BACKGROUND OF THE INVENTION
[0001] This invention relates to an ultrasonic probe with the use of a polymeric piezoelectric
member as vibrator.
[0002] In the prior art, as the linear array type ultrasonic probe to be used for, for example,
a linear electron scanning. system, an array type having a ceramic piezoelectric member
such as lead titanate, lead titanate- zirconate, etc. cut into rectangular strips
has been used (for example, J.F. Havlice and J.C. Tazer, "Medical Ultrasonic Imaging:
An Overview of Principles and Instrumentation", Proc. IEEE Vol. 67, p. 620 (1979)
and A. Fukumoto, "The Application of Piezoelectric Ceramics in Diagnostic Ultrasound
Transducers", Ferroelectrics, Vol. 40, p. 217 (1982)). However, such a ceramic piezoelectric
member has rigid and brittle properties, is prone to generation of defects or fractures
during dividing by cutting, and yet difficulties are encountered in precise formation
of a number of electrodes shaped in rectangular strips, whereby problems are involved
also from aspect of cost.
[0003] In contrast, fluorine containing polymers such as polyvinylidene fluoride (hereinafter
abbreviated as PVF
2), polyvinylidene fluoride-trifluoroethylene copolymer (hereinafter abbreviated as
PVF
2·TrFE) and other polar synthetic polymers are known to exhibit piezoelectric property
and pyroelectric property by subjecting to the polarizing treatment under high temperature
and high electrical field (for example, Y. Higashihata, J. Sako and T. Yagi, "Piezoelectricity
of PVF
2·TrFE", Ferroelectrics, Vol. 32, pp. 85 - 92, (1981)). Also, development of the ultrasonic
probe utilizing the thickness vibration of the aforesaid polymeric piezoelectric member
has been actively done in recent years. Such a polymeric piezoelectric member has
an inherent acoustic impedance which is approximate to that of water or living body
and also small in modulus, and therefore, when a polymeric piezoelectric member is
applied for a linear array type ultrasonic probe, as different from the example of
a ceramic piezoelectric member, it is said that the polymeric piezoelectric member
itself is not necessarily required to be cut and separated into rectangular strips
and is required to be separated only an electrode.
[0004] However, the dielectric constant of a polymeric piezoelectric member is markedly
smaller as compared with a ceramic piezoelectric member, namely in the order of generally
about 10, and also due to small area of the driving element of the linear array type
ultrasonic probe, electrical impedance becomes markedly higher, whereby electrical
matching with a 50 Ω system power source (sending and receiving circuits) is ordinarily
poor to result in marked loss and lowering of the ultrasonic wave.
[0005] For such reasons as mentioned above, usefulness of a so-called laminated piezoelectric
ultrasonic probe, in which a plurality of polymeric piezoelectric members are laminated
appropriately so that the polarized axis directions may be opposed to each other,
has been investigated (for example, Japanese Provisional Patent Publications No. 151893/1980
and No. 47199/1981). Such a laminated polymeric piezoelectric member is laminated
by adhering two sheets of polymeric piezoelectric members having, for example, a film
thickness t under the state with an electrode interposed therebetween so that the
polarized axis directions may be opposed to each other. On one surface of such a laminated
polymeric piezoelectric member is provided an acoustic reflective plate (X/4 plate),
connecting the piezoelectric member to the electrode of the same direction as the
polarized axis direction and applying voltage pulses, etc. thereon, excitation of
ultrasonic wave conforming to the basic mode of:

becomes possible. That is, as compared with the case of constituting the polymeric
piezoelectric member of one sheet with a film thicknes of 2t, the electrical capacity
of the polymeric piezoelectric member becomes 4-fold to result in electrical impedance
of 1/4.
[0006] However, in an ultrasonic probe with such a structure, during lamination of the polymeric
piezoelectric members, electrodes shaped in rectangular strips can be accurately made
in conformity to each other with difficulty, and deviation in position is liable to
occur between the upper and lower electrodes. With occurence of such a deviation in
position, not only the electrical impedance of the polymeric piezoelectric member
previously designed cannnot exhibit initial characteristics, but also the output ultrasonic
wave becomes ununiform due to ununiformization of the thickness vibration mode, etc.
simultaneously with generation of acoustic, electrical coupling or cross-talk, whereby
sensitivity may be lowered or the band region narrowed, even resulting in generation
of short circuit between the driving elements. This problem becomes more marked as
the number of the polymeric piezoelectric members is increased.
[0007] On the other hand, the electrodes shaped in rectangular strips are generally of a
miniature constitution, and can be formed by vapor deposition or patterning of a metal
film according to the vapor deposition method, the sputtering method, etc. However,
if the film thickness of the metal film constituting the electrodes is thin, electrical
resistance becomes high to cause application loss of the voltage pulses for driving.
Also, during lamination of the polymeric piezoelectric members, when lamination is
effected by folding one continuous polymeric piezoelectric material, there is the
fear of occurrence of such an inconvenience that electrodes shaped in rectangular
strips may be broken.
