[0001] This invention relates to a magnetic button for articles of clothing, leather goods,
and the like.
[0002] As is known, there are commercially available magnetic buttons which can secure together
two flaps of an article of clothing by virtue of the magnetic attraction established
between two elements, usually male and female ones of cylindrical shape. Magnetic
buttons of this kind are available in a variety of shapes, and various methods are
used for attaching them to the article flaps. In particular the published Italian
Utility Model application N. 23266 B/82 by the same Applicant illustrates in Figure
7 a magnetic button wherein the male element comprises a rivet shank which is passed
through the article flap and upturned at one of its ends for fixing purposes, whilst
the female element has, in addition to a similar upturned end, a magnetic core which
generates the magnetic field attracting the male shank.
[0003] This prior embodiment has proved to be advantageous in that it affords the possibility
of greatly decreasing the overall bulk of the magnetic button, and because it can
be applied even where limited thicknesses are required.
[0004] It is a primary object of this invention to improve the magnetic button of the cited
prior application so as to combine the reduced thickness and wide applicability features
with constructional features which afford a simple and quick assembling to the article
flaps.
[0005] Another object of this invention is to provide such an improved magnetic button which
can be installed automatically using specially provided equipment, and no longer require
the costly and time-consuming manual procedure used heretofore for the same purpose.
[0006] A further object of this invention is to provide such a magnetic button which is
simple and extremely inexpensive and involves no costly procedures for its assembling.
[0007] A not least object of this invention is to provide such an improved magnetic button
which has an appealing outward appearance.
[0008] These and other objects, such as will be apparent hereinafter, are achieved by a
magnetic button for articles of clothing, leather goods, and the like, comprising
magnetically cooperating male and female elements each having a rivet element for
attachment to a respective flap of an article and at least one holed plate wherethrough
said rivet element is passed and being clamped between one face of the respective
flap and an upsettable end of said rivet, characterized -in that said plate has a
substantially crowned shape with peripheral radial cutouts defining peripheral tabs
on said plate so as to enable an elastic deformation thereof.
[0009] According to another aspect of the invention, the cited objects are achieved by a
magnetic button, particularly for clothing and leather articles, comprising male and
female elements cooperating with each other magnetically and each having a rivet element
for attachment to a respective flap of an article and a drilled disk wherethrough
the shank of said rivet element is passed and being arranged between the head of said
rivet and one side of the respective flap of one side, characterized in that said
rivet element and said disk are made fast with each other.'
[0010] Further features and advantages will become apparent from the following detailed
description of a preferred embodiment of the invention, with reference to the accompanying
illustrative drawings, where:
Figure 1 is a cross-section taken through the magnetic button incorporating the plate
according to the invention;
Figure 2 is a top plan view of the inventive plate;
Figure 3 is a cross-section taken through the plate of Figure 2;
Figures 4-7 show fragmentary cross-sectional views across changed embodiments of the
button's male element according to the invention; and
Figure 8 is a corss-sectional view through a changed embodiment of the female member
of the button according to the invention.
[0011] With reference to Figure 1, the improved magnetic button of this invention comprises,
in a conventional fashion, a male element 14 attached to a flap 16 of an article and
a female element 15 attached to another flap 17 of the article. This improved magnetic
button has a similar overall configuration to that of the button shown in Figure 7
of the cited prior Application by the same Applicant. In detail, the male element
14 comprises essentially a rivet having a head 20, shank 21, and upsetting zone 22.
Between the head 20 and fabric or hide flap of the article 16, there is interposed
a small disk 23. Likewise, the female element 15 includes a rivet having a head 20,
shank 21, and upsetting end 22 whereto a magnetic core 30 is affixed which is accommodated
within a cap 31, adapted to be clinched on a small disk 32. The button of this invention
further comprises small plates, designated with the reference numeral 1, located on
the sides of the flaps 16 and 17 facing away from each other and clamped by the upset
heads 22 of the rivets against such surfaces.
[0012] Said plates, which form the peculiar aspect of this invention, are shown more detailedly
in Figures 2 and 3.
[0013] With reference to Figures 2 and 3, the plate of this invention comprises a circular
disk of substantially crowned shape, as shown in the sectional view of Figure 3. The
plate 1 is divided into plural concentrical areas having individual characteristics
for performing a well-defined function and obtaining particular advantages. In detail,
the plate 1 has an outermost annular zone whereat cutouts 2 are formed to define a
plurality of fins or tabs 3 effective to confer on the plate -- formed from hardened
steel and, hence, inelastic -- compliance characteristics necessitated to lock the
button on the flap. The tabs 3 extend preferably over a frusto-conical surface coaxial
with the plate. Advantageously, the outermost portion of the tabs 3 defines a substantially
flat zone 12 extending approximately parallel to the flap of the article on which
the button is to be installed, prior to its installation. This prevents the outer
edge of the plate, during the fastening thereof, from digging into the fabric or hide
and causing laceration thereof. Proceeding concentrically, toward the inside with
respect to the zone of the tabs 3, a conical portion 4 is defined, which has an opposite
taper angle and which, together with the next annular zone 8, also conical and extending
more or less in the same direction as the tabs 3, defines a seat 5 for the upsetting
head 22 of the rivet, as shown in Figure 1, and as explained more fully hereinafter.
