BACKGROUND OF THE INVENTION
(1) Field of the Invention
[0001] The present invention relates to a zinc-plated steel strip with a zinc-based coating
layer containing an inorganic dispersoid. More particularly, the present invention
relates to a zinc-plated steel strip having at. least one zinc-based coating layer
containing fine inorganic dispersoid particles and formed on at least one surface
of the steel strip, which zinc-plated steel strip exhibits excellent resistance to
corrosion, enhanced workability, and superior weldability and is useful for producing
cars, building and construction materials, and home electric appliances.
(2) Description of the Related Art
[0002] Generally, surface-treated steel strips are required to exhibit a high resistance
to corrosion not only before but also after being painted. That is, surface coated
steel strips have to exhibit a satisfactory paint adhesion and satisfactory resistances
to perforation corrosion and to red rust when the paint film layer is scratched.
[0003] Also, surface-treated steel strips must exhibit excellent workability and weldability.
[0004] In response to the above-mentioned requirements, various types of plated steel strips
having zinc-based coating layers are used, and there have been various attempts to
improve plated steel strips having zinc-based coating layers.
[0005] Japanese Unexamined Patent Publication (Kokai) No. 56-133,488 published on October
19, 1981, for Nippon Steel Corporation discloses a steel strip plated with two Zn-Fe
coating layers. Japanese Examined Patent Publication (Kokoku) No. 50-29821 discloses
a steel strip plated with a Zn-Ni coating layer. However, the above-mentioned conventional
plated steel strips are not always satisfactory for the above-mentioned strict requirements.
[0006] Japanese Examined Patent Publication (Kokoku) Nos. 56-49999 published on November
26, 1981, for Nippon Steel Corporation, 57-17960 published on April 14, 1982, for
Nippon Steel Corporation, and 46-37882 published on November 8, 1971 for Nippon Steel
Corporation and Japanese Unexamined Patent Publication (Kokai) Nos. 56-123,395 published
on September 28, 1981 for Sumitomo Metal Corporation, and 52-109,439 published on
September 13, 1977 for Suzuki Motor Corporation, disclose various types of steel strips
having at least one plating layer containing inorganic dispersoid and processes of
producing the plated steel strips. However, the resultant plated steel strips are
not always satisfactory in view of the strict requirements mentioned above.
[0007] Under the above-mentioned circumstances, it is strongly desired to provide a new
type of plated steel strip which exhibits excellent resistance to corrosion after
painting and high resistances to perforation corrosion and powdering after processing.
SUMMARY OF THE INVENTION
[0008] An object of the present invention is to provide a zinc-plated steel strip which
exhibits excellent resistance to corrosion even after the plated steel strip is painted
and the paint film layer is scratched.
[0009] Another object of the present invention is to provide a zinc-plated steel strip which
exhibits excellent workability and weldability.
[0010] The above-mentioned objects can be attained by the zinc-plated steel strip with a
zinc-based coating layer of the present invention, which comprises a substrate consisting
of a steel strip and at least one surface coating layer plated on at least one portion
of at least one surface of the steel strip substrate, the surface coating layer consisting
essentially of a matrix consisting of at least one member selected from the group
consisting of zinc and zinc alloys and fine dispersoid particles dispersed in the
matrix and consisting of at least one member selected from the group consisting of
oxides, carbides, nitrides, borides, phosphides, and sulfides of aluminum, iron, titanium,
molybdenum, copper, zinc, nickel, cobalt, lanthanum, cerium, and silicon.
[0011] The zinc-plated steel strip of the present invention may further comprises an intermediate
coating layer formed between the steel strip substrate and the surface coating layer
and consisting of at least one member selected from the group consisting of zinc and
zinc alloys.
[0012] In the surface coating layer, when the matrix consists of zinc, it is preferable
that the fine dispersoid particles consist of at least one member selected from the
group consisting of oxides, carbides, nitrides, borides, phosphides and surfides of
aluminum, iron titanium, molybdenum, copper, zinc, nickel, cobalt, lanthanum, and
cerium.
[0013] Also, in the surface coating layer, when the matrix consists of a zinc alloy, the
fine dispersoid particles consist of at least one member selected from the group consisitng
of oxides, carbides, nitrides, borides, phosphides and sulfides of aluminum, iron
titanium molybdenum, copper, zinc, nickel, cobalt, lanthanum, cerium, and silicon.
