antifoams.
[0135] The function of Soap as a foam depressant is dependant on the proportion of Soap
to sulphated or sulphonated anionic surfactant. Proportions of 10% or less are not
effective as foam depressants but are useful as rinse aids in high foaming detergent
compositions. Foam depressant action requires a minimum proportion of about 20% of
soap based on the sulphated and/or sulphonated surfactant. If the proportion of soap
to sulphated/sulphonated surfactant in a type "A" detergent is above about 60% by
weight, the foam depressant action is reduced. Preferably, the proportion of Soap
is from 25 to 50% e.g. 30 to 45% of the weight of sulphated/sulphonated surfactant.
[0136] Low foaming detergents may contain, in addition to, or instead of soap, a nonionic
foam depressant. This may, for example, be a C
16-22 acyl monoethanolamide e.g. rape monoethanolamide, a C
16-22 alkyl phenol ethoxylate, C
16-22 alcohol ethoxylate or C
16-22 fatty acid ethoxylate. Alternatively, or additionally, the composition may contain
an alkali metal mono and/or di C
16-22 alkyl phosphate ester. The nonionic or phosphate ester foam depressant is typically
present in the Formulation in a proportion of up to 10%, preferably 2 to 8% e.g. 3
to 4% based on Dry Weight.
[0137] Silicone antifoams may also be used, as or as part of, the foam depressant. The effective
concentration of these last in the Formulation is generally substantially lower than
in the case of the other foam depressants discussed above. Typically, it is less than
2%, preferably less than 0.1%, usually 0.01 to 0.05% e.g. 0.02% of the Dry Weight
of the Formulation.
[0138] Our Formulations preferably contain the Usual Minor Ingredients. Certain fabric softeners,
such as clays, may be included, however cationic fabric softeners are not normally
effective in anionic based Formulations, but may sometimes be included in specially
formulated systems.
[0139] The type "B" Formulations of our invention comprise Soap as the principal active
component. They may additionally contain minor amounts of nonionic or other anionic
surfactants.
[0140] The typical percentage Dry Weight of type "B" Formulations may be rather lower than
type "A", e.g. 20 to 60%, preferably 29 to 45%. The total proportion of Active Ingredients
is usually between 10 and 55%, preferably 15 to 40% e.g. 20 to 30% of the Dry Weight
of the composition. Builder proportions are typically 20 to 80% of Dry Weight. In
general the mobility of type "B" Formulations can be improved by including sufficient
water soluble inorganic Electrolyte, especially sodium silicate, in the Formulation.
[0141] High foam Soap Formulations may typically contain Active Ingredient consisting substantially
of Soap, optionally with a minor proportion of a nonionic foam booster and/or stabilizer
as described in relation to type "A" Formulations, and/or with sulphated anionic booster
such as alkyl ether sulphate or alkyl ether sulphosuccinate.
[0142] Low foam type B Formulations may contain a lower concentration of Soap together with
minor proportions of sulphated and or sulphonated anionic surfactant, nonionic or
phosphate ester foam depressants and/or silicone antifoams.
[0143] The relationship between sulphated and/or sulphonated anionic surfactants and Soap
in a type "B" low foam Formulation is the converse of that in a type "A" low foam
Formulation. In a type "B" Formulation, the sulphated and/or sulphonated anionic surfactant
acts as foam suppressant when present in a proportion of from about 20 to about 60%
of the weight of the Soap.
[0144] The nonionic, phosphate ester and silicone foam depressants are, conveniently, substantially
as described in relation to type "A" detergents.
[0145] Type "B" detergents may contain any of the Usual Minor Ingredients. As in the case
of type "A" Formulations, cationic fabric softeners are not normally included, but
other fabric softeners may be present.
[0146] Non-ionic based detergents (type "C") represent a further aspect of the present invention.
There has been a trend towards the use of non-ionic surfactants in laundry detergents
because of the increasing proportion of man-made fibre in the average wash. Non-ionics
are particularly suitable for cleaning man-made fibres. However, no commercially acceptable,
fully built, non-ionic liquid detergent has yet been marketed.
[0147] Even in the detergent powder field, the choice and level of non-ionic surfactant
has been restricted. Many of the detergent Formulations of our invention hereinbefore
described have been designed to give stable, Pourable, fluid detergent compositions
having a washing performance equivalent to existing types of powder Formulation, or
to compositions which could readily be formulated as powders. However, it has not
hitherto been possible to formulate certain types of potentially desirable nonionic
based detergents satisfactorily, even as powders. This is because "solid" compositions
containing sufficiently high proportions of the desired nonionic surfactant often
form sticky powders which do not flow freely and may give rise to packaging and storage
problems. Such surfactants have therefore had to be restricted to below optimum proportions
of detergent powders, or to low Pay Load, dilute, or light duty, liquid compositions.
[0148] Any of the nonionic surfactants hereinbefore described or any mixture thereof may
be used according to this embodiment of the invention. Preferably, the surfactant
comprises a C
12-18 alkyl group, usually straight chain, although branched chain and/or unsaturated hydrocarbon
groups are not excluded. Preferably, the nonionic surfactants present have an average
HLB of 12 to 15.
[0149] The preferred nonionic surfactant in Type C Formulations is fatty alcohol ethoxylate.
[0150] For high foam type "C" Formulations, we prefer C
12-16 alkyl nonionics having 8 to 20 ethylenoxy groups, alkyl phenol ethoxylate having
6-12 aliphatic carbon atoms and 8 to 20 ethyleneoxy groups together optionally with
a minor proportion e.g. 0 to 20% of the Dry Weight of the composition of anionic surfactant
preferably sulphated and/or sulphonated anionic e.g. alkyl benzene sulphonate, alkyl
sulphate, alkyl ether sulphate, paraffin sulphonate, olefin sulphonate or any of the
other sulphated or sulphonated surfactants described above, but not including substantial
amounts of any foam depressant. The Formulation may however include a nonionic foam
booster and/or stabiliser such as C
10-18 acyl monoethanolamide typically in proportions as described above in relation to
type "A" Formulations. Preferably the non-ionic Active Ingredients together have an
HLB of 12-15.
[0151] Low foam nonionic compositions according to our invention are especially preferred.
They preferably comprise 10 to 40% based on Dry Weight of the composition of C
12-18 alkyl 5 to 20 mole ethyleneoxy, nonionic surfactants such as fatty alcohol ethoxylates,
fatty acid ethoxylates or alkyl phenol ethoxylates, having a preferred HLB of 12 to
15. They optionally contain a minor proportion, e.g. up to 10% by weight of the composition
of any of the anionic sulphated and/or sulphonated surfactants hereinbefore described
in relation to type "A" detergents, and they contain a foam depressant such as a mono,
di- or trialkyl phosphate ester or silicone foam depressant, as discussed hereinbefore
in the context of low foaming type "A" detergents.
[0152] Type "C" Formulations may contain any of the Usual Minor Ingredients.
[0153] In particular, nonionic based detergents of our invention may incorporate cationic
fabric softeners. The cationic fabric softeners may be added to type "C" Formulations,
in a weight proportion based on the nonionic surfactant of from 1:1.5 to 1:4 preferably
1:2 to 1:3. The cationic fabric softeners are cationic surfactants having two long
chain alkyl or alkenyl groups, typically two C
16-20 alkyl or alkenyl groups, preferably two tallowyl groups. Examples include di C
12-20 alkyl di (lower, e.g. C
1-3' alkyl) ammonium salts, e.g. di tallowyl dimethyl ammoniumchloride, di (C
16-20 alkyl) benzalkonium salts e.g. ditallowyl methyl benzyl ammonium chloride, di C
16-20 alkyl amido imidazolines and di C
16-20 acyl amido amines or quaternised amino amines, e.g. bis (tallow amido ethyl) ammonium
salts.
[0154] Formulations containing cationic fabric softeners preferably do not contain sulphated
or sulphonated anionic surfactants or soaps. They may however contain minor proportions
of anionic phosphate ester surfactants e.g. up to 3% by weight of the composition
preferably up to 2%. They may additionally or alternatively contain minor proportions
(e.g. up to 3%, preferably 1 to 2% by weight of amphoteric surfactants such as betaines
and sulphobetaines. They may also contain smectite clays, and the Usual Minor Ingredients.
Minor Ingredients
[0155] Compositions of the invention may contain the Usual Minor Ingredients. Principal
of these are antiredeposition agents, optical brightening agents and bleaches.
[0156] The most commonly used antiredeposition agent in making detergents is sodium carboxymethyl
cellulose (SMC), and we prefer that this be present in compositions of this invention,
e.g. in conventional amounts, e.g. greater than 0.1 but less than 5%, and more usually
between 0.2 and 4%, especially 0.5 to 2% preferably 0.7 to 1.5%. Generally speaking
SCMC is effective at concentrations of about 1% and we prefer not to exceed the normal
effective concentrations very substantially, since SCMC in greater amounts can raise
the viscosity of a liquid composition very considerably. At the higher limits discussed
above e.g. 4-5% of SCMC, many Formulations cannot be obtained in a Pourable form at
high Pay Loads.
[0157] Alternative antiredeposition and/or soil releasing agents include methylcellulose,
polyvinylpyrrolidone, carboxymethyl starch and similar poly electrolytes, all of which
may be used in place of SCMC, as may other water soluble salts of carboxymethyl cellulose.