The inner conical zone 8, delimiting a hole 7 for accommodating the shank 21 of the
rivet, further defines (at the bottom in Figure 3) a conical lead-in zone 10 to facilitate
insertion and centering of the rivet during assembly and also to permit assembling
of an automatic type.
[0014] Figures 4-8 show modifications of the male and female elements to which the plate
shown in Figures 1-3 may be attached. Such elements are characterized in that the
rivet and disk are made fast to each other.
[0015] In detail, with reference to Figure 4, the male element shown comprises essentially
a small disk 101 and a rivet element 102 made fast to each other. In particular, the
rivet element 102 comprises an enlarged head 103 and a shank portion 104. The shank
104 has an undersize zone 106 adjacent the head 103 and an oversize zone on the inside
whereof there is a cavity 105, thereby a step 107 is formed between the undersize
zone 106 and the remainder of the shank. That male element is obtained in this way.
Initially, the rivet shank 104 has a uniform cross-section throughout its longitudinal
extension, then, after being inserted into the drilled disk 101, a chamfering operation
is carried out on the rivet by means of a punch penetrating the hole 105 in the shank
104 of the rivet and causing its expansion and the formation of the step 107. Upon
completion of the chamfering operation, therefore, the rivet has an expanded shank
zone the diameter whereof is greater than that of the hole in the disk 101 and prevents,
therefore, the rivet from coming out and accordingly the permanent attachment of the
rivet to the disk 101.
[0016] The male element according to Figure 5 comprises a drilled disk 110 and a rivet element
111. Also in this case, the rivet 111 has a head 112 and shank 113 on the interior
whereof there extend (at least part-way) a cavity 114 to allow outwards expansion
of the rivet shank end. In this case, the upper portion of the shank 113, adjacent
the head 112, has a knurled formation 115 which, upon force fitting the rivet shank
into the hole in the disk 110, engages with the cylindrical wall of the hole in the
disk 110 and prevents the rivet from coming off the disk 110. Of course, the knurled
formation, instead of being provided on the rivet shank, could be provided on the
wall delimiting the hole in the disk 110, to achieve the same effect.
[0017] In the embodiment of Figure 6, the disk and rivet form a sigle monolithic element,
generally designated with the reference numeral 120. In particular, that unitary element
120 comprises a disk-like element 121 on one face whereof there extends a preferably
frusto-conical projection 122 having a greater width dimension than its height, whilst
the other face has a cylindrical projection portion 123 provided with a longitudinal
bore 124. Both the projection 122 and cylindrical portion 123 on the other side of
the disk-like element 121 are arranged centrally with respect to that disk-like element.
[0018] In the embodiment of Figure 7, the rivet element 31 is of traditional shape, having
a head 132, shank 133, and longitudinal cavity 134. The disk 130 has, however, a chamfered
portion 135 provided with a lip 136 extending toward the shank 133 of the rivet and
force-fitted adjacently the latter to retain it and prevent the rivet 131 from coming
out. That element is formed from a disk of an ordinary type which is chamfered by
means of a suitable punch acting on the annular dimpled zone of the disk to cause
displacement of material and the formation of the retining lip 136 for the rivet shank.
[0019] Figure 8 shows the female element obtained from the male element fabricated as in
Figure 4. That female element has, accordingly, a disk 101 and a rivet 102 provided
with a head 103 and a chamfered shank 104 having an undersize portion through the
disk and an oversize portion which prevents the rivet from coming out. The female
element 140 is then completed by a magnetic core 141 and a clenching cap 142, of a
traditional type. However, it would also be possible to form a female element from
the embodiments of Figures 2-4.
[0020] During assembly, after placing the plate 1 against the flap whereto the button is
to be attached and after centering the plate, the rivet is inserted into the disk,
thereafter the rivet and disk are passed through the related flap, 16 or 17 (which
may be previously holed at the more or less precise location), then rivetting is performed
by upsetting its end 32. Thereupon, the plate 1 is pressed against its respective
flap and deformed to widen and adapt to the form and consistency of the flap fabric
or hide. During this operation, the upset, widened head 22 of the rivet is positioned
at the groove 5, thereby the rivet as a whole will barely protrude beyond the thickness
of the plate 1 or may even be flush therewith.