BRIEF DESCRIPTION OF THE DRAWING
[0014] Figure 1 is a graph showing the relationship between the content of the specific
inorganic dispersoid consisting of silicon dioxide (Si0
2) in the surface coating layer and the electric current value (KA) necessary for smoothly
welding the resultant plated steel strip.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0015] It was found that a zinc or zinc alloy-surface coating layer plated on a surface
of a steel strip and containing specific inorganic dispersoid particles is highly
effective for enhancing resistance of the steel strip to corrosion, especially perforation
corrosion after the plated steel strip is painted and processed. The reasons for the
special effect of the above-mentioned specific zinc or zinc alloy coating layer are
not completely clear. It is assumed, however, that the specific inorganic dispersoid
particles in the surface coating layer form a sort of barrier against the corrosion
so as to restrict undesirable corrosional oxidation-reduction reaction in the coating
layer. Also, it was found by the inventors of the present invention that the surface
coating layer containing the specific fine inorganic dispersoid particles is effective
for enhancing the weldability, especially spot weldability, of the plated steel strip.
[0016] Furthermore, it was found by the inventors of the present invention that an intermediate
coating layer consisting of zinc or zinc alloy and formed between the steel strip
substrate and the surface coating layer containing the specific inorganic dispersoid
particles is highly effective for enhancing the specific effects of the surface coating
layer, especially, for enhancing the resistance to perforation corrosion of the processed
portion and the workability, of the plated steel strip.
[0017] The term "workability of the plated steel strip" refers to a resistance of the plated
steel strip to powdering of the coating layer, that is, peeling of the coating layer
from the substrate when processed.
[0018] The reasons for the above-mentioned effects of the intermediate coating layer are
not clear. It is supposed, however, that the surface coating layer and the intermediate
coating layer have a synergistic effect on, the plated steel strip. Also, it is supposed
that the intermediate coating layer exhibits a special type of lubricating effect
between the substrate and the surface coating layer.
[0019] In the zinc-plated steel strip of the present invention, a substrate consisting of
a steel strip has at least one plated surface coating layer consisting essentially
of a matrix consisting of a plated zinc alloy and fine dispersoid particles dispersed
in the matrix and consisting of at least one member selected from oxides, carbides,
nitrides, borides, phosphides and sulfides of aluminum (Al), iron (Fe), titanium (Ti),
molybdenum (Mo), copper (Cu), zinc (Zn), nickel (Ni), cobalt (Co), lanthanum (La),
cerium (Ce), and silicon (Si) .
[0020] The steel strip usable as a substrate for the present invention is not limited to
specific types of steel strips. However, usually, the steel strip is preferably selected
from ordinary steel strips, Al-killed steel strips and high tensile steel strips.
[0021] As stated above, when the above-mentioned specific inorganic dispersoid particles
are contained in the zinc or zinc alloy matrix, the resultant surface coating layer
exhibits an excellent effect in enhancing the resistance to corrosion and workability
and weldability of the plated steel strip. These effects of the surface coating layer
of the present invention are excellent compared with those of other zinc or zinc alloy
coating layers which are free from the specific inorganic dispersoid or contain other
dispersoids.
[0022] In the zinc-plated steel strips of the present invention, it is preferable that the
surface coating layer be in an amount of from 1 to 400 g/m
2, and has a thickness of from 0.1 to 40 microns.
[0023] In the surface coating layer, the matrix consists of zinc or a zinc alloy. The zinc
alloy is preferably selected from alloys of from 20% to 99.7% by weight of zinc with
0.3% to 80% by weight of at least one additional metal member selected from the group
consisting of nickel, copper, cobalt, chromium, tellurium, lanthanium, cerium, iron,
and manganese.
[0024] In the zinc alloy, the above-mentioned specific additional metal in a content of
from 0.3% to 80% by weight is effective for enhancing the paint adhesion of the surface
coating layer to the steel strip substrate surface when the surface coating layer
is scratched and for improving the resistance of the surface coating layer to corrosion,
especially, to perforation corrosion within a strict corrosional environment.
[0025] In the surface coating layer, the amount of inorganic dispersoid is preferably 0.01%
or more, more preferably from 0.01% to 95%, still more preferably from 0.01% to 30
%, based on the entire weight of the surface coating layer.
[0026] When the amount of the inorganic dispersoid in the surface coating layer is less
than 0.01%, the resultant plated steel strip exhibits unsatisfactory weldability.