[0158] Optical Brighteners (OBA's) are optional, but preferred ingredients of the compositions
of our invention. Unlike some prior art formulations, our compositions are not dependent
on OBA's for stability and we are therefore free to select any convenient and cost
effective OBA, or to omit them altogether. We have found that any of the fluorescent
dyes hitherto recommended for use as OBA's in liquid detergents may be employed, as
may many dyes normally suitable for use in powder detergents. The OBA may be present
in conventional amounts. However we have found that OBA's in some liquid detergent
(e.g. type "C" formulations) tend to be slightly less efficient than in powder detergents
and therefore may prefer to add them in slightly higher concentrations relative to
the Formulation than is normal with powders. Typically concentrations of OBA between
0.05 and 0.5% are sufficient e.g. 0.075 to 0.3% typically 0.1 to 0.2%. Lower concentrations
could be used but are unlikely to be effective, while higher concentrations, while
we do not exclude them, are unlikely to prove cost effective and may, in some instances
rise to problems of compatibility.
[0159] Typical examples of of OBA's which may be used in the present invention include:
ethoxylated 1,2-(benzimidazolyl) ethylene;
2-styrylnaphth[1,2d-]oxazole;
1,2-bis(5' methyl-2-benzoxazolyl)ethylene;
disodium-4,4'-bis(6-methylethanolamine-3-anilino-1,3,5-triazin-2''-yl)-2,2'-stilbene
sulphonate;
N-(2-hydroxyethyl-4,4'-bis (benzimidazolyl)stilbene;
tetrasodium 4,4'-bis[4"-bis(2"-hydroxymethyl)-amino-6"(3"-sulphophenyl) amino-1",3",5"-triazin-2"-yl
amino]-2,2'-stilbenedisulphonate;
disodium-4-(6"-sulphonaphtho[1',2'-d]triazol-2-yl)-2-stilbenesulphonate;
disodium 4,4'-bis [4"-(2‴-hydroxyethoxy)-6"-amino-1",3",5"-triazin-2"-yl amino] 2,2'-stilbenedisulphonate;
4-methyl-7-dimethyl aminocoumarin; and
alkoxylated 4,4'-bis-(benzimidazolyl) stilbene.
[0160] Bleaches may optionally be incorporated in liquid detergent compositions of our invention
subject to chemical stability and compatibility. Encapsulated bleaches may form part
of the suspended solid.
[0161] The action of peroxy bleaches in compositions of our invention may be enhanced by
the presence of bleach activators such as tetra acetyl ethylenediamine, in effective
amounts.
[0162] Photoactive bleaches such as zinc or aluminium sulphonated phthalocyanin, may be
present.
[0163] Perfumes and colourings are conventionally present in laundry detergents in amounts
up to 1 or 2%, and may similarly be present in compositions of our invention. Provided
normal care is used in selecting additives which are compatible with the Formulation,
they do not affect the performance of the present invention.
[0164] Proteolytic and amylolitic enzymes may optionally be present in conventional amounts,
together optionally with enzyme stabilizers and carriers. Encapsulated enzymes may
be suspended.
[0165] Other Minor Ingredients include germicides such as formaldehyde, opacifiers such
as vinyl latex emulsion and anticorrosives such as benzotriazole.
[0166] Compositions of our invention are, in general, suitable for laundry use and our invention
provides a method of washing clothes or other soiled fabric by contacting and, preferably,
agitating them in an aqueous wash liquor containing any composition of the invention
as described herein. Low foam compositions herein described are in particular of use
in automatic washing machines. The compositions may also be used in the washing of
dishes, or the cleaning of hard surfaces, the low foam products being particularly
suitable for use in dishwashing machines. These uses constitute a further aspect of
the invention.
[0167] Compositions of our invention may, generally, be used for washing clothes in boiling
water, or for washing at medium or cool temperatures, e.g. 50 to 80°C, especially
55 to 68°C, or 20 to 50°C especially 30 to 40°C, respectively. Typically the compositions
may be added to the washwater at concentrations of between 0.05 and 3% Dry Weight
based on the wash water preferably 0.1 to 2%, more usually 0.3 to 1% e.g. 0.4 to 0.8%.
[0168] The invention will be illustrated by the following examples:
wherein all figures relate to % by wt. based on total composition, unless otherwise
stated.
Compositions of the Various Feedstocks Materials
1. Sodium C10-14 linear alkyl benzene sulphonate
[0169] For all formulations the alkyl benzene sulphonate used was the sodium salt of the
largely para-sulphonated "Dobane" JN material. (Dobane is a Registered Trade Mark).
[0170] The composition is as follows:-
C10 |
C11 |
C12 |
C13 |
C14 |
C15 |
13.0 |
27.0 |
27.0 |
19.0 |
11.0 |
1.0 |
[0171] This composition refers only to the alkyl chain length.
2. Coconut Monoethanolamide
[0172] Has the following composition :-
RCO(NHCH
2CH
2OH)
where R is as follows:-
C5 |
0.5% |
C7 |
6.5% |
C9 |
6.0% |
C11 |
49.5% |
C13 |
19.5% |
C15 |
8.5% |
Stearic |
C17 |
2.0% |
Oleic |
C17 |
6.0% |
Linoleic |
C17 |
1.5% |
3. Sodium alpha olefin sulphonate
[0173] This material is the sodium salt of sulphonated C
16/C
18 olefin having the following approximate composition.
55.0% |
C16 |
Terminal olefin |
45.0% |
C18 |
Terminal olefin |
4. C12-18 Alcohol + 8 moles Ethylene Oxide
[0174] This material is an average 8 mole ethylene oxide condensate of an alcohol of the
following composition :-
C10 |
3.0% |
C12 |
57.0% |
C14 |
20.0% |
C16 |
9.0% |
C18 |
11.0% |
5. Sodium C14-17 n-Alkane Sulphonate
[0175] This material was prepared by neutralising sulphonated C
14-17 normal paraffins with sodium hydroxide and contained 10% disulphonates based on total
Active Ingredients.
6. Sodium C12-18 Sulphate
[0176] This refers to the sodium salt of a sulphated fatty alcohol having the following
composition:-
C10 |
3.0% |
C12 |
57.0% |
C14 |
20.0% |
C16 |
9.0% |
C18 |
11.0% |
7. Sodium Tripolyphosphate
[0177] This material was added as anhydrous Na
5P
3O
10 containing 30% Phase I.
8. Sodium Silicate
[0178] This material is added to Formulations as a viscous aqueous solution containing 47%
solids with a Na
2O:SiO
2 ratio of 1:1.6.
9. Optical Brightener
[0179] The optical brightening agent for Examples 51 to 66 was the disodium salt of 4;4'-[di(styryl-2-sulphonic
acid)] biphenyl which is marketed under the trademark "TINOPAL CBS-X". The optical
brightener for Examples 1 to 50 was a mixture of the aforesaid Optical brightener
with the disodium salt of 4;4'-[di(4-chlorostyryl-3-sulphonic acid)] biphenyl which
mixture is marketed under the trademark "TINOPAL ATS-X".
Note
[0180] All alcohols and their ethylene oxide adducts referred to are straight chained and
primary.
[0181] All the examples were prepared by adding the surfactant, usually as hydrated solid,
to a 47% solution of the silicate. The other ingredients were then added in the order
shown in the tables reading from top to bottom, except that the principal Builder
was added last. At each stage, a small addition of water was made, whenever it was
required in order to maintain a fluid homogeneous system. Finally, the composition
was diluted to the desired percentage Dry Weight. The entire preparation was carried
out as close as possible to ambient temperature consistent with adequate dispersion
of the ingredients. In the case of examples 20, 21, 22 and 23, a concentrated aqueous
solution of the electrolyte (i.e. sodium chloride, sodium carbonate and potassium
carbonate respectively) was used in place of the solution of silicate in the above
procedure. In some instances, especially with relatively high melting non-ionic surfactants,
such as coconut monoethanolamide, gentle warming e.g. to about 40°C was required to
ensure complete dispersion. In all the Examples in which sodium tripolyphosphate was
used in substantial amounts this temperature was achieved by the heat of hydration
without external heating.