[0008] Also, since the aforesaid electrodes shaped in rectangular strips form an inherent
electrode pattern on a polymeric piezoelectric member, it is very cumbersome to take
out the lead wires from the electrodes. For example, in taking out lead wires from
the electrodes shaped in rectangular strips which have been obtained by working the
electrode imparted on the whole surface by vacuum vapor deposition on a polymeric
piezoelectric member by etching into rectangular strips, it is impossible to take
out lead wires by direct soldering of lead wires because of softening of the polymeric
piezoelectric member (in the case of PVF 2, a softening point of about 170 °C) or
depolarization. For this reason, for example, there is employed the method wherein
the lead wires are taken out while securing the lead wires with the use of a so-called
electroconductive adhesive or an electroconductive paint in which electroconductive
powder such as silver powder is mixed into an adhesive. However, in such a method,
there are involved the problems such that short circuit of electrodes shaped in rectangular
strips through the electroconductive adhesive or the electroconductive paint or peel-off
of the lead wire secured portion will readily occur, and also that changes with lapse
of time such as lowering in securing force and elevation in resistance value are accompanied.
[0009] Since the dielectric constant of the polymeric piezoelectric member is generally
small in the order of 10 to some hundreds and is about several hundredth to several
tenth as compared with a ceramic piezoelectric member with several thousands or so,
in case of array type ultrasonic probe having a small driving surface per one element,
electrical impedance becomes markedly higher. Thus, there are problems that electrical
matching with an usual 50 n driving circuit or a receiving circuit is. difficult whereby
the charateristics of the ultrasonic probe will be deteriorated.
[0010] Further, since the polymeric piezoelectric member has a high electrical impedance
as mentioned above, when it is used by connecting a coaxial cable of a 50 Ω or 75
Ω system, a length of a coating layer on a core wire of a cable to be connected and
a length of a ground wire to be taken-out become a problem, and in certain circumstances,
it has a problem to cause a so-called cross-talk phenomenon where other elements are
to be driven.
SUMMARY OF THE INVENTION
[0011] An object of the present invention is to provide a polymeric piezoelectric ultrasonic
probe which is constituded by use of a polymeric piezoelectric member, comprising
electrodes for driving provided as opposed to the common electrode through said intermediary
polymeric piezoelectric member which are electrodes for driving formed on a polymeric
thin film with excellent reliability.
[0012] Another object of the present invention is to provide, in an ultrasonic probe by
use of a polymeric piezoelectric member, a polymeric piezoelectric ultrasonic probe
which has cancelled cumbersomeness of electrodes shaped in rectangular strips during,
for example, lamination of polymeric piezoelectric members as described above, is
further excellent in reliability with very little acoustic-electrical coupling or
cross-talk and also prevented from breaking or short circuit of the electrodes in
rectangular strips, etc.
[0013] Further object of the present invention is to provide a polymeric piezoelectric ultrasonic
probe in which take-out of lead wires from the common electrode is done very simply
without suffering from restriction in space and is consequently small in variance
of the characteristics.
[0014] A still further object of the present invention is to provide, in an ultrasonic probe
using a polymeric piezoelectric member, a polymeric piezoelectric ultrasonic probe
having excellent sensitivity, band region, etc. by selecting an inductor to be used,
usable range of an inductance value and a setting up method of an inductor in order
to adjust a high electrical impedance of the polymeric piezoelectric member with an
impedance of a driving circuit by use of the inductor as well as to prevent cross-talk
and the like.
[0015] A still further object of the present invention is to provide, in an ultrasonic probe
using a polymeric piezoelectric member, a polymeric piezoelectric ultrasonic probe
which has prevented a cross-talk phenomenon of which other elements are driven, by
regulating a length of a coating layer on a bared core wire of a coaxial cable to
be connected and a length of a ground wire to be taken-out.
[0016] A polymeric piezoelectric ultrasonic probe using a polymeric piezoelectric member
of the present invention comprises a polymeric piezoelectric member; a common electrode
formed on one surface of said polymeric piezoelectric member; and electrodes for driving
provided as opposed to said common electrode with said polymeric piezoelectric member
being interposed therebetween, said electrodes for driving being formed on a polymeric
thin film.
BRIEF DESCRIPTION OF THE DRAWINGS
[0017]
Figs. 1'through 8 are schematic illustrations showing examples of the polymeric piezoelectric
ultrasonic probe according to the present invention.
Fig. 9 is a schematic illustration showing a polymeric piezoelectric ultrasonic probe
having the constitution of the prior art used as Comparative Example.
Figs. 10 through 13 are schematic sectional views of the polymeric piezoelectric ultrasonic
probe and the portions of electrodes for driving for illustration of the summary of
the present invention.
Fig. 14 is a sectional view showing one example of the structure of the polymeric
piezoelectric ultrasonic probe of the present invention.
Fig. 15 and Fig. 16 are partial sectional views showing the structures of the lead
wire connecting regions.
Fig. 17 and Fig. 20 are longitudinal sectional views showing the arrangements of the
respective layers of the polymeric piezoelectric ultrasonic probe of the present invention.