[0027] For example, Fig. 1 shows the relationship between the content of inorganic dispersoid
consisting of silicon dioxide (Si0
2) dispersed in a surface coating layer matrix consisting of zinc and the electric
current value necessary for appropriately spot-welding the resulting zinc plated steel
strip. The smaller the necessary welding current value, the higher the spot- weldability
of the plated steel strip.
[0028] The appropriate spot welding current value can be determined by measuring changes
in the size of nuggets formed in response to changes in the spot welding current applied.
[0029] Figure 1 clearly shows that when the content of sio
2 dispersoid is less than 0.01%, the weldability of the plated steel strip is unsatisfactory.
[0030] When the plated steel strip is required to exhibit extremely high resistance to corrosion,
in view of the sacrifice corrosion control effect of zinc or the zinc alloy, it is
preferable that the content of the inorganic dispersoid does not exceed 95% based
on the entire weight of the surface coating layer. Also, when the plated steel strip
is required to have excellent resistance to powdering after the plated steel strip
is strictly processed, it is preferable to limit the content of the inorganic dispersoid
to 30% or less based on the entire weight of the surface coating layer.
[0031] The fine inorganic dispersoid particles in the surface coating layer preferably have
an average size of 5 microns or less, preferably, from 0.01 to 1 micron. Fine inorganic
dispersoid particles having an average size of 5 microns or less are hiqhly effective
for enhancing the resistance of the resultant plated steel strip to powdering when
the strip is subjected to severe processing. The term "average size" refers to a size
of the particles in a largest distribution percentage.
[0032] The surface coating layer of the present invention may cover the entire surface of
the steel strip substrate. Otherwise, the surface of the steel strip substrate may
be partially covered by the surface coating layer, for example, in the form of a plurality
of stripes.
[0033] In the zinc-plated steel strip of the present invention, an intermediate coating
layer consisting of zinc or a zinc alloy may be formed between the steel strip substrate
and the surface coating layer.
[0034] The intermediate coating layer may be formed so as to partially cover or entirely
cover the surface of the steel strip substrate. The intermediate coating layer consists
of zinc or a zinc alloy. Preferably, the zinc alloy is selected from alloys of 20%
to 99% by weight of zinc and 1% to 80% by weight of at least one metal other than
zinc, preferably selected from the group consisting of nickel, cobalt, chromium, iron,
and molybdenum.
[0035] The intermediate coating layer is preferably in an amount of from 0.5 to 400 g/m
2 , more preferably, from 1 to 200 g/m
2, and preferably has a thickness of from 0.1 to 20 microns.
[0036] The surface coating layer in the zinc-plated steel strip of the present invention
may have a covering layer formed thereon by means of a silane-coupling treatment or
a chemical conversion treatment.
[0037] The term "silane-coupling treatment" refers to a treatment of the surface of the
surface coating layer with a silane-coupling agent, for example, vinylchlorosilane
or vinyltrimethoxysilane. The term "chemical conversion treatment" refers to a phosphate
treatment or a chromate treatment applied to the surface coating layer of the plated
steel strip.
[0038] The silane-coupling treatment and chemical conversion treatment are effective for
enhancing the primary adhering property of the surface of the plated steel strip to
lacquer.
[0039] The surface coating layer can be produced on a surface of the steel strip substrate
by means of an electric plating or a vacuum evaporation plating procedure in the presence
of fine inorganic dispersoid particles. Preferably, the electric plating method is
applied to the production of the surface coating layer. For example, the electric
plating procedure is carried out in a plating bath containing sulfate or chloride
of zinc or zinc and at least one additional metal having a pH of 1 to 3 at a current
density of 1 to 200 A/dm
2 at a line speed of 1 to 250 m/min.
[0040] In the production of the surface coating layer, it is not completely clear how the
inorganic dispersoid particles are deposited in the plated metal matrix. It is assumed
that the dispersoid particles are deposited due to the attraction caused by static
electricity or the mechanical force applied thereto.
[0041] The intermediate coating layer can be produced by means of electric plating, vacuum
evaporation plating, or hot galvanizing. -The zinc-plated steel strip of the present
invention may have only one surface coating layer formed on only one surface of the
substrate, two surface coating layers formed on both the surfaces of the substrate,
or a combination of a surface coating layer and an intermediate coating layer formed
on only one surface of the substrates or on each surface of the substrate.