|
Eg. 1 |
Eg. 2 |
Eg. 3 |
Eg. 4 |
Eg. 5 |
Eg. 6 |
Eg. 7 |
Eg. 8 |
|
|
|
|
|
(a) |
(b) |
(c) |
|
|
|
Sodium C10-14 linear alkyl benzene sulphonate |
12.4 |
15.9 |
12.2 |
15.6 |
11.2 |
12.0 |
13.0 |
14.0 |
12.0 |
12.0 |
Coconut monoethanolamide |
1.6 |
2.1 |
1.6 |
2.1 |
1.5 |
1.6 |
1.7 |
1.9 |
1.6 |
1.6 |
Sodium tripolyphosphate |
26.0 |
19.1 |
25.6 |
18.7 |
26.2 |
28.0 |
30.4 |
32.7 |
28.0 |
28.0 |
Sodium Silicate |
6.5 |
8.5 |
6.4 |
9.3 |
6.0 |
6.4 |
7.0 |
7.5 |
6.4 |
6.4 |
Sodium carboxymethyl cellulose |
- |
- |
1.4 |
1.8 |
1.5 |
1.6 |
1.7 |
- |
1.6 |
1.6 |
Optical Brightening Agent |
- |
- |
0.2 |
0.2 |
0.15 |
0.16 |
0.17 |
0.18 |
- |
0.16 |
Benzotriazole |
- |
- |
- |
- |
- |
- |
- |
- |
- |
0.007 |
Perfume |
- |
- |
- |
- |
- |
- |
- |
- |
- |
0.05 |
Water |
to 100 |
to 100 |
to 100 |
to 100 |
to 100 |
to 100 |
to 100 |
to 100 |
to 100 |
to 100 |
|
Eg. 9 |
Eg. 10 |
Eg. 11 |
Eg. 12 |
|
(a) |
(b) |
(a) |
(b) |
|
|
Sodium C10-14 linear alkyl benzene sulphonate |
11.6 |
12.6 |
17.0 |
18.0 |
11.6 |
9.9 |
Coconut monoethanolamide |
1.5 |
1.7 |
1.5 |
1.5 |
1.5 |
1.3 |
Sodium tripolyphosphate |
30.2 |
32.7 |
25.5 |
27.0 |
25.7 |
23.1 |
Sodium Silicate |
6.2 |
6.7 |
5.8 |
6.2 |
3.5 |
5.3 |
Sodium carboxymethyl cellulose |
1.5 |
1.7 |
1.5 |
1.5 |
1.5 |
2.0 |
Optical Brightening Agent |
0.15 |
0.17 |
0.16 |
0.17 |
0.13 |
0.14 |
Water |
to 100 |
to 100 |
to 100 |
to 100 |
to 100 |
to 100 |
Components |
Eg. 13 |
Eg. 14 |
Eg. 15 |
Eg. 16 |
Eg. 17 |
Eg. 18 |
Eg. 19 |
Triethanolamine C16-18 alkyl sulphate |
9.0 |
- |
- |
- |
- |
- |
- |
Sodium C16-18 alkyl sulphate |
- |
10.0 |
- |
- |
- |
- |
- |
Sodium salt of alpha sulpho C16-18 fatty acid methyl ester |
- |
- |
8.5 |
- |
- |
- |
- |
Sodium salt of three mole ethoxylate of C16-18 alcohol sulphate |
- |
- |
- |
9.6 |
- |
- |
- |
Disodium C16-18 alkyl sulphosuccinamate |
- |
- |
- |
- |
10.8 |
- |
- |
Sodium salt of two mole ethoxylate of C12-14 alcohol sulphate |
- |
- |
- |
- |
- |
10.8 |
- |
Sodium C9-13 linear alkylbenzene sulphate |
- |
- |
- |
- |
- |
- |
12.0 |
Coconut monoethanolamide |
1.2 |
1.3 |
1.1 |
1.3 |
1.4 |
1.5 |
1.6 |
Sodium tripolyphosphate |
21.0 |
23.4 |
19.8 |
22.5 |
25.3 |
25.3 |
28.1 |
Sodium silicate |
4.8 |
5.4 |
4.5 |
5.1 |
5.8 |
5.9 |
6.5 |
Sodium carboxymethyl cellulose |
1.2 |
1.3 |
1.1 |
1.3 |
1.4 |
1.5 |
1.6 |
Optical brightening agent |
0.11 |
0.12 |
0.10 |
0.13 |
0.14 |
0.14 |
0.15 |
Water |
to 100 |
to 100 |
to 100 |
to 100 |
to 100 |
to 100 |
to 100 |
Components |
Eg. 20 |
Eg. 21 |
Eg. 22 |
Eg. 23 |
Eg. 24 |
|
|
|
|
(a) |
(b) |
(c) |
|
Sodium C10-14 linear alkylbenzene sulphonate |
12.1 |
12.1 |
12.1 |
15.0 |
17.0 |
18.0 |
12.5 |
Coconut monoethanolamide |
1.6 |
1.6 |
1.6 |
- |
- |
- |
1.7 |
Sodium tripolyphosphate |
28.2 |
28.2 |
28.2 |
16.7 |
18.9 |
20.0 |
29.1 |
Sodium silicate |
- |
- |
- |
3.3 |
3.8 |
4.0 |
- |
Sodium chloride |
6.2 |
- |
- |
- |
- |
- |
- |
Sodium carbonate |
- |
5.6 |
- |
4.2 |
4.7 |
5.0 |
- |
Potassium carbonate |
- |
- |
7.3 |
- |
- |
- |
- |
Sodium carboxymethyl cellulose |
1.6 |
1.6 |
1.6 |
1.3 |
1.5 |
1.6 |
1.7 |
Optical brightening agent |
0.15 |
0.15 |
0.15 |
0.17 |
0.19 |
0.20 |
0.15 |
Water |
to 100 |
to 100 |
to 100 |
to 100 |
to 100 |
to 100 |
to 100 |
Components |
Eg. 25 |
Eg. 26 |
Eg. 27 |
Eg. 28 |
Eg. 29 |
Eg. 30 |
Eg. 31 |
Sodium C10-14 linear alkylbenzene sulphonate |
11.2 |
10.2 |
16.1 |
15.0 |
13.3 |
10.2 |
14.2 |
Coconut monoethanolamide |
1.5 |
1.3 |
2.2 |
1.9 |
1.8 |
1.4 |
1.9 |
Zeolite A |
34.8 |
15.8 |
- |
- |
- |
- |
- |
Trisodium Citrate |
- |
- |
- |
- |
31.0 |
- |
- |
Trisodium nitrilo triacetate |
- |
- |
30.6 |
14.0 |
- |
- |
- |
Sodium Tripolyphosphate |
- |
15.8 |
- |
14.0 |
- |
15.8 |
33.1 |
Sodium Orthophosphate |
- |
- |
- |
- |
- |
8.8 |
- |
Sodium silicate |
6.0 |
5.5 |
8.8 |
8.0 |
7.1 |
5.4 |
3.8 |
Sodium carboxymethyl cellulose |
1.5 |
1.3 |
2.2 |
1.9 |
1.8 |
1.4 |
1.9 |
Optical brightening agent |
0.14 |
0.13 |
0.2 |
0.19 |
0.17 |
0.13 |
0.18 |
Water |
to 100 |
to 100 |
to 100 |
to 100 |
to 100 |
to 100 |
to 100 |
Components |
Eg. 32 |
Eg. 33 |
Sodium C10-14 linear alkylbenzene sulphonate |
12.0 |
13.1 |
Coconut monoethanolamide |
1.6 |
1.7 |
Sodium Tripolyphosphate |
28.0 |
30.7 |
Sodium silicate |
6.4 |
7.0 |
Sodium xylene sulphonate |
- |
5.5 |
Sodium carboxymethyl cellulose |
1.6 |
1.7 |
Optical brightening agent |
- |
0.18 |
Detergent Enzymes (Esperase Slurry 8.0) |
0.07 |
- |
Water |
to 100 |
to 100 |
Components |
Eg. 34 |
Eg. 35 |
Eg. 36 |
Eg. 37 |
Eg. 38 |
Eg. 39 |
Eg. 40 |
Eg. 41 |
Triethanolamine C16-18 alkyl sulphate |
7.9 |
- |
- |
- |
- |
- |
- |
- |
Sodium C16-18 alpha olefin sulphonates |
- |
11.0 |
12.8 |
12.4 |
- |
- |
- |
- |
Sodium C14-17 n-alkane sulphonate |
- |
- |
- |
- |
12.0 |
11.1 |
12.4 |
13.2 |
Coconut monoethanolamide |
1.1 |
1.5 |
1.7 |
1.7 |
1.6 |
1.5 |
1.7 |
1.7 |
Sodium tripolyphosphate |
18.5 |
25.7 |
30.1 |
29.1 |
28.1 |
25.9 |
29.1 |
30.8 |
Sodium silicate |
6.4 |
5.9 |
8.6 |
10.1 |
6.5 |
7.4 |
10.1 |
12.4 |
Sodium carboxymethyl cellulose |
1.1 |
1.5 |
1.7 |
1.7 |
1.6 |
1.5 |
1.7 |
1.7 |
Optical brightening agent |
0.10 |
0.14 |
0.17 |
0.16 |
0.16 |
0.14 |
0.16 |
0.16 |
Water |
to 100 |
to 100 |
to 100 |
to 100 |
to 100 |
to 100 |
to 100 |
to 100 |
Components |
Eg. 42 |
Eg. 43 |
Eg. 44 |
Eg. 45 |
Eg. 46 |
|
(a) |
(b) |
(c) |
|
|
|
|
Sodium C10-14 linear alkylbenzene sulphonate |
1.2 |
1.3 |
1.5 |
1.6 |
1.8 |
2.1 |
1.3 |
Sodium soap, based on a fatty acid of 274 Mean Molar Weight |
3.7 |
4.0 |
4.6 |
5.2 |
5.9 |
6.4 |
6.6 |
Eleven moles ethoxylate of C16-18 alcohol |
1.4 |
1.5 |
1.8 |
2.0 |
2.2 |
2.4 |
2.1 |
Sodium tripolyphosphate |
13.9 |
15.0 |
17.4 |
20.0 |
22.6 |
24.8 |
19.8 |
Sodium silicate |
3.0 |
3.3 |
3.8 |
5.0 |
6.0 |
7.8 |
3.8 |
Sodium carboxymethyl cellulose |
0.8 |
0.9 |
1.0 |
1.1 |
1.3 |
1.3 |
1.2 |
Optical brightening agent |
0.11 |
0.12 |
0.13 |
0.14 |
0.16 |
0.18 |
0.10 |
Water |
to 100 |
to 100 |
to 100 |
to 100 |
to 100 |
to 100 |
to 100 |
Components |
Eg. 47 |
Eg. 48 |
|
(a) |
(b) |
(c) |
|
Sodium C10-14 linear alkylbenzene sulphonate |
8.5 |
9.0 |
10.0 |
3.6 |
Fifteen moles ethoxylate of C16-18 alcohol |
- |
- |
- |
7.1 |
Sodium salt of a 50:50 mixed mono and di C16-18 alkyl phosphate |
1.7 |
1.8 |
2.0 |
- |
Sodium tripolyphosphate |
25.5 |
27.0 |
29.0 |
24.9 |
Sodium silicate |
5.1 |
5.4 |
6.0 |
3.6 |
Sodium carboxymethyl cellulose |
1.4 |
1.4 |
1.6 |
0.7 |
Optical brightening agent |
0.17 |
0.18 |
0.20 |
0.14 |
Silicone defoamer |
- |
- |
- |
0.02 |
Water |
to 100 |
to 100 |
to 100 |
to 100 |
Components |
Eg. 49 |
Eg. 50 |
Eg. 51 |
Eg. 52 |
Eg. 53 |
Eg. 54 |
|
(a) |
(b) |
(c) |
|
|
|
|
|