Fig. 18 and Fig. 21 are illustrations showing the state in which the electroconductive
layers are formed.
Fig. 19 and Fig. 22 are longitudinal sectional views showing the structures after
the respective layers are adhered.
Fig. 23 is a schematic sectional view of the polymeric piezoelectric ultrasonic probe
according to the present invention.
Fig. 24 and Fig. 25 are sectional views of ultrasonic probes in which the common electrode
and electrodes for driving are deviated in position or different in shape.
Fig. 26 through Fig. 29 are sectional views showing one example of the structure of
the polymeric piezoelectric ultrasonic probe of the present invention.
Fig. 30 and Fig. 31 are sectional views representing the polymeric piezoelectric ultrasonic
probe according to the present invention.
Fig. 32 is a sectional view of the polymeric piezoelectric ultrasonic probe according
to an example of the present invention.
Fig. 33 is a perspective view showing the constitution of an array type ultrasonic
probe.
Fig. 34 and Fig. 35 are electrical equivalent circuits of a probe consisting of a
polymeric piezoelectric member.
Fig. 36 is a chart showing the changes in sensitivity and specific band region width
measured relative to the change in inductance value of the inductor connected in series
to a probe.
Fig. 37 through Fig. 39 are perspective views of an example of the present invention
in which drum type inductors are arranged so as to cross each other at right angles.
Fig. 40 is a perspective view of another example of the present invention in which
drum type inductors are arranged so as to cross each other at right angles for every
four elements.
Fig. 41 and Fig. 42 are charts showing equivalent circuits of the cable connecting
region of the prior art.
Fig. 43 is an illustration showing the tip end portion of the coaxial cable to be
used in the method of the present invention.
Fig. 44 is a perspective view showing the state in which the coaxial cable in Fig.
43 is connected to a connector socket.
Fig. 45 is a schematic illustration showing the shape of electrodes for driving having
the common electrode for formation of the thick film portion as shown in an Example.
Fig. 46 through Fig. 48 are schematic sectional views showing the processes for formation
of thick film portions in other Examples.
Fig. 49 is a plan view showing an Example of the present invention.
Fig. 50 and Fig. 51 are ultrasonic beam patterns of the ultrasonic probes trially
prepared.
Fig. 52 is a chart showing the relationship of the product of sensitivity-specific
band region versus change in the inductance value.
Fig. 53 and Fig. 54 are charts showing arrangement of the coils for examination of
mutual induction of coils.
Fig. 55 and Fig. 56 are characteristic charts showing the ultrasonic beam patterns
when the coils are arranged in parallel and when the coils are arranged so as to cross
each other at right angles, respectively.
Fig. 57 and Fig. 58 are charts showing the impedance characteristic and the pulse
echo characteristic of the ultrasonic probe for which the method of the present invention
is applied.
Fig. 59 and Fig. 60 are charts showing the impedance characteristic and the pulse
echo characteristic of the ultrasonic probe for which the method of the prior art
is applied.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0018] The polymeric piezoelectric member to be used in the present invention may include
fluorine containing polymers such as PVF
2,
PVF2·
TrFE or polyvinylidene fluoride·fluoroethylene copolymer, or polyvinylidene cyanide
or its copolymer, polyacrylonitrile type copolymer or so-called composite polymeric
piezoelectric materials in which a strongly dielectric ceramic such as powder of titanium
zirconate, lead zirconate, etc. is mixed, and so on. As the material for the polymeric
thin film on which electrodes for driving provided as opposed to the common electrode
through the polymeric piezoelectric member, there may be employed polymeric materials
capable of forming thin films such as polyester, polyethylene, poypropylene, polyimide,
aromatic polyamide, polyether, polyvinyl chloride, PVF
2, PVF
2 type copolymer, polystyrene, etc., and the material is not particularly limited.
These polymeric films can be made into thin films according to the known method such
as the casting method, the extrusion roll method, etc.
[0019] And, the polymeric piezoelectric ultrasonic probe of the present invention is constituted
by integrating acoustically the polymeric piezoelectric member having a common electrode
thereon and the polymeric thin film having electrodes for driving formed thereon with
the use of an adhesive, etc. As the common electrode, in certain cases, the electrode
used in preparation of the piezoelectric member may also be utilized. Alternatively,
similarly as the electrodes for driving, an electrode formed on a polymeric thin film
may be integrated with the piezoelectric member with the use of an adhesive, etc.
The acoustic impedances (Z).of the polymeric thin film and the adhesive should preferably
be relatively near to the acoustic impedance (
ZO) of the polymeric piezoelectric member, and it is preferably selected from within
the scope of 0.2 < Z/
Zo < 2. This is because the polymeric piezoelectric member and the polymeric thin film
together with the adhesive can exhibit an integral vibration. The polymeric thin film
on which electrodes for driving are formed may have a film thickness which is not
particularly limited. However, if it is too thick, the integral vibration with the
polymeric piezoelectric member can be effected with difficulty to result readily in
increase of loss. On the other hand, if it is too thin, the operation such as setting
up of the electrode and adhesion can be done with difficulty. Thus, its film thickness
may desirably in the range from some µm to some ten um. Further, the adhesive, etc.
for adhering the polymeric piezoelectric member having a common electrode provided
thereon with the polymeric thin film having electrodes for driving formed thereon
should desirably have an acoustic impedance, hardness and a thicknes of the adhesive
layer, etc. which should suitably be selected so that the polymeric piezoelectric
member and the polymeric thin film may be acoustically integrated.