[0042] When one surface of the substrate has a surface coating layer or a combination of
an intermediate coating layer and a surface coating layer, the other surface of the
substrate may be plated with a coating layer other than the surface coating layer
and the intermediate coating layer of the present invention or with the same coating
layer as the intermediate coating layer of the present invention.
[0043] The present invention will be further explained by way of specific examples, which,
however, are representative and do not restrict the scope of the present invention
in any way.
[0044] In the examples, the resistance of a specimen to corrosion was determined as follows.
[0045] A specimen was subjected to a dipping type chemical conversion treatment with zinc
phosphate. The treatment specimen was coated with a cathodic ED coating layer having
a thickness of 20 microns.
[0046] The painted specimen was subjected to a cyclic corrosion test (CCT) in which a salt
spray test was combined with a drying-wetting-cooling test.
[0047] The specimen was tested for perforation corrosion of the processed portion of the
steel strip was of a lapped panel. This test was carried out over 4 weeks, and the
maximum depth of pits formed in the specimen was measured. The workability of the
specimen was evaluated by a deep drawing test.
[0048] The resistance of the deep drawn specimen to powdering was determined by a tape test.
[0049] The weldability of the specimen was determined as follows. Two zinc-plated specimens
were laid back to back with the plated surfaces outside. These were then spot-welded.
The size of the nuggets formed in the welded portion was measured to determine the
appropriate welding current for the specimens.
[0050] The surface rusting test was carried out by a cross-cut method.
[0051] The paint adhesion of the scratched portion of the specimen was determined by a cross-cut
method in which the cross-cut specimen was subjected to the CCT for 4 weeks and the
maximum width of blisters formed in the specimen was measured. The results of the
above-mentioned tests were evaluated as follows:
Perforation corrosion resistance


Examples 1 to 63
[0052] In each of Examples 1 to 63, a surface of a substrate consisting of an ordinary steel
strip was plated with a surface coating layer as shown in detail in Table 1 (1), (2),
and (3). The properties of the resultant plated steel strips are also shown in Table
1 (1), (2) , and (3) .
[0053] In view of Examples 36 to 42 and 44 to 50, it is preferable that the content of the
inorganic dispersoid particles in the surface coating layer be 0.01% or more, based
on the entire weight of the surface coating layer, in order to enhance the weldability
of the plated steel strip.
[0054] In view of Examples 35 to 39 and 43 to 47, it is preferable for the purpose of enhancing
the powdering resistance of the plated steel strip to control the content of the inorganic
dispersoid particle to a level not exceeding 30% based on the entire weight of the
surface coating layer.
[0055] In view of Examples 35 to 41 and 43 to 49, it is preferable for the purpose of improving
the perforation corrosion resistance of the processed portion of the plated steel
strip to control the content of the inorganic dispersoid particles to a level not
exceeding
95% based on the entire weight of the surface coating layer.
[0056] In view of Examples 51 to 54, it is preferable for the purpose of enhancing the powdering
resistance to limit the average size of the inorganic dispersoid particles to a level
not exceeding 5 microns.
[0057] In view of Examples 1 to 3 and 4 to 15, where the matrix consists of zinc alone,
the preferable inorganic dispersoid particles should consist of aluminum, iron, or
titanium.
[0058] In view of examples 55 to 63, it is preferable for the purpose of enhancing the adhering
property of scratched portion of the plated steel strip to control the content of
the inorganic dispersoid particles to the level of 0.3% or more based on the entire
weight of the surface coating layer. Also, it is preferable for the purpose of enhancing
the pitting corrosion resistance and rust resistance to limit the content of the inorganic
dispersoid particles to a level not exceeding 80% based on the entire weight of the
surface coating layer.
Examples 64 to 251 and Comparative Example 1 to 9
[0059] In each of Examples 64 to 251, except for Examples 203, 205, and 207 to 227, a surface
of a substrate consisting of an ordinary steel strip was plated with an intermediate
coating layer having the composition and thickness as shown in Table 2 (1) to (9)
and then with - a surface coating layer having the composition and thickness shown
in Table 2.
[0060] In each of Examples 203, 205, and 207 to 227, the same substrate as that mentioned
above was directly plated with a surface coating layer having the composition and
thickness as indicated in Table 2.
[0061] In Comparative Examples 1 to 6, the same substrate as that mentioned above was plated
with an intermediate coating layer and then with a surface coating layer each having
the composition and thickness in Table 2 (7).