Sodium salt of three mole ethoxylate of C12-15 alcohol sulphate |
- |
- |
- |
- |
- |
3.7 |
- |
- |
Sodium C10-14 linear alkylbenzene sulphonate |
- |
- |
- |
- |
4.1 |
- |
- |
- |
Coconut monoethanolamide |
1.8 |
2.1 |
2.3 |
2.6 |
- |
- |
- |
- |
Eight mole ethoxylate of C12-18 alcohol |
5.8 |
6.6 |
7.5 |
- |
8.2 |
7.5 |
10.8 |
4.6 |
2-tallow-1-methyl-1-(tallowamidoethyl) imidazoline methyl sulphate |
- |
- |
- |
- |
- |
- |
- |
2.5 |
Sodium salt of a 50:50 mixed mono and di C16-18 alkyl phosphate |
- |
- |
- |
- |
0.8 |
0.7 |
0.7 |
0.6 |
Fifteen moles ethoxylate of C16-18 alcohol |
- |
- |
- |
- |
- |
- |
- |
4.6 |
Five mole ethoxylate of C13-15 alcohol |
- |
- |
- |
8.3 |
- |
- |
- |
- |
Sodium tripolyphosphate |
21.4 |
24.5 |
27.5 |
30.6 |
24.6 |
22.4 |
21.8 |
21.7 |
Sodium silicate |
4.9 |
5.6 |
6.3 |
7.0 |
6.0 |
5.5 |
5.3 |
5.0 |
Sodium carboxymethyl cellulose |
1.0 |
1.1 |
1.3 |
1.4 |
1.2 |
1.1 |
1.0 |
0.9 |
Optical brightening agent |
0.11 |
0.12 |
0.14 |
0.15 |
0.13 |
0.12 |
0.11 |
- |
Water |
to 100 |
to 100 |
to 100 |
to 100 |
to 100 |
to 100 |
to 100 |
to 100 |
Components |
Eg. 55 |
Eg. 56 |
Eg. 57 |
Eg. 58 |
Eg. 59 |
Sodium C10-14 Linear Alkyl Benzene Sulphonate |
- |
11.4 |
11.8 |
12.0 |
10.9 |
Sodium C12 branched chain Alkyl Benzene Sulphonate |
11.4 |
- |
- |
- |
- |
Coconut monoethanolamide |
1.5 |
- |
- |
1.6 |
1.4 |
Coconut diethanolamide |
- |
1.5 |
- |
- |
- |
Sodium ethylenediamine tetrakis (methenephosphonate) |
- |
- |
- |
0.25 |
2.3 |
Sodium Tripolyphosphate |
26.7 |
26.7 |
27.6 |
28.0 |
25.5 |
Sodium Silicate |
6.2 |
6.2 |
6.4 |
6.4 |
5.8 |
Sodium Carboxymethylcellulose |
1.5 |
1.5 |
1.6 |
1.6 |
1.4 |
Optical Brightening Agent |
0.15 |
0.15 |
0.15 |
0.15 |
0.13 |
Water |
to 100 |
to 100 |
to 100 |
to 100 |
to 100 |
|
Eg. 60 |
Eg. 61 |
Sodium C10-14 Linear alkyl benzene sulphonate |
5.2 |
6.5 |
Sodium C16-18 Alkyl Sulphate |
3.7 |
4.6 |
Sodium 1 mole ethoxy C14-15 alkyl ether sulphate |
4.5 |
5.5 |
C12-18 alcohol 8 mole ethoxylate |
1.5 |
1.9 |
Sodium Tripolyphosphate |
- |
29.6 |
Sodium silicate |
18.6 |
- |
Sodium carbonate |
14.9 |
- |
Sodium carboxymethylcellulose |
1.5 |
1.8 |
Optical Brightening Agent |
0.15 |
0.18 |
Water |
to 100 |
to 100 |
|
Eg. 62 |
Eg. 63 |
Eg. 64 |
Eg. 65 |
Sodium C10-14 linear alkylbenzene sulphonate |
- |
- |
11.5 |
10.9 |
Sodium C14-16 alkyl olefin sulphonate |
17.9 |
17.9 |
- |
- |
Sodium C16-18 alkyl sulphate |
- |
- |
7.6 |
7.2 |
C12-18 alcohol 8 mole ethoxylate |
2.7 |
2.7 |
2.9 |
2.7 |
Sodium Tripolyphosphate |
13.4 |
- |
14.3 |
- |
Zeolite A |
- |
13.4 |
- |
13.6 |
Sodium Silicate |
8.9 |
8.9 |
9.6 |
9.0 |
Sodium Carboxymethylcellulose |
1.4 |
1.4 |
1.5 |
1.5 |
Optical Brightening Agent |
0.14 |
0.14 |
0.15 |
0.15 |
Water |
to 100 |
to 100 |
to 100 |
to 100 |
[0182] Of the Examples, 1 and 2 represent a basic type A Formulation, 3 and 4 a type A formulation
with SCMC and optical brightener, 5(a), (b) and (c) repreent a type A Formulation
at three different Pay Loads, 6 and 7 demonstrate that neither SCMC nor optical brightener
is essential to obtain a Non-sedimenting Formulation; 8 contains anticorrosive and
perfume; 9(a) and (b) illustrate a high Builder to Active ratio Formulation (3:1)
at two Pay Loads, 10(a) and (b) illustrate a relatively low Builder to Active Formulation
at two Pay Loads; 11 corresponds to a Non-sedimenting Formulation obtained by centrifuging
the Formulation of Example 9 at low Payload for only three hours and decanting the
supernatent liquor; 12 illustrates the effect of relatively high SCMC levels; 13 to
19 illustrate Type A Formulations with various anionic surfactants; 20 to 23 illustrate
various Electrolytes, and 24 is a Formulation in which sodium tripolyphosphate is
the sole Electrolyte; 25 to 30 illustrate various Builders and mixtures thereof; 31
is a high Builder to Active Formulation; 32 is an enzyme Formulation; 33 contains
Hydrotrope; 34 has a triethanolamine salt of the surfactant; 35 to 37 illustrate olefin
sulphonate and 38 to 41 paraffin sulphonate Formulations, in each case with successively
increased Electrolyte; 42 to 45 illustrate type B formulations, 42 at three Pay Loads
and 43 to 45 with increasing Electrolyte; 46 corresponds to Type B Formulation obtained
after centrifuging 42 at low Pay Load for only three hours; 47 and 48 illustrate low
foam Type A and C Formulations respectively; 49 to 53 illustrate various Type C Formulations;
54 is a Type C Formulation with cationic fabric softener; 55 illustrates a branched
chain alkyl benzene sulphonate, 56 coconut diethanolamide and 57 a nonionic free formulation;
58 and 59 illustrate the use of phosphonate builders; 60 to 61 relate to formulations
particularly adapted to different parts of the North American market, being respectively
phosphate free and high phosphate; 62 to 65 are formulations adapted to the needs
of certain Asian markets.
[0183] The comparative example represents a commercial Formulation currently being marketed
in Australia. which corresponds to Australian Patent 522983. The comparative example
was the material as purchased, except for the neutron scattering results which were
carried out on samples prepared in accordance with the example of the patent to match
the commercial Formulation as analysed and using deuterium oxide instead of water.
The composition, by analysis was:
|
% |
Sodium C10-14 linear alkylbenzene sulphonate |
12 |
Sodium salt of three mole ethoxylate of C12-15 alcohol sulphate |
3 |
Sodium tripolyphosphate |
15 |
Sodium carbonate |
2.5 |
Optical brightener (Tinopal LMS) |
0.5 |
Sodium carboxymethyl cellulose |
1.0 |
Water |
to 100 |
[0184] The above composition corresponded to that specified in the example of the Australian
patent, except that the latter specifies the sodium carboxymethyl cellulose, together
with perfume, colouring and substantive blueing agents as being "qs".
3. Example Test Results
[0185] The foregoing examples were subjected to various tests, the results of which are
tabulated:
[0187] Certain of the foregoing examples were tested for washing performance as follows:-
Series 1
[0188] Representative high foaming formulations were each compared with a standard powder
formulation in machine washing tests on two different standard soiled fabric samples.
Example |
Cotton |
Polyester/Cotton |
Conditions |
31 |
95% |
100% |
Temp. |
50°C |
55 |
90% |
70% |
Water |
300 ppm calcium carbonate |
16 |
100% |
100% |
Time |
30 min |
33 |
95% |
110% |
Conc. = |
Equivalent effective Wash Solids |
Powder Standard |
100% |
100% |
|
|
[0189] The term "Effective Wash Solids" refers to the sum of the Active Ingredient and Builder.