[0020] The electrodes for driving formed on the polymeric thin film to be used in the present
invention are not particularly limited, and they can be formed by way of forming such
as vapor deposition or sputtering of, for example, gold, silver, nickel, aluminum,
etc. and then working such as etching to form a desired shape, or alternatively by
coating the polymeric thin film with a so-called electroconductive paint containing
electroconductive powder such as silver powder mixed in an epoxy resin, etc. according
to screen printing, etc.
[0021] The polymeric piezoelectric ultrasonic probe comprising the polymeric thin film having
electrodes for driving thus previously formed thereon secured on the polymeric piezoelectric
member not only cancels the cumbersomeness in registration of electrodes in shape
of rectangular strips during lamination as in the prior art, but also can reduce acoustic-electrical
coupling or cross-talk due to registration of electrodes with high precision. Also,
in some cases, by providing a λ/4 plate on the side opposite to the acoustic actuating
side, efficiency can be enhanced. Further, when the electrodes are on the acoustic
actuating side and electrical leak or generation of noise occurs, a common electrode
can be further provided on the entire surface at the outside of the polymeric thin
film and grounded for prevention of such troubles.
[0022] In the following, specific examples of the polymeric piezoelectric ultrasonic probe
are described by referring to schematic illustrations shown in Fig. 1 through Fig.
8. In respective Figures in Fig. 1 through Fig. 8, the upper part of the Figure is
the side on which the acoustic propagating member is positioned, which corresponds
to the acoustic actuating side.
[0023] Fig. 1 through Fig. 3 are schematic illustrations showing examples of a/2 driving
type polymeric piezoelectric ultrasonic probe. In the probe shown in Fig. 1, a common
electrode 2 is provided by vapor deposition, etc. on the acoustic actuating side of
a polymeric piezoelectric member 1, while on the acoustic non-actuating side on the
other side is provided through an intermediary adhesive. layer-5 a polymeric thin
film 4 having electrodes for driving 3 formed thereon. In the probe shown in Fig.
2, on the acoustic actuating side of a polymeric piezoelectric member 1 is provided
through an intermediary adhesive layer 5' a polymeric thin film 4' having a common
electrode 2 formed thereon, while on the acoustic non-actuating side on the other
side is provided through an intermediary adhesive layer 5 a polymeric thin film 4
having electrodes for driving 3 formed thereon. The probe shown in Fig. 3 is an example
in which the constituent members are provided in the order opposite to that in Fig.
2.
[0024] Fig. 4 through Fig. 8 are schematic illustrations showing examples of λ/4 driving
type polymeric piezoelectric ultrasonic probes. The probes shown in Fig. 4 and Fig.
5 have further λ/4 acoustic reflective plate 6 provided on the back of the polymeric
thin film 4 in addition to those of Fig. 1 and Fig. 2. Fig. 6 through Fig. 8 are schematic
illustrations showing examples of polymeric piezoelectric ultrasonic probes of laminated
type and λ/4 driving type in which the polarized directional axes of the polymeric
piezoelectric member 1 are arranged as opposed to each other. Fig. 6 shows a probe
comprising a polymeric thin film 4 having electrodes for driving 3, 3' of the same
shape formed on both surfaces is provided through adhesive layers 5 and 5' between
the polymeric piezoelectric member 1 having the common electrode 2 formed thereon
and the polymeric piezoelectric member 1' which is opposite to the aforesaid polymeric
piezoelectric member 1 in polarized directional axes to each other and is provided
on the acoustic non-actuating side with a λ/4 acoustic reflective plate 6. The probe
shown in Fig 7 has a common electrode 2' formed on a polymeric thin film 4' provided
through an adhesive layer 5' on the acoustic actuating side of the polymeric piezoelectric
member 1 in place of the common electrode 2 formed directly on the piezoelectric member
1 of the probe shown in Fig. 6. Further, the probe in Fig. 8 has a polymeric thin
film 4" having a common electrode 2" formed thereon which is provided through the
adhesive layer 5 on the acoustic non-actuating side of the polymeric piezoelectric
member 1' in addition to the probe shown in Fig. 7.
[0025] In any of the probes as described above, driving electrodes formed on a polymeric
thin film are used and this is the greatest specific feature of the present invention.
The common electrode provided on the polymeric piezoelectric member or the polymeric
thin film may be connected to a λ/4 acoustic reflective plate made of an electroconductive
substrate, if necessary. Further, a λ/4 reflective plate functioning also as the common
electrode may be used as in Fig. 6 and Fig. 7. Otherwise, a non-electroconductive
acoustic reflective plate comprising ceramics, glass, etc. may also be used, and a
common electrode may be provided on such a non-electroconductive acoustic reflective
plate.