[0021] Assembling is even simpler in the instance where the male and female elements are
embodied as shown in Figures 4-8. In this instance, in fact, it is only required that
the rivet-disk combination be passed through the related attachment flap, thus saving
one operation in the attachment step. This advantage is much more significant in the
instance of the female element, where problems could be encountered due to the magnetic
interaction of the rivet and magnetic core at the time of inserting the rivet.
[0022] As may be appreciated from the above description, the invention fully achieves its
objects. In fact, a magnetic button has been provided which, by virtue of the elasticity
and compressibility of the plate has very little bulk, especially if compared to the
magnetic buttons which include tabs attached to either the male or female element
and passed through the attachment flap to be folded over during assembly. The elasticity
and compliance of the plate of this invention allow the latter to flatten itself against
the flap and fit so as to accommodate unavoidable variations in thickness and consistency
of the application material. Furthermore, as already explained, the provision of the
flat zone 12 at the edges ensures perfect spreading of the plate and adaptation to
the fabric without digging into the fabric in any circumstances, even if the plate
is not positioned exactly parallel to the flap to which it is to be attached.
[0023] The fact, moreover, that the plate has a conical lead-in or invitation zone 10 ensures
perfect centering of the rivet and plate, thus enabling the use of automatic machinery
for assembling.
[0024] Finally, the presence of the groove 5 in the face not adjacent to the flap forming
a seat for the rivet upsetting zone enables the overall thickness of the button to
be decreased.
[0025] Further, the button so constructed is aesthetically pleasing, as well as being inexpensive
by virtue of its extreme simplicity.
[0026] The materials used, as well as the dimensions, may be any ones contingent on requirements.
1. A magnetic button for articles of clothing, leather goods, and the like, comprising
magnetically cooperating male and female elements (14,15) each having a rivet element
for attachment to a respective flap (16,17) of an article and at least one holed plate
(1-5,7,8,10,12) wherethrough said rivet element (20-22,102-107,111-115,122-124,131-134)
is passed and being clamped between one face of the respective flap (16,17) and an
upsettable end (22) of said rivet (20-22,102-107,111-115,122-124,131-134), characterized
in that said plate (1-5,7,8,10;12) has a substantially crowned shape with peripheral radial cutouts (2) defining
peripheral tabs (3,12) on said plate (1-5,7,8,10,12) so as to enable an elastic deformation
thereof.
2. A button according to Claim 1, characterized in that said plate (1-5,7,8,10,12)
is formed from hardened steel.
3. A button according to either Claim 1 or 2, characterized in that said plate (1-5,7,8,10,12)
has an annular groove (5) concentrical with the hole (7) for the passage of said rivet
element (20-22,102-107,111-115,122-124,131-134) and facing toward the upsettable end
(22) of said rivet element so as to define a seat for said end after upsetting the
same.
4. A button according to one or more of the preceding claims, characterized in that
an inner portion (4) of said plate (1-5,7,8,10,12) adjacent and concentrical with
the passage hole (7) for the rivet element (20-22,102-107,111-115,122-124,131-134)
defines a conical lead-in and centering mouth (4) for said rivet element (20-22,102-107,111-115,122-124,131-134).
5. A button according to one or more of the preceding claims, characterized in that
said peripheral tabs (3) define, at the peripheral portion (4) of said plate (1-5,7,8,10,12),
a flat zone (12) extending substantially parallel to said respective flap (16,17).
6. A magnetic button, particularly for clothing and leather articles, comprising male
and female elements (14,15) cooperating with each other magnetically and each having
a rivet element (20-22,102-107,111-115,122-124,131-134) for attachment to a respective
flap (16,17) of an article and a drilled disk (101,110,121,130,135,136) wherethrough
the shank (21,104,113,123) of said rivet element (20-22,102-107,111-115,122-124,131-134)
is passed and being arranged between the head (103,112,122) of said rivet and one
side of the respective flap (16,17) of one side, characterized in that said rivet
element (20-22,102-107,111-115,122-124,131-134) and said disk (101,110,121,130,135,136)
are made fast with each other.
7. A magnetic button according to Claim 6, characterized in that said shank (104)
of the rivet element (102-107) has a narrower shank portion (106) at said disk (101)
and at least one expanded portion (107) at the free end of said shank (104), said
expanded portion (107) having a greater diameter than the hole in said disk (101).
8. A magnetic button according to Claim 6, characterized in that said shank (113)
of said rivet element (111-115) has a knurled zone (115) proximate to said head (112)
of the rivet element (111-115) for forcibly engaging said rivet (111-115) with the
hole in said disk (110).
9. A magnetic button according to one or more of the preceding claims, characterized
in that said rivet element and said disk are fabricated as a unitary construction
piece (120-124).
10. A magnetic button according to one or more of the preceding claims, characterized
in that said disk (130) has a chamfered portion (135) clamped on the shank (133) of
said rivet element (131-134).