The powder standard was used at 6 g/l and the Examples adjusted to give the same %
Effective Wash Solids in the wash Liquor.
Series 2
[0190] Representative formulations of both high and low foaming types were tested against
equal wt. dosage at three temperatures.
Example |
% Effective Wash Solids |
|
Cotton |
Polyester/Cotton |
|
|
40° |
60° |
85°+ |
40° |
60° |
85°+ |
43 (c) |
93 |
75 |
100 |
95 |
75 |
85 |
50 |
36 |
66 |
85 |
85 |
100 |
80 |
95 |
75 |
50 (c) |
93 |
110 |
110 |
95 |
180 |
200 |
200 |
Powder Standard |
100 |
100 |
100 |
100 |
100 |
100 |
100 |
Conditions: Temp 40°, 60° and 85°C+
Water 300 ppm hardness
Time 30 mins.
Conc. 6 gm/l (as received) |
Series 3
[0191] In this series low foaming non-ionic based examples were tested against the powder
standard.

Series 4
[0192] Two low foam non-ionic formulations were tested on naturally soiled fabric (15 successive
washes with natural soiling).
Conditions: |
Temperature |
50°C |
|
Water |
300 ppm hardness (wash and rinse) |
|
Wash time |
30 min |
|
Fabric |
65:35 white polyester:cotton |
|
Concentration |
EQUAL WEIGHT i.e. 6 g/l |
Results: |
Example |
52 = 100% Std ) Optical whitener efficiency |
54 = 75% Std ) |
52 = 95-100%) Soil Removal and Deposition efficiency |
54 = 95-100%) |
[0193] The two examples were also compared against the three liquid laundry products which
have performed best in our tests out of all those available commercially in Europe
at the date of testing. Both examples gave superior washing performance to all three
commercial products.
1. A fluid, aqueous based detergent composition not comprising sodium sulphate in quantities
in excess of its solubility in the composition at normal temperatures, but comprising:
a surfactant; a Builder, at least proportion of said Builder being present as solid
particles suspended in the composition; and a dissolved surfactant-desolubilising
Electrolyte, said Electrolyte including any dissolved portion of surfactant desolubilising
Builder; and which is separable by Centrifuging at 800 times normal earth gravity
for 17 hours at 25°C into at least two layers at least one of which layers is an aqueous
layer; characterised in that: said aqueous layer contains sufficient of said Electrolyte
dissolved therein to contribute from 2 to 4.5 gram ions of alkali metal ion per litre
to said aqueous layer; and the Payload of said composition is above the minimum at
which the composition is Non-sedimenting and below the maximum at which it is Pourable.
2. A composition according to claim 1 which is separable by Centrifuging into a single
liquid layer and a Solid Layer containing at least part of the solid Builder and of
the surfactant.
3. A composition according to either of claims 1 and 2 containing at least 5% by weight
of surfactant based on the total weight of the composition.
4. A composition according to any foregoing claim having a Payload greater than 25%.
5. A composition according to any foregoing claim wherein the Electrolyte contributes
from 2 to 4.5 gram ions per litre of sodium and/or potassium ion to said aqueous layer.
6. A composition according to any foregoing claim wherein said Electrolyte contributes
from 2 to 4.5 gram ions per litre of sodium ion to said aqueous layer.
7. A composition according to any foregoing claim wherein the ratio of the total Builder
to the total surfactant is greater than 1.2:1.
8. A composition according to any foregoing claim having a Payload of at least 35% by
weight.
9. A composition according to any foregoing claim having a Yield Point of at least 1
Newton per m2.
10. A composition according to any foregoing claim having a weight ratio of Builder to
surfactant of from 1.2:1 to 4:1.
11. A composition according to any foregoing claim wherein the Builder comprises sodium
tripolyphosphate.
12. A composition according to any foregoing claim containing at least 15% by weight thereof
of Builder.
13. A composition according to claim 12 containing at least 20% by weight thereof of Builder.
14. A composition according to any foregoing claim containing more than 8% by weight thereof
of surfactant.
15. A composition according to any foregoing claim having a pH greater than 8 when dissolved
in a wash liquor at a concentration of 0.5% Dry Weight.
16. A composition according to claim 15 having a pH greater than 10 when dissolved in
a wash liquor at a concentration of 0.5% Dry Weight.
17. A composition according to any foregoing claim having sufficient free alkalinity to
require 0.4 to 12 mls one-tenth Normal hydrochloric acid to reduce the pH of 100 ml
of diluted composition at 0.5% Dry Weight to 9.
18. A composition according to claim 17 having sufficient free alkalinity to require from
3 to 10 mls. one-tenth normal hydrochloric acid to reduce the pH of 100 ml of diluted
composition at 0.5% Dry Weight to 9.
19. A composition according to any foregoing claim wherein the surfactants comprise at
least a major proportion of a sulphated and/or sulphonated anionic surfactant.
20. A composition according to any foregoing claim wherein said solid Builder comprises
a condensed phosphate, phosphonate, carbonate, zeolite and/or orthophosphate.
21. A composition according to any foregoing claim, wherein said dissolved electrolyte
consists essentially of carbonate, and an alkali metal condensed phosphate, orthophosphate,
citrate, nitrilotriacetate, chloride and/or ethylenediamine tetracetate.
22. A composition according to any of foregoing claim wherein the total Builder comprises
a major proportion by weight thereof, of sodium tripolyphosphate.
23. A composition according to any foregoing claim wherein the surfactants constitute
from 10 to 20% of the weight of said composition.
24. A composition according to any foregoing claim wherein said surfactant comprises a
mixture of a substantially linear C10-14 alkyl benzene sulphonate and a C10-20 alkyl 1 to 10 mole ethyleneoxy sulphate.
25. A composition according to any foregoing claim containing an effective amount of an
antiredeposition agent.
26. A composition according to claim 25 wherein the antiredeposition agent is a carboxymethylcellulose.
27. A composition according to claim 26 containing from 0.5 to 2% by weight of said composition
of alkali metal or ammonium carboxymethyl cellulose.
28. A composition according to any foregoing claim containing an effective amount of an
optical brightening agent.
29. A Pourable, Non-Sedimenting, fluid, liquid detergent composition according to any
foregoing claim consisting essentially of water and: (A) from 10 to 20% based on the
weight of the composition of a mixture of substantially linear C10-14 alkyl benzene sulphonate and C10-20 alkyl 1-10 mole ethoxy sulphate; (B) at least 15% by weight of the composition of
total Builder partly present as suspended solid, selected from sodium tripolyphosphate,
zeolite, sodium carbonate, sodium silicate and mixtures thereof; (C) an aqueous Separable
Phase containing sufficient dissolved Electrolyte selected from sodium tripolyphosphate,
sodium carbonate, sodium silicate and mixtures thereof to provide from 2 to 4.5 gm
mole per litre of sodium ion in said phase; and (D) optionally any of the Usual Minor
Ingredients; the Payload of said composition being above the minimum at which the
composition is Non-sedimenting but below the maxium at which it is Pourable.
30. A composition according to any of claims 24 and 29 wherein the weight ratio of said
alkyl benzene. sulphonate to said alkyl ether sulphate is between 5:1 and 1:5.
31. A composition according to any foregoing claim which, on recovery after exposure to
high shear stress, exhibits increased viscosity.
32. A composition according to any foregoing claim, wherein the Electrolyte and Builder
consist essentially of sodium tripolyphosphate and sodium carbonate.
33. A composition according to any foregoing claim wherein the proportion of sodium tripolyphosphate
is from 14 to 32.7% of the weight of the composition.
34. A composition according to claim 33, wherein the proportion of sodium tripolyphosphate
is greater than 15.8% by weight.
35. A composition according to any foregoing claim containing from 2.1 to 18% by weight
of substantially linear sodium alkyl benzene sulphonate.
36. A composition according to claim 35 containing at least 9.0% by weight of sodium alkyl
benzene sulphonate.
37. A composition according to claim 36 containing at least 9.9% by weight of sodium alkyl
benzene sulphonate.
38. A composition according to claim 37 containing at least 11.2% by weight of sodium
alkyl benzene sulphonate.
39. A composition according to claim 38 containing at least 12% by weight of alkyl benzene
sulphonate.
40. A composition according to claim 39 containing at least 12.6% by weight alkyl benzene
sulphate.
41. A composition according to any foregoing claim containing up to 9.6% by weight of
sodium alkyl ether sulphate.
42. A composition according to any of claims 1 to 27 wherein said Electrolyte consists
essentially of sodium carbonate and/or sodium silicate. and/or sodium tripolyphosphate.
43. A composition according to any foregoing claim wherein the Active Ingredients comprise
a minor proportion of a non-ionic surfactant.
44. A composition according to any foregoing claim wherein the Electrolyte comprises a
nitrate.
45. A method of washing clothes or other soiled fabric which comprises agitating them
in an aqueous wash liquor containing a composition according to any foregoing claim.
46. A liquid detergent composition according to any foregoing claim of the type which
comprises: an aqueous phase containing a mixture of dissolved Electrolytes comprising
dissolved sodium tripolyphosphate, together with sodium carbonate and/or sodium silicate
and at least 5% based on the weight of the composition of anionic surfactants selected
from sodium linear alkyl benzene sulphonates, sodium alkyl ethoxy sulphates and mixtures
thereof; solid sodium tripolyphosphate, suspended in said aqueous phase; and any of
the Usual Minor Ingredients.