[0026] In the polymeric piezoelectric ultrasonic probe of the present invention, lead wires
may preferably be connected according to the method as described below.
[0027] That is, in connecting lead wires to a polymeric piezoelectric ultrasonic probe using
electrodes for driving formed previously on a polymeric thin film as the electrodes
for driving provided as opposed to a common electrode through an intermediary polymeric
piezoelectric member, the lead wires are connected to the electroconductive portions
comprising a thick film portion etc. formed at the end portions of the electrodes
for driving. Fig. 10 is a schematic sectional view of an example according to the
lead wire connecting method for the polymeric piezoelectric ultrasonic probe according
to the present invention. In Fig. 10, polymeric piezoelectric members 1 and 1' are
provided as opposed in polarized axis directions of piezoelectric members to each
other as shown by arrows (t,or ↓) in the Fig., and a polymeric thin film 4 having
previously formed electrodes for driving 3 having a specific shape exists interposed
between the polymeric piezoelectric members 1 and 1'. On the back of the polymeric
piezoelectric member 1', there is provided a back reflective plate 6 (V4 plate). These
polymeric piezoelectric members 1 and 1', polymeric thin film 4 formed a driving electrode
3 thereon and λ/4 plate 6 are acoustically integrated with adhesive layers 5, respectively,
thereby constituting a polymeric piezoelectric ultrasonic probe. And, on the electrodes
for driving 3 provided on both surfaces of the polymeric thin film 4, thick film portions
3a as electroconductive portions are formed at the end portions of the electrodes
3, and connected to the lead wire portions 8 provided on a polymeric film 7 such as
polyimide film, etc. by solder 9. In this case, since the end portions of the electrodes
for driving 3 for connecting the lead wires are made thick, there is no fear of damaging
or breaking of a part of the electrodes for driving during the connection working
to lead wires 8 with solder, etc. Also, in soldering work where the portions of the
electrodes 3 and the lead wires 8 to be soldered are subjected temporarily to high
temperature heating, deformation of the electrodes for driving 3 can be inhibited
by utilizing a heat-resistant polymeric film such as polyimide film, etc. for the
polymeric thin film 4 and the polymeric film 7. Further, by elongating the electrodes
for driving 3 of the polymeric thin film 4, thermal conduction to the polymeric piezoelectric
members 1 and 1' accompanied with soldering work can be suppressed, whereby depolarization
of the polymeric piezoelectric members 1 and 1' can be avoided to prevent lowering
in characteristics.
[0028] In Fig. 10, electrodes for driving 3 are provided on both surfaces of the polymeric
thin film 4, and the electrodes for driving 3 on both surfaces can apply driving signals
through the lead wires 8 on the polymeric piezoelectric members 1 and 1' at the same
time. In this example, since the electrodes for driving 3 and lead wires 8 are connected
by solder, the electrodes for driving on both surfaces are under the situation connected
at the same time. For further improvement of reliability, the following method can
be used. That is, as shown in Fig. 11 through Fig. 13, at a desired place at the end
portion of the electrode for driving 3 (Fig. 11) or at a place - having no effect
on the acoustic actuation of the probe (Fig. 12), the polymeric thin film 4 is made
to have thru-hole 10, and both surfaces are made conductive by provision of an electroconductive
portion during formation of the electrodes for driving, or one end of the electrode
for driving 3 is made into a turned structure 11 (Fig. 13), whereby reliability can
be further improved. Examples of a probe using such a thru-hole are shown in Fig.
14 and Fig. 15.
[0029] Fig. 14 shows a longitudinal sectional view of a probe with a structure having thru-holes
10, 10' formed as the means for connecting electrically the electrodes for driving
on both surfaces to each other on a polymeric thin film having electrodes for driving
shaped in rectangular strips formed on both surfaces. In this Figure, electroconductive
substance layers 15 and 16 are formed on the inner walls of the thru-holes 10 and
10', and it is particularly advantageous in carrying out the process to constitute
these layers of the same material as the electrodes for driving 3 and 3' as hereinafter
described. The diameter of the thru-hole is not particularly limited, but it is generally
preferred to be set the diameter of the thru-hole at about 1/2 of the width of the
electrode for driving.
[0030] By such thru-holes 10 and 10', the lead wire connecting regions 3 and 3' are connected
electrically to 3a and 3a', respectively, and therefore it becomes possible to pass
current to the electrodes for driving on both surfaces at the same time only by connecting
lead wires to one of these, with the result that signals for driving can be applied
at the same time on the polymeric piezoelectric members 1 and 1'.
[0031] The lead wire to be connected to such electrodes for driving is not particularly
limited in kinds, and it may ..be used, for example; lead wires of the same shape
as the electrodes for driving as described above, namely the electroconductive region
in rectangular strips (lead portion) 8 and 8' formed on the polyimide films 7 and
7', respectively, as shown in Fig. 14, and connect such lead wire through an intermediary
anisotropic electroconductive adhesive connectors 9 and 9' which are buried electroconductive
fibers, etc. in a rubber sheet.