[0062] In Comparative Examples 7 to 9, the same substrate as that mentioned above was plated
directly with the surface coating layer as shown in Table 2 (9).
[0063] In Example 203, a surface of the substrate was covered partially with the intermediate
coating layer at a covering rate of 50%.
[0064] In each of Examples 205 and 206, the surface of the surface coating layer was treated
with a silane-coupling agent.
[0065] In Comparative Example 1, wherein the intermediate coating layer contains Si0
2 particles whereas the surface coating layer is free from the inorganic dispersoid
particles, the resultant plated steel strip exhibited a very poor perforation corrosion
resistance, whereas the paint adhesion of the scratched portion to lacquer was excellent.
[0066] In Comparative Example 2, dispersoid particles consisting of Cr
20
3 resulted in a poor weldability of the resultant plated steel strip.
[0067] In Comparative Examples 3 and 4, a surface coating layer matrix consisting of nickel
or manganese resulted in a poor perforation corrosion resistance of the resultant
plated steel strip.
[0068] In each of Comparative Examples 5 and 6, the surface coating layer contained no inorganic
dispersoid. This feature resulted in poor weldability of the resultant plated steel
strip.
[0069] In each of Comparative Examples 7 and 9 the dispersoid consisting of ZrO
2 or Cr
20
3 resulted in poor powdering resistance and weldability of the resultant plated steel
strip.
[0070] In Comparative Example 8, the dispersoid consisting of WC resulted in a poor paint
adhesion and in poor weldability of the resultant plated steel strip.
[0071] In view of Examples 207 to 216, the preferable dispersoids for the zinc-nickel alloy
matrix in the surface coating layer are oxides of aluminum, iron, titanium, and silicon.
[0072] In view of Examples 217 and 223, the preferable metals to be alloyed with zinc in
the surface coating layer are nickel, cobalt, chromium, iron, and manganese.
[0073] In View of Examples 64 to 75, 88 to 99, 112 to 123, and 151 to 160, the resultant
plated steel strips having an intermediate coating layer consisting of zinc or a zinc
alloy and a surface coating layer containing dispersoid particles consisting of Si0
2 and having an average size of 5 microns or less exhibited excellent corrosion resistance,
workability, and weldability and, therefore, are most preferable products of the present
invention.
[0074] In view of Examples 173 to 180, when the content of the dispersoid particles is 0.01%
or more, the resultant plated steel strips exhibited an excellent weldability. When
the content is 30% or less, the resultant products exhibited excellent workability.
Also, when the content of the dispersoid is 95% or less, the resultant products exhibited
excellent perforation corrosion resistance.
[0075] In view of Examples 181 to 187, the preferable thickness of the surface coating layer
is in the range of from 0.1 to 40 microns. Also, in view of Examples 228 to 232, it
is preferable that the thickness of the intermediate coating layer is in the range
of from 0.1 to 20 microns.
[0076] Examples 190 to 193 suggested that when the average size of the dispersoid particles
is 5 microns or less, the resultant plated steel strip exhibited an enhanced powdering
resistance.
[0077] In view of Examples 194 to 202, it is known that in the surface coating layer matrix
consisting of a zinc alloy, when the content of the additional metal to be alloyed
with zinc is 0.3% by weight or more, the resultant plated steel strip exhibited an
enhanced paint adhesion of a scratched portion. When the content of the additional
metal is 80% by weight or less, the processed portion of the plated steel strip exhibited
an excellent perforation corrosion resistance.
[0078] Examples 203 and 204 showed that the plated steel strips having surface and intermediate
coating layers or a surface coating layer in the form of a plurality of stripes are
satisfactory.
1. A zinc-plated steel strip with a zinc-based- coating layer, comprising:
a substrate consisting of a steel strip; and
at least one surface coating layer plated on at least a portion of at least one surface
of the steel strip substrate,
the surface coating layer consisting essentially of a matrix consisting of at least
one member selected from the group consisting of zinc and zinc alloys and fine dispersoid
particles dispersed in the matrix and consisting of at least one member selected from
the group consisting of oxides, carbides, nitrides, borides, phosphides and sulfides
of aluminum, iron, titanium, molybdenum, copper, zinc, nickel, cobalt, lanthanum,
cerium, and silicon.
2. The zinc-plated steel strip as claimed in claim 1, wherein, in the surface coating
layer, the matrix consists of zinc and the fine dispersoid particles consist of at
least one member selected from the group consisting of oxides, carbides, nitrides,
borides, phosphides and sulfides of aluminum, iron, titanium, molybdenum, copper,
zinc, nickel, cobalt, lanthanum, and cerium.