47. An aqueous, fluid detergent medium, not comprising sodium sulphate in excess of its
solubility in the composition at normal temperatures, but capable of suspending solid
particulate Builders to form Pourable, Non-Sedimenting suspensions, and comprising
water, surfactant and dissolved surfactant-desolubilising Electrolyte, wherein said
dissolved Electrolyte is sufficient to provide from 2 to 4.5 gram ions of alkali metal
per litre in said medium and said surfactant is sufficient to form, in the presence
of said Electrolyte, a vesicular and/or lamellar surfactant structure capable of supporting
said Builder.
48. An aqueous, fluid detergent medium according to claim 47 containing from 7 to 35%
by weight of said medium of surfactant.
49. A composition according to either of claims 47 and 48, wherein said dissolved Electrolyte
consists substantially of Builder.
50. A composition according to any of claims 47 to 49, wherein said Electrolyte consists
substantially of sodium carbonate, sodium silicate, sodium citrate, sodium nitrilotriacetate,
sodium phosphate, sodium pyrophosphate, a sodium polyphosphate, a sodium phosphonate
or a mixture of any of the aforesaid Electrolytes.
51. A composition according to any of claims 47 to 50, wherein said surfactant consists
substantially of sodium linear alkyl benzene sulphonate or a mixture thereof with
sodium alkyl ether sulphate, sodium alkyl sulphate, sodium paraffin sulphonate, sodium
olefin sulphonate, non-ionic surfactants and/or Soap.
52. A composition according to any foregoing claim having a Viscosity less than 10 Pascal
seconds.
53. A composition according to claim 52 having a Viscosity less than 5 Pascal seconds.
54. A composition according to any foregoing claim having a Viscosity greater than 0.1
Pascal seconds.
55. A composition according to claim 54 having a Viscosity greater than 0.5 Pascal seconds.
1. Flüssige Detergenszusammensetzung auf wässeriger Basis, die kein Natriumsulfat in
Mengen über dessen Löslichkeit in der Zusammensetzung bei Normaltemperaturen enthält,
jedoch umfaßt: eine oberflächenaktive Substanz; einen Builder, von dem zumindest ein
Teil in der Zusammensetzung in Form fester Teilchen suspendiert ist; und einen gelösten,
die oberflächenaktive Substanz desolubilisierenden Elektrolyt, der jeden gelösten
Teil des die oberflächenaktive Substanz desolubilisierenden Builders umfaßt; und welche
Zusammensetzung durch Zentrifugieren bei 800-facher normaler Erdanziehung während
17 Stunden bei 25°C in mindestens zwei Schichten trennbar ist; dadurch gekennzeichnet,
daß diese wässerige Schicht genügend von dem darin gelösten Elektrolyt enthält, um
2 bis 4,5 Grammionen Alkalimetallion pro Liter in der wässerigen Schicht vorzusehen;
und die Payload dieser Zusammensetzung oberhalb der minimalen Payload, bei der diese
Zusammensetzung nicht absetzend ist, und unterhalb der maximalen Payload ist, bei
welcher die Zusammensetzung gießbar ist.
2. Zusmmensetzung nach Anspruch 1, die durch Zentrifugieren in eine einzige flüssige
Schicht und eine Feste Schicht, die zumindest einen Teil des festen Builders und der
oberflächenaktiven Substanz enthält, trennbar ist.
3. Zusammensetzung nach Anspruch 1 oder 2, die zumindest 5 Gew.-% der oberflächenaktiven
Substanz, bezogen auf das Gesamtgewicht der Zusammensetzung, enthält.
4. Zusammensetzung nach irgendeinem der vorhergehenden Ansprüche mit einer Payload von
mehr als 25 %.
5. Zusammensetzung nach irgendeinem der vorhergehenden Ansprüche, bei welcher der Elektrolyt
2 bis 4,5 Grammionen pro Liter Natrium- und/oder Kaliumion in dieser wässerigen Schicht
zur Verfügung stellt.
6. Zusammensetzung nach irgendeinem der vorhergehenden Ansprüche, bei welcher dieser
Elektrolyt 2 bis 4,5 Grammionen pro Liter Natriumion in dieser wässerigen Schicht
zur Verfügung stellt.
7. Zusammensetzung nach irgendeinem der vorhergehenden Ansprüche, bei welcher das Verhältnis
von Gesamtbuilder zu gesamter oberflächenaktiver Substanz mehr als 1,2:1 beträgt.
8. Zusammensetzung nach irgendeinem der vorhergehenden Ansprüche, die eine Payload von
mindestens 35 Gew.-% hat.
9. Zusammensetzung nach irgendeinem der vorhergehenden Ansprüche, die eine Fließgrenze
von mindestens 1 N/m2 hat.
10. Zusammensetzung nach irgendeinem der vorhergehenden Ansprüche, die ein Gewichtsverhältnis
von Builder zu oberflächen aktiver Substanz von 1,2:1 bis 4:1 hat.
11. Zusammensetzung nach irgendeinem der vorhergehenden Ansprüche, in welcher der Builder
Natriumtripolyphosphat enthält.
12. Zusammensetzung nach irgendeinem der vorhergehenden Ansprüche, die zumindest 15 Gew.-%
Builder enthält.
13. Zusammensetzung nach Anspruch 12, die zumindest 20 Gew.-% Builder enthält.
14. Zusammensetzung nach irgendeinem der vorhergehenden Ansprüche, die mehr als 8 Gew.-%
oberflächenaktive Substanz enthält.
15. Zusammensetzung nach irgendeinem der vorhergehenden Ansprüche, die einen pH-Wert von
über 8 hat, wenn sie mit einer Konzentration von 0,5 % Trockengewicht in einer Waschlösung
gelöst ist.
16. Zusammensetzung nach Anspruch 15, die einen pH-Wert von mehr als 10 hat, wenn sie
mit einer Konzentration von 0,5 % Trockengewicht in einer Waschflüssigkeit gelöst
ist.
17. Zusammensetzung nach irgendeinem der vorhergehenden Ansprüche, die ausreichende freie
Alkalinität hat, um 0,4 bis 12 ml einer 1/10 N Chlorwasserstoffsäure zur Herabsetzung
des pH-Wertes von 100 ml verdünnter Zusammensetzung mit 0,5 % Trokkengewicht auf 9
zu erfordern.
18. Zusammensetzung nach Anspruch 17, die ausreichende freie Alkalinität hat, um 3 bis
10 ml einer 1/10 N Chlorwasserstoffsäure zur Herabsetzung des pH-Wertes von 100 ml
verdünnter Zusammensetzung mit 0,5 % Trockengewicht auf 9 zu erfordern.
19. Zusammensatzung nach irgendeinem der vorhergehenden Ansprüche, bei welcher die oberflächenaktiven
Substanzen zumindest einen Hauptanteil eines sulfatierten und/oder sulfonierten anionischen
oberflächenaktiven Mittels enthalten.
20. Zusammensetzung nach irgendeinem der vorhergehenden Ansprüche, bei welcher der feste
Builder ein kondensiertes Phosphat, Phosphonat, Karbonat, einen Zeolith und/oder ein
Orthophosphat enthält.
21. Zusammensetzung nach irgendeinem der vorhergehenden Ansprüche, bei welcher der gelöste
Elektrolyt im wesentlichen aus Karbonat und einem Alkalimetallsalz von kondensiertem
Phosphat, Orthophosphat, Citrat, Nitrilotriacetat, Chlorid und/oder Ethylendiamintetraacetat
besteht.
22. Zusammensetzung nach irgendeinem der vorhergehenden Ansprüche, bei welcher der gesamte
Builder einen Hauptanteil, bezogen auf sein Gewicht, an Natriumtripolyphosphat enthält.
23. Zusammensetzung nach irgendeinem der vorhergehenden Ansprüche, bei welcher die oberflächenaktiven
Substanzen 10 bis 20 Gew.-% der Zusammensetzung ausmachen.
24. Zusammensetzung nach irgendeinem der vorhergehenden Ansprüche, bei welcher die oberflächenaktive
Substanz eine Mischung von im wesentlichen linearem C10-14 Alkylbenzolsulfonat und
einem C10-20-Alkyl-(1 bis 10 Mol)-Ethylenoxysulfat enthält.
25. Zusammensetzung nach irgendeinem der vorhergehenden Ansprüche, die eine wirksame Menge
eines Antiabsetzmittels enthält.
26. Zusammensetzung nach Anspruch 25, bei welcher das Antiabsetzmittel eine Carboxymethylzellulose
ist.
27. Zusammensetzung nach Anspruch 26, die 0,5 bis 2 Gew.-% der Zusammensetzung Alkalimetall-
oder Ammoniumcarboxymethylzellulose enthält.
28. Zusammensetzung nach irgendeinem der vorhergehenden Ansprüche, die eine wirksame Menge
eines optischen Aufhellers enthält.
29. Gießbare, nicht absetzende, fließfähige, flüssige Detergenszusammensetzung gemäß irgendeinem
der vorhergehenden Ansprüche, die im wesentlichen besteht aus Wasser und: (A) 10 bis
20%, bezogen auf das Gewicht der Zusammensetzung einer Mischung von im wesentlichen
linearem C10-14-Alkylbenzolsulfonat und C10-20-Alkyl-(1 bis 10 Mol)-Ethoxysulfat; (B) zumindest 15 Gew.-% der Zusammensetzung Gesamtbuilder,
der zum Teil als suspendierter Feststoff, ausgewählt aus Natriumtripolyphosphat, Zeolith,
Natriumkarbonat, Natriumsilikat und Mischungen derselben, vorliegt; (C) einer wässerigen
Abtrennbaren Phase, die ausreichend gelösten Elektrolyt aus der Gruppe Natriumtripolyphosphat,
Natriumkarbonat, Natriumsilikat und Mischungen derselben enthält, um 2 bis 4,5 Grammol
pro Liter Natriumion in dieser Phase vorzugsehen; und (D) gegebenenfalls irgendeinen
der üblichen Nebenbestandteile; wobei die Payload dieser Zusammensetzung über der
minimalen Payload, bei der die Zusammensetzung nicht absetzend ist, jedoch unterhalb
der maximalen Payload, bei welcher sie gießbar ist, liegt.