[0032] The above thru-holes 10, 10' may be formed at positions which are not particularly
limited, provided that they are in the region previously apart from the acoustic actuating
region of the electrodes for driving (the portion sandwitched in the longitudinal
direction between the common electrodes 2 and 6 which are electrically conductive
with each other in Fig. 14). And, the anisotropic electroconductive adhesive connector
may be positioned at any desired position relative to the thru-holes, and an example
is shown in Fig. 15.
[0033] Further, as the means for connecting electrically the electrodes for driving on both
surfaces to each other, other than the thru-holes as mentioned above, a layer 14 consisting
of the electroconductive material consituting the electrodes 3b, 3b' may be formed
to be turned around to the end surface 4a of the polymeric thin film 4 as shown in
Fig. 16.
[0034] In the present invention, further the lead take-out portion and the common electrode
which are formed on the polymeric thin film should be electrically connected to each
other through an electroconductive adhesive layer formed intermittently in the longitudinal
direction of the lead take-out portion.
[0035] Referring to Fig. 17 through Fig. 22, the structure of the lead wire connecting portion
of the above polymeric piezoelectric ultrasonic probe of the present invention is
described in detail.
[0036] Fig. 17 is a longitudinal sectional view showing the arrangement of the respective
constituent layers of a polymeric piezoelectric ultrasonic probe having one layer
of a polymeric piezoelectric member, Fig. 18 is an illustration showing the shape
of the driving electrodes and the common electrode lead take-out portion of the ultrasonic
probe in Fig. 17, and Fig. 19 is a longitudinal sectional view. of the structure after
the respective constituent layers are adhered.
[0037] As apparently seen also from Fig. 18, on the polymeric thin film 4 is formed a common
electrode take-out portion 17 in addition to the electrodes for driving shaped in
rectangular strips. The common electrode lead take-out portion 17 should advantageously
be formed of the same material as that for the electrodes for driving 3 as described
above also in carrying out the process. And, electroconductive adhesive layers 18
are formed intermittently along, for example, the longitudinal brim portion of the
common electrode lead take-out portion 17. As the electroconductive adhesive to be
employed, there may be included, for example, Sicolon B (trade name, produced by Atsugi
Chuken) or Dortite D-753 (trade name, produced by Fujikura Kasei). In the present
invention, it is preferred to form the electroconductive adhesive layer 18' intermittently
along the longitudinal direction of the common electrode lead take-out portion 17.
This is done for the purpose of permitting the superfluous adhesive of the adhesive
layer 5 to be escaped in the right and left directions in the Figure. Thus, if the
electroconductive layer 18 is formed continuously, escape of the adhesive layer 5
is inhibited, whereby inconveniences such as generation as thickness irregularity
of the adhesive layer 5 may be caused. More specifically, the electroconductive adhesive
layer 18 should be formed preferably in spots as shown in the Figure. The spot size,
the spot number and the interval between the spots are not particularly limited, but
they can be determined as desired.
[0038] Such an ultrasonic probe of the present invention can be prepared as fllows. That
is, a polymeric piezoelectric member 1, a common electrode 2 and electrodes for driving
3 and a polymeric thin film 4 having a common electrode lead take-out portion portion
17 and electroconductive adhesive layers 18 formed thereon are arranged as shown in
Fig. 17, and the respective layers are adhered with adhesive layers 5 interposed between
the respective layers under compression in the vertical direction. In this step, as
shown in Fig. 19, the electroconductive adhesive layers (spots) 18 are adhered to
the confronting common electrode 2, whereby the common electrode take-out portion
is connected electrically to the common electrode 2 through the spots 18. Also, in
this step, since the superfluous adhesive can be escaped in the right and left directions
in the drawing through the gaps between the respective spots 18, there is the advantage
that the adhesive layers can be prevented from generation of thickness irregularity.
[0039] Then, by connecting the electrodes for driving 3 and the lead take-out portion 17
to, for example, a flexible print substrate (not shown) having lead portions of the
same shape as these, it becomes possible to perform lead take-out of both the electrodes
for driving 3 and the common electrode 2 at one plate.
[0040] Further, referring to Fig. 19 and Fig. 20, the case of the so-called laminated structure,
in which the polymeric piezoelectric ultrasonic probe has a plurality of polymeric
piezoelectric members, is described.
[0041] Fig. 20 is a longitudinal sectional view of a polymeric piezoelectric ultrasonic
probe having two layers of polymeric piezoelectric members, Fig. 21 is an illustration
of electroconductive adhesive formed on the common electrode of the ultrasonic probe
in Fig. 20, and Fig. 22 is a longitudinal sectional view showing the state of adhered.