3. The zinc-plated steel strip as claimed in claim 1, wherein, in the surface coating
layer, the matrix consists of at least one zinc alloy and the fine dispersoid particles
consist of at least one member selected from the group consisting of oxides, carbides,
nitrides, borides, phosphides and sulfides of aluminum, iron titanium, molybdenum,
copper, zinc, nickel, cobalt, lanthanum, cerium, and silicon.
4. The zinc-plated steel strip as claimed in claim 1, 2, or 3, wherein the zinc alloy
is selected from alloys of zinc with at-least one additional metal member selected
from the group consisting of nickel, copper, cobalt, chromium, tellurium, lanthanum,
cerium, iron, and manganese.
5. The zinc-plated steel strip as claimed in claim 1, which further comprises an intermediate
coating layer formed between the steel strip substrate and the surface coating layer
and consisting of at least one member selected from the group consisting of zinc and
zinc alloys.
6. The zinc-plated steel strip as claimed in claim 5, wherein the surface coating
layer covers partially the surface of the steel strip substrate.
7. The zinc-plated steel strip as claimed in claim 5, wherein the intermediate coating
layer partially covers the surface of the steel strip substrate.
8. The zinc-plated steel strip as claimed in claim 1, wherein the fine dispersoid
particles are in an amount of at least 0.01% based on the entire weight of the surface
coating layer.
9. The zinc-plated steel strip as claimed in claim 1, wherein the fine dispersoid
particles are in an amount of from 0.01% to 95% based on the entire weight of the
surface coating layer.
10. The zinc-plated steel strip as claimed in claim 9, wherein the fine dispersoid
particles are in an amount of from 0.01% to 30% based on the entire weight of the
surface costing layer.
11. The zinc-plated steel strip as claimed in claim 1 or 5, which further comprises
a covering layer formed on the surface coating layer by means of a silane-coupling
treatment or a chemical conversion treatment.
12. The zinc-plated steel strip as claimed in claim 10, wherein the fine dispersoid
particles consisting of at least one member selected from oxides, carbides, nitrides,
borides, phosphides, and sulfides of aluminum, iron, titanium, and silicon are dispersed
in an amount of 0.01% to 30% based on the entire weight of the surface coating layer
in a matrix consisting of a zinc alloy of 99.7% by weight or less of zinc with 0.3% by weight or more of at least one additional member selected from the group consisting
of nickel, cobalt, chromium, iron, and manganese.
13. The zinc-plated steel strip as claimed in claim 12, wherein the amount of the
additional metal member selected from nickel, cobalt, chromium, iron, and manganese
is in the range of from 0.3% to 80% by weight.
14. The zinc-plated steel strip as claimed in claim 10, wherein the fine dispersoid
particles consist of at least one member selected from the group consisting of oxides,
carbides, nitrides, borides, phosphides, and sulfides and has an average size of 5
microns or less.
15. The zinc-plated steel strip as claimed in claim 1, wherein the surface coating
layer consist essentially of 0.01% to 30% by weight of the fine dispersoid particles
consisting of at least one member selected from the group consisting of oxides, carbides,
nitrides, borides, phosphides and sulfides of aluminum, iron titanium and silicon
and having an average size of 5 microns or less and the balance of the matrix consisting
of a zinc alloy consisting of 0.5% to 80% by weight of at least one member selected
from the group consisting of nickel, cobalt, chromium, iron and manganese at the balance
of zinc.
16. The zinc-plated steel strip as claimed in claim 16, wherein the surface coating
layer is formed on an intermediate coating layer consisting of at least one member
selectd from the group consisting of zinc and zinc alloys.
17. The zinc-plated steel strip as claimed in claim 5, wherein the surface coating
layer has a thickness of from 0.1 to 40 microns and comprises 70% to 99.99% by weight
of a matrix consisting of a zinc alloy of 20% to 99.7% by weight of zinc with 0.3%
to 80% by weight of at least one additional metal member selected form nickel, cobalt,
chromium, iron, and manganese, and 0.01% to 30% by weight of fine dispersoid particles consisting of silicon oxide and having
an average size of 20 millimicrons or less; and the intermediate coating layer has
a thickness of from 0.1 to 20 microns and comprises zinc or zinc alloy.