30. Zusammensetzung nach irgendeinem der Ansprüche 24 und 29, bei welcher das Gewichtsverhältnis
des Alkylbenzolsulfonats zum Alkylethersulfat zwischen 5:1 und 1:5 liegt.
31. Zusammensetzung nach irgendeinem der vorhergehenden Ansprüche, die im Anschluß an
die Einwirkung hoher Scherbeanspruchung eine erhöhte Viskosität zeigt.
32. Zusammensetzung nach irgendeinem der vorhergehenden Ansprüche, bei welcher der Elektrolyt
und der Builder im wesentlichen aus Natriumtripolyphosphat und Natriumkarbonat bestehen.
33. Zusammensetzung nach irgendeinem der vorhergehenden Ansprüche, bei welcher der Anteil
an Natriumtripolyphosphat bei 14 bis 32,7 % des Gewichtes der Zusammensetzung liegt.
34. Zusammensetzung nach Anspruch 33, bei welcher der Anteil an Natriumtripolyphosphat
bei über 15,8 Gew.-% liegt.
35. Zusammensetzung nach irgendeinem der ,vorhergehenden Ansprüche, die 2,1 bis 18 Gew.-%
eines im wesentlichen linearen Natriumalkylbenzolsulfonats enthält.
36. Zusammensetzung nach Anspruch 35, die zumindest 9,0 Gew.-% Natriumalkylbenzolsulfonat
enthält.
37. Zusammensetzung nach Anspruch 36, die zumindest 9,9 Gew.-% Natriumalkylbezolsulfonat
enthält.
38. Zusammensetzung nach Anspruch 37, die zumindest 11,2 Gew.-% Natriumalkylbenzolsulfonat
enthält.
39. Zusammensetzung nach Anspruch 38, die zumindest 12 Gew.-% Alkylbenzolsulfonat enthält.
40. Zusammensetzung nach Anspruch 39, die zumindest 12,6 Gew.-% Alkylbenzolsulfonat enthält.
41. Zusammensetzung nach irgendeinem der vorhergehenden Ansprüche, die bis zu 9,6 Gew.-%
Natriumalkylethersulfat enthält.
42. Zusammensetzung nach irgendeinem der Ansprüche 1 bis 27, bei welcher der genannte
Elektrolyt im wesentlichen aus Natriumkarbonat und/oder Natriumsilikat und/oder Natriumtripolyphosphat
besteht.
43. Zusammensetzung nach irgendeinem der vorhergehenden Ansprüche, bei welcher die Aktiven
Bestandteile eine untergeordnete Menge an nicht-ionischer oberflächenaktiver Substanz
enthalten.
44. Zusammensetzung nach irgendeinem der vorhergehenden Ansprüche, bei welcher der Elektrolyt
ein Nitrat enthält.
45. Verfahren zum Waschen von Stoffen oder anderer verunreinigter Ware, bei welchem diese
in einer wässerigen Waschlösung bewegt werden, die eine Zusammensetzung nach irgendeinem
der vorhergehenden Ansprüche enthält.
46. Flüssige Detergenszusammensetzung nach irgendeinem der vorhergehenden Ansprüche jener
Art, die enthält: eine wässerige Phase, die eine Mischung gelöster Elektrolyte aufweist,
die gelöstes Natriumtripolyphosphat gemeinsam mit Natriumkarbonat und/oder Natriumsilikat
und zumindest 5 %, bezogen auf das Gewicht der Zusammensetzung, anionische oberflächenaktive
Substanzen, ausgewählt aus Natrium-linear-Alkylbenzolsulfonaten; Natriumalkylethoxysulfaten
und Mischungen derselben, enthalten; festes Natriumtripolyphosphat, das in dieser
wässerigen Phase suspendiert ist; und jedwede Üblichen Nebenbestandteile.
47. Wässeriges flüssiges Detergensmedium, das kein Natriumsulfat im Überschuß über dessen
Löslichkeit in der Zusammensetzung bei Normaltemperaturen aufweist, jedoch imstande
ist, feste teilchenförmige Builder zu suspendieren und gießbare nicht absetzende Suspensionen
zu bilden, wobei es umfaßt: Wasser, oberflächenaktive Substanz und gelösten die oberflächenaktive
Substanz desolubilisierenden Elektrolyt, wobei dieser gelöste Elektrolyt ausreicht,
um 2 bis 4,5 Grammionen Alkalimetall pro Liter in dem genannten Medium vorzusehen,
und die oberflächenaktive Substanz ausreicht, um in Gegenwart dieses Elektrolyten
eine bläschenförmige und/oder lamellare Struktur des oberflächenaktiven Mittels zu
bilden, die imstande ist, den Builder zu tragen.
48. Wässeriges, flüssiges Detergensmedium nach Anspruch 47, das 7 bis 35 Gew.-% des Mediums
an oberflächenaktiver Substanz enthält.
49. Zusammensetzung nach einem der Ansprüche 47 und 48, bei welcher der gelöste Elektrolyt
im wesentlichen aus Builder besteht.
50. Zusammensetzung nach irgendeinem der Ansprüche 47 bis 49, bei welcher der Elektrolyt
im wesentlichen aus Natriumkarbonat, Natriumsilikat, Natriumcitrat, Natriumnitrilotriacetat,
Natriumphosphat, Natriumpyrophosphat, Natriumpolyphosphat, Natriumphopsphonat oder
einer Mischung irgendwelcher der vorhergenannten Elektrolyten besteht.
51. Zusammensetzung nach einem der Ansprüche 47 bis 50, bei welcher die oberflächenaktive
Substanz im wesentlichen aus Natrium-linear-Alkylbenzolsulfonat oder einer Mischung
desselben mit Natriumalkylethersulfat, Natriumalkylsulfat, Natriumparaffinsulfonat,
Natriumolefinsulfonat, nicht-ionischen oberflächenaktiven Substanzen und/oder Seife
besteht.
52. Zusammensetzung nach irgendeinem der vorhergehenden Ansprüche mit einer Viskosität
von weniger als 10 Pa.sec.
53. Zusammensetzung nach Anspruch 52 mit einer Viskosität von weniger als 5 Pa.sec.
54. Zusammensetzung nach irgendeinem der vorhergehenden Ansprüche mit einer Viskosität
von über 0,1 Pa.sec.
55. Zusammensetzung nach Anspruch 54 mit einer Viskosität von über 0,5 Pa.sec.
1. Composition détergente fluide, à base aqueuse, ne comprenant pas de sulfate de sodium
en quantités dépassant sa solubilité dans la composition aux températures normales
mais comprenant : un tensioactif ; un adjuvant, dont au moins une proportion est présente
sous forme de particules solides en suspension dans la composition ; et un électrolyte
de désolubilisation du tensioactif, dissous, ledit électrolyte contenant une proportion
dissoute quelconque de l'adjuvant de désolubilisation du tensioactif; et qui est séparable
par centrifugation à 800 fois la pesanteur normale pendant 17 heures à 25°C, en au
moins deux couches dont l'une au moins est une couche aqueuse; caractérisée en ce
que ladite couche aqueuse contient une quantité suffisante d'électrolyte dissous pour
apporter de 2 à 4,85 ions-g de métal alcalin par litre à ladite couche aqueuse; et
la charge utile de ladite composition est supérieure au minimum auquel la composition
ne sédimente pas et inférieure au maximum auquel elle est coulable.
2. Composition selon la revendication 1, qui est séparable par centrifugation en une
seule couche liquide et une couche solide contenant au moins une partie de l'adjuvant
solide et du tensioactif.
3. Composition selon l'une ou l'autre des revendications 1 et 2, contenant au moins 5%
en poids de tensioactif, par rapport au poids total de la composition.
4. Composition selon l'une quelconque des revendications précédentes, comportant une
charge utile supérieure à 25%.
5. Composition selon l'une quelconque des revendications précédentes, dans laquelle l'électrolyte
apporte de 2 à 4,5 ions-g par litre en ions sodium et/ou potassium à ladite couche
aqueuse.
6. Composition selon l'une quelconque des revendications précédentes, dans laquelle ledit
électrolyte apporte de 2 à 4,5 ions-g par litre d'ions sodium à ladite couche aqueuse.
7. Composition selon l'une quelconque des revendications précédentes, dans laquelle le
rapport de l'adjuvant total au tensioactif total est supérieur à 1,2:1.
8. Composition selon l'une quelconque des revendications précédentes, comportant une
charge utile d'au moins 35% en poids.
9. Composition selon l'une quelconque des revendications précédentes, ayant une limite
élastique d'au moins 1 Newton par m2.
10. Composition selon l'une quelconque des revendications précédentes, ayant un rapport
pondéral de l'adjuvant au tensioactif de 1,2:1 à 4:1.
11. Composition selon l'une quelconque des revendications précédentes, dans laquelle l'adjuvant
comprend le tripolyphosphate de sodium.
12. Composition selon l'une quelconque des revendications précédentes, contenant au moins
15% de son poids d'adjuvant.