[0042] In Fig. 20, polymeric piezoelectric members 1' and 1" are arranged so that their
polarized axes may be opposed to each other, and a polymeric thin film 4' having electrodes
for driving 3' and 3" shaped in rectangular strips formed on both surfaces thereof
is interposed between the both members. On both surfaces of the polymeric thin film
4' are formed the same common electrode lead take-out portions 17' and 17" as described
above, simultaneously with formation of spot-like electroconductive layers 18"connecting
the upper and lower lead take-out portions 17' and 17". Also, on the side opposed
to the electrodes for driving 3' of the polymeric piezoelectric member 1', a common
electrode 2' formed on a polymeric piezoelectric member 4" is arranged, while on the
side opposed to the electrodes for driving 3" of the polymeric piezoelectric member
1", a λ/4 plate 6' functioning also as the common electrode is provided. Such two
common electrodes 2' and 6' are both electrically connected and grounded. Accordingly,
on either one of the common elecrodes, for example, the common electrodes 2 and 2',
electroconductive layers 18" shaped in spots as shown in Fig. 21 are formed in the
same manner as described above. And, the respective constituent layers may be adhered
to one another with adhesive layers 5'. As shown in Fig. 22, the common electrodes
2' and 6' are thereby electrically connected to each other through the electroconductive
adhesive layers 18" simultaneously with being electrically connected to the common
electrode lead take-out portions 17' and 17", respectively, through the electroconductive
adhesive layers 18'. Accordingly, similarly as described above, all the lead take-out
of the electrodes for driving 3', 3", and the common electrodes 2' and 6' can be performed
at one place.
[0043] Further, the polymeric piezoelectric ultrasonic probe of the present invention may
preferably be a polymeric piezoelectric ultrasonic probe having a plurality of polymeric
piezoelectric members through a polymeric thin film having previously formed electrodes
for driving thereon laminated with their polarized axis directions opposed to each
other, and a first common electrode provided on the acoustic actuating side of the
piezoelectric member and a second common electrode or common electrode functioning
also as the a/4 acoustic support provided on the acoustic non-actuating side thereof,
wherein the above first common electrode and the second common electrode or the common
electrode functioning also as the λ/4 acoustic support have the same shape, and further
are placed at positions not protruded from each other as viewed from the direction
in which the above common electrodes and the electrodes for driving are laminated.
[0044] An example of such an embodiment is shown as a schematic sectional view in the laminated
direction in Fig. 23. In the Figure, there is shown an example in which a first electrode
on the acoustic actuating side and a common electrode functioning also as the X/4
acoustic support on the acoustic non-actuating side are used. The electric impedance
of the polymeric piezoelectric member driven in the Figure is determined by the polymeric
piezoelectric member 1, the first common electrode 2 and the portion sandwitched between
the polymeric piezoelectric member 1' and the common electrode functioning also as
the λ/4 acoustic support 2'. For example, as shown similarly in Fig. 24, when the
common electrode functionng also as the a/4 acoustic support 2' is different in shape
from the portion of the other common electrode 2, or as shown in Fig. 25, the polymeric
piezoelectric members 1 and 1' are deviated in position even if the common electrode
2 and the common electrode functioning also as the X/4 acoustic reflective plate 2'
may be of the same shape, the electric impedance of the polymeric piezoelectric member
which is normally driven will differ as compared with the polymeric piezoelectric
members 1 and 1' sandwitched between the common electrode 2 and the common electrode
functioning also as the λ/4 acoustic reflective plate 2'. Besides, the deviated portion
19 between the polymeric piezoelectric members 1 and 1' and the common electrode or
the common electrode functioning also as the a/4 acoustic reflective plate 2 and 2'
will bring about changes in frequency in ultrasonic wave or input or output signal
levels such as difference of the vibration mode of the polymeric piezoelectric member
1 and 1' from the normal vibration mode, thereby effecting frequency change in the
ultrasonic wave generated.
[0045] For this purpose, it is required as shown in Fig. 23 that the common electrode 2
and the common electrode functioning also as the X/4 acoustic support 2' sandwitching
the polymeric piezoelectric members 1 and 1' therebetween should be made to have the
same shape, and also that no deviation in position should occur between the common
electrode provided on the polymeric piezoelectric member 1 and the common electrode
functioning also as the X/4 acoustic reflective plate 2' provided on the polymeric
piezoelectric member 1'. For prevention in deviation in position between the common
electrode 2 and the common electrode functioning also as the acoustic reflective plate
2', there may be employed, for example, the method in which the polymeric piezoelectric
members 1 and 1' are tentatively fixed with an adhesive at the portions having no
trouble against generation of ultrasonic wave, followed by adhesion.
[0046] In the present invention, further as a structure which is free from generation of
contact between the a/4 plate and electrodes for driving or breaking of the electrodes
for driving even when deviation in position may occur between the λ/4 plate and the
polymeric piezoelectric member, there is provided preferably a polymeric piezoelectric
ultrasonic probe, wherein the both end portions along the longitudinal direction of
the electrodes for driving of the polymeric piezoelectric member are protruded out
of the both end portions of the common electrode.
[0047] Thus, in Fig. 26, between a pair of polymeric piezoelectric member 1 and 1' arranged
so that the polarized axes may be opposed to each other, there is interposed a polymeric
thin film 4 having electrodes for driving 3 and 3' shaped in rectangular strips. As
is apparent also from the Figure, the electrodes for driving 3 and 3' are formed on
both surfaces of the polymeric thin film 4, respectively, and registration between
the upper and lower electrodes 3 and 3' is effected very accurately. The polymeric
thin film 4 is adhered to the upper and lower polymeric piezoelectric members 1 and
1' through the adhesive layers 5 and 5', respectively. And, on the upper surface of
the polymeric piezoelectric member 1, a common electrode 2 made of, for example, Ag
is formed, while on the non-acoustic side at the lower surface of the polymeric piezoelectric
member 1', there is formed a a/4 plate 6' functioning also as the common electrode,
respectively.
[0048] In an ultrasonic probe with such a structure, the common electrode 2 and the X/4
plate 6 are ordinarily formed on substantially the whole surface of the polymeric
piezoelectric members 1 and 1', and the regions corresponding to the longitudinal
directions of these common electrodes 2 and 6' become the acoustic actuating regions
3d and 3'd of the electrodes for driving 3 and 3'. Meanwhile, in the steps for manufacturing
such a probe, deviation in position may sometimes occur along the longitudinal directions
of the electrodes for driving 3 and 3' between, for example, the a/4 plate 6' and
the polymeric piezoelectric member 1'. Since the λ/4 plate is generally constituted
of a metal plate such as of copper, brass, etc., when there occurs deviation in position
between the λ/4 plate 6' and the polymeric piezoelectric member 1' as mentioned above,
inconveniences may be sometimes caused such as electrical connection through contact
between the A/4 plate 6' and the electrodes for driving 3', breaking of the electrodes
for driving 3' through mechanical contact with the A/4 plate 6', etc. As the result,
problems may sometimes ensue such that injection of power for driving is rendered
impossible or that the excitation frequency for the polymeric piezoelectric member
changes.
[0049] Preferred constitution for solving such a problem is described in more detail by
referring to Fig. 28 and Fig. 29. Fig. 28 and Fig. 29.show, similarly as Fig. 26 and
Fig. 27 as described above, a sectional view cut along the direction perpendicular
to the longitudinal direction of the electrodes shaped in rectangular strips and a
sectional view.cut along the direction in parallel thereto, respectively. In these
Figures, the members affixed with the same symbols represent the same members, respectively,
except for the polymeric piezoelectric members 1" and 1"'.
[0050] The specific feature of these Figures, as described above, resides in that the polymeric
piezoelectric members 1' and 1"' exist extended in the longitudinal direction (the
horizontal direction in Fig. 29) of the electrodes for driving 3 and 3' relative to
the common electrode 2, the λ/4 plate 6' functioning also as the common electrode
and the acoustic actuating regions 3a, 3'a of the electrodes for driving 3 and 3'
shaped in rectangular strips. That is, in Fig. 29, the end portions l"a, l"b, 1"'a
and 1"'b are portions existing extended from the above driving region. In Fig. 26,
electrodes shaped in rectangular strips are formed in a comb-like shape and the lead
wires are connected to both - surfaces, and hence the polymeric piezoelectric members
1" and 1"' are shown as extending in both the left and right directions in the Figure,
but the directions in which the piezoelectric members are extended are set depending
on the shape of the electrodes for driving, as a matter of course.
[0051] The length A of the extended portions of the polymeric piezoelectric members 1" and
1"' is not particularly limited, but can be determined adequately depending on the
shape and size of the ultrasonic probe as a whole and the layer thicknesses of respective
layers, with no unnecessary enlargement leading only to increased dimensions of probe
being required, and may preferably be about 3 to 10 mm.
[0052] The polymeric piezoelectric ultrasonic probe of the present invention may also preferably
be a polymeric piezoelectric ultrasonic probe where the size of electrodes for driving
in the longitudinal direction is greater than the size of a first common electrode
and a second common electrode or the common electrode functioning also as the a/4
acoustic support in the direction parallel to the longitudinal direction of the electrodes
for driving.
[0053] With such a constitution, it becomes possible to provide a probe in which the change
in electric impedance of the polymeric piezoelectric ultrasonic probe and the frequency
change of the ultrasonic wave generated accompanied with ununiformization in thickness
vibration mode of the polymeric piezoelectric member are prevented.
[0054] An example is shown in a schematic sectional view as shown in Fig. 30. In the Figure,
the electrode for driving 3 is made greater in its longitudinal direction (the horizontal
direction in the Figure) than the common electrode 2 and the common electrode functioning
also as the acoustic support 2', and the above electrodes for driving are provided
as protruded when viewed from the laminated direction of these electrodes. Between
the electrodes for driving and the common electrode and between the electrodes for
driving and the common electrode functioning also as the X/4 acoustic supporting member,
polymeric piezoelectric members 1 and 1' are provided.
[0055] In the present invention, in the ultrasonic probe using a polymeric piezoelectric
member as the vibrator, it is preferable to use a troidal type inductor as the inductor
to be used for impedance matching between the power for driving the aforesaid ultrasonic
probe and the aforesaid vibrator.
[0056] In the prior art, the inductor was generally composed of a drum type comprising a
core made of a magnetic material such as a ferrite, carboneel