[0001] The present invention relates to a process for flat printing in several colours or
in four superimposed colours by a serigraphic system on figurative supports flocked
in relief and simulating a chamois or the like leather effect.
[0002] It is known that one of various methods of embellishing various objects such as clothes,
shoes, handbags, brushes, garments, etc. consists in a flocking process by means of
any one colour such as red or yellow or green, etc. All these objects of such uniform
colours certainly do not afford a precious or rewarding aspect to the observer, but
it is known that by blending several colours the aesthetic aspect of the object can
be enhanced to rightly define the elegance, style, agreeable finish of the viewed
object.
[0003] The attempts of colouring on figurative supports flocked in relief, that hitherto
have been undertaken, certainly have not produced the desired results; rather, the
results have been decidedly modest because of the numerous defects encountered in
printing the colours, which defects can be identified as the imperfect adhesion of
the colours to the flocked base, the easy solubilization of the flocked support because
of the various solvents used in the coloured inks, the expensive and repeated manual
operations involved in adhesively adhering the flock of various colours for forming
the figure, and still further defects known to one skilled in the art.
[0004] Therefore, the present invention aims at providing a process for serigraphic printing
on a support flocked in relief, by flat printing in several colours or in four colours,
with aesthetic characteristics that are drastically improved over what has hitherto
been obtained, in addition to considerable saving of production costs.
[0005] In particular, the invention proposes the application of this serigraphic printing
process to figurative supports flocked in relief and located on paper, cardboard,
metallized paper, plasticized paper, fabrics and any other type of material provided
that it can be made in sheets. Further, the present process imparts the figures a
simulation of chamois leather, thus affording an excellent aspect.
[0006] The above and other objects and advantages of the process, which will become apparent
from the following description, are achieved according to the invention by a process
of serigraphic printing on a support flocked in relief, characterized in that after
the application of the flock, flat printing is effected in several colours or in four
superimposed colours.
[0007] The invention will now be described in detail with reference to the accompanying
drawing showing a block diagram useful for better understand ing the flat printing
process for printing in several colours of four superimposed colours according to
the invention.
[0008] Various techniques are known for coating figures printed on paper showing persons
or objects obtained by coating them with cut-out and stuck-on fabric, or using lightened
and stuck-on cotton or any other type of material adapted for the purpose. An excellent
solution to this problem is provided by the process according to the present invention
which ensures coating of the figures by printing on a support flocked in relief and
covering the figures by several colours by a flat printing or four- colour serigraphic
method.
[0009] It is to be kept in mind that by the flocking treatment the figure acquires a known
superficial finish known as the "velvet effect" which while enriching it slightly
also serves as a support adapted to receive the printing colours.
[0010] The process according to the present invention consists in the prep aration of frames
with 29-30 mesh threads for depositing thereon the acryl-vinyl based adhesive ink
according to the printing size of the serigraphic printing machine, the operation
8 in the enclosed diagram.
[0011] The next phase, indicated by 10, consists in spreading on the frame the acryl-vinyl
based adhesive ink by depositing it in well defined areas of the figures shown on
the paper sheet or any other product in sheet form (for example, metallized paper,
silicone coated paper, rayon or nylon fibre fabrics, plasticized paper, PVC sheets,
fabrics, coated paper, etc). This operation can be carried out manually or on serigraphic
printing machines of the semiautomatic or automatic type.
[0012] The next phase consists in the flocking operation, which is the oper ation 12 in
the enclosed diacram, and in which the flock powder falls on the figures prepared
in the previous operation, using a flock of white colour and a length that may vary
from some tenths of a millimetre to some millimetres. In this phase, the flock fibres
which are electrostatically charged by known machines, are oriented towards the figures
on which the acryl-vinyl based adhesive ink has been deposited previously.
[0013] After the flocking operation, the paper thus prepared proceeds towards a very rapid
polymerization phase for polymerizing the adhesive by pass-ng through a furnace at
a temperature oscillating between 60° and 70°C, which is the operation 14. This operation
is indispensable for avoiding deformations of the paper sheet, thus ensuring perfect
squaring of the register in the printing operation.
[0014] By the following operation 16 the flock in excess is brushed and sucked off for further
use.
[0015] Then follows operation 18 of the enclosed diagram, in which the fig ure flocked in
the preceding operations is flat printed in several colours or in four superimposed
colours, using for this printing water ink to avoid the serious disadvantages described
previously, but impartinc to the figurations clearness and a high definition.
[0016] Previous experiments with the use of normal printing inks have always produced rather
disappointing results.
[0017] The last operation, indicated by 20, of the process according to the present invention
consists in drying ard stocking or storing the printed material.
[0018] Finally, it is evident that the essential principles of the inven- zion can be carried
out by totally flocking paper sheets, printing them by the previously described techniques
and then using them for decorations or coatings or various other applications.
[0019] A preferred embadiment of the process for carrying out the invention has been descried,
but obviously this embodment may be changed and varied within the scope of the appended
claims.
1. A process for printing various figurations on supports flocked in relief, characterized
ir that after the application of flock of white colour to the figures the latter are
printed by a serigraphic flat printing system in several colours or in four superimposed
colours.
2. A process for printing various figurations on supports flocked in relief, according
to claim 1, characterized in that before the flocking operation (12) a thin layer
of acryl-vinyl based ink adhesive (10) is applied to the support receiving the flock.
3. A process for printing various figurations on flocked supports according to claims
1 and 2, characterized in that polymerization (14) of the acryl-vinyl based ink adhesive
is effected by conducting the flocked figurations through a furnace a: a temperature
of 60-70°C
4. A process according to claims 1 to 3, characterized in that after the polymerizing
operation the figurations are subjected to a brushing operation (16).
5. A process according to claims 1 to 4, characterized in that the figurations on
flocked supports are printed by a serigraphic flat printing system (18) in several
colours or in four superimposed colours by means of water colours.
6. A process according to claims 1 to 5, characterized in that the last operation
(20) to be carried out is drying and stocking the printed figures.
7. Figurations obtained by a process according to one of claims 1 to 6.