13. Composition selon la revendication 12, contenant au moins 20% de son poids d'adjuvant.
14. Composition selon l'une quelconque des revendications précédentes, contenant plus
de 8% de son poids de tensioactif.
15. Composition selon l'une quelconque des revendications précédentes, ayant un pH supérieur
à 8 lorsqu'elle est dissoute dans une liqueur de lavage à une concentration de 0,5%
de poids sec.
16. Composition selon la revendication 15, ayant un pH supérieur à 10 lorsqu'elle est
dissoute dans une liqueur de lavage à une concentration de 0,5% de poids sec.
17. Composition selon l'une quelconque des revendications précédentes, ayant une alcalinité
libre suffisante pour nécessiter 0,4 à 12 ml d'acide chlorhydrique 0,1N pour réduire
à 9 le pH de 100 ml de composition diluée à 0,5% de poids sec.
18. Composition selon la revendication 17, ayant une alcalinité libre suffisante pour
nécessiter de 3 à 10 ml d'acide chlorhydrique 0,1N pour réduire à 9 le pH de 100 ml
de composition diluée à 0,5% de poids sec.
19. Composition selon l'une quelconque des revendications précédentes, dans laquelle les
tensioactifs comprennent au moins une proportion majeure d'un tensioactif anionique
sulfaté et/ou sulfonaté.
20. Composition selon l'une quelconque des revendications précédentes, dans laquelle ledit
adjuvant solide comprend un phosphate condensé, un phosphonate, un carbonate, une
zéolite et/ou un orthophosphate.
21. Composition selon l'une quelconque des revendications précédentes, dans laquelle ledit
électrolyte dissous est essentiellement constitué de carbonate et d'un phosphate condensé,
orthophosphate, citrate, nitrilotriacétate, chlorure et/ou éthylène-diamine-tétraacétate
de métal alcalin.
22. Composition selon l'une quelconque des revendications précédentes, dans laquelle l'adjuvant
total comprend une proportion majeure de son poids de tripolyphosphate de sodium.
23. Composition selon l'une quelconque des revendications précédentes, dans laquelle les
tensioactifs constituent de 10 à 20% du poids de ladite composition.
24. Composition selon l'une quelconque des revendications précédentes, dans laquelle ledit
tensioactif comprend un mélange d'un alkyl(en C10-C14 essentiellement linéaire)benzène-sulfonate et d'un alkyl(en C10-C20)sulfate polyéthoxylé à 1-10 moles d'oxyde d'éthylène.
25. Composition selon l'une quelconque des revendications précédentes, contenant une quantité
efficace d'un agent antiredéposition.
26. Composition selon la revendication 25, dans laquelle l'agent antiredéposition est
une carboxyméthylcellulose.
27. Composition selon la revendication 26, contenant de 0,5 à 2%, du poids de ladite composition,
de carboxyméthylcellulose de métal alcalin ou d'ammonium.
28. Composition selon l'une quelconque des revendications précédentes, contenant une quantité
efficace d'un agent azurant optique.
29. Composition détergente liquide, fluide, coulable, qui ne sédimente pas, selon l'une
quelconque des revendications précédentes, essentiellement constituée par de l'eau
et : (A) de 10 à 20%, par rapport au poids de la composition, d'un mélange d'alkyl(en
C10-C14 essentiellement linéaire)benzène-sulfonate et d'alkyl(en C10-C20)sulfate polyéthoxylé avec 1-10 moles d'oxyde d'éthylène; (B) au moins 15%, du poids
de la composition, d'adjuvant total partiellement présent sous forme d'un solide en
suspension, choisi parmi le tripolyphosphate de sodium,une zéolite, le carbonate de
sodium, le silicate de sodium et leurs mélanges; (C) une phase aqueuse séparable contenant
une quantité suffisante d'électrolyte dissous choisi parmi le tripolyphosphate de
sodium, le carbonate de sodium, le silicate de sodium et leurs mélanges, pour fournir
de 2 à 4,5 moles-g par litre d'ions sodium dans ladite phase; et (D) éventuellement
n'importe quel ingrédient mineur habituel; la charge utile de ladite composition étant
supérieure au minimum auquel la composition ne sédimente pas mais inférieure au maximum
auquel elle est coulable.
30. Composition selon l'une quelconque des revendications 24 et 29, dans laquelle le rapport
pondéral dudit alkylbenzène-sulfonate audit alkyléthersulfate est compris entre 5:1
et 1:5.
31. Composition selon l'une quelconque des revendications précédentes, qui présente, par
récupération après exposition à une contrainte de cisaillement élevée, une viscosité
accrue.
32. Composition selon l'une quelconque des revendications précédentes, dans laquelle l'électrolyte
et l'adjuvant sont essentiellement constitués de tripolyphosphate de sodium et de
carbonate de sodium.
33. Composition selon l'une quelconque des revendications précédentes, dans laquelle la
proportion de tripolyphosphate de sodium est de 14 à 32,7% du poids de la composition.
34. Composition selon la revendication 33, dans laquelle la proportion de tripolyphosphate
de sodium est supérieure à 15,8% en poids.
35. Composition selon l'une quelconque des revendications précédentes, contenant de 2,1
à 18% en poids d'alkyl(essentiellement linéaire)benzène-sulfonate de sodium.
36. Composition selon la revendication 35, contenant au moins 9,0% en poids d'alkylbenzène-sulfonate
de sodium.
37. Composition selon la revendication 36, contenant au moins 9,9% en poids d'alkylbenzène-sulfonate
de sodium.
38. Composition selon la revendication 37, contenant au moins 11,2% en poids d'alkylbenzène-sulfonate
de sodium.
39. Composition selon la revendication 38, contenant au moins 12% en poids d'alkylbenzène-sulfonate.
40. Composition selon la revendication 39, contenant au moins 12,6% en poids d'alkylbenzène-sulfonate.
41. Composition selon l'une quelconque des revendications précédentes, contenant jusqu'à
9,6% en poids d'alkyléthersulfate de sodium.
42. Composition selon l'une quelconque des revendications 1 à 27, dans laquelle ledit
électrolyte est essentiellement constitué de carbonate de sodium et/ou de silicate
de sodium, et/ou de tripolyphosphate de sodium.
43. Composition selon l'une quelconque des revendications précédentes, dans laquelle les
ingrédients actifs comprennent une proportion mineure d'un tensioactif non ionique.
44. Composition selon l'une quelconque des revendications précédentes, dans laquelle l'électrolyte
comprend un nitrate.
45. Procédé de lavage de vêtements ou d'autres tissus salis, qui comprend leur agitation
dans une liqueur de lavage aqueuse contenant une composition selon l'une quelconque
des revendications précédentes.
46. Composition détergente liquide selon l'une quelconque des revendications précédentes,
du type qui comprend : une phase contenant un mélange d'électrolytes dissous comprenant
du tripolyphosphate de sodium dissous, avec du carbonate de sodium et/ou du silicate
de sodium, et au moins 5%, par rapport au poids de la composition, de tensioactifs
anioniques choisis parmi les alkyl(linéaire)benzène-sulfonates de sodium, les alkyléthoxysulfates
de sodium et leurs mélanges; du tripolyphosphate de sodium solide en suspension dans
ladite phase aqueuse; et n'importe lequel des ingrédients mineurs habituels.
47. Milieu détergent fluide aqueux ne comprenant pas de sulfate de sodium en excès de
sa solubilité dans la composition aux températures normales, mais capable de mettre
en suspension des adjuvants particulaires solides pour former des suspensions coulables,
qui ne sédimentent pas, et comprenant de l'eau, un tensioactif et un électrolyte dissous
de désolubilisation du tensioactif, dans lequel ledit électrolyte dissous est suffisant
pour fournir de 2 à 4,5 ions-g de métal alcalin par litre dans ledit milieu, et ledit
tensioactif est suffisant pour former, en présence dudit électrolyte, une structure
tensioactive vésiculaire et/ou lamellaire capable de supporter ledit adjuvant.
48. Milieu détergent fluide aqueux selon la revendication 47, contenant de 7 à 35%, du
poids dudit milieu, de tensioactif.
49. Composition selon l'une ou l'autre des revendications 47 et 48, dans laquelle ledit
électrolyte dissous est essentiellement constitué d'adjuvant.
50. Composition selon l'une quelconque des revendications 47 à 49, dans laquelle ledit
électrolyte est essentiellement constitué de carbonate de sodium, de silicate de sodium,
de citrate de sodium, de nitrilotriacétate de sodium, de phosphate de sodium, de pyrophosphate
de sodium, d'un polyphosphate de sodium, d'un phosphonate de sodium ou d'un mélange
de n'importe lesquels des électrolytes sus-mentionnés.
51. Composition selon l'une quelconque des revendications 47 à 50, dans laquelle le tensioactif
est essentiellement constitué d'alkyl(linéaire)benzène-sulfonate de sodium, ou d'un
mélange de ceux-ci, avec un alkyléthersulfate de sodium, un alkylsulfate de sodium,
un paraffine-sulfonate de sodium, un oléfine-sulfonate de sodium, des tensioactifs
non ioniques et/ou un savon.
52. Composition selon l'une quelconque des revendications précédentes, ayant une viscosité
inférieure à 10 Pa.s.
53. Composition selon la revendication 52, ayant une viscosité inférieure à 5 Pa.s.
54. Composition selon l'une quelconque des revendications précédentes, ayant une viscosité
supérieure à 0,1 Pa.s.
55. Composition selon la revendication 54, ayant une viscosité supérieure à 0,5 Pa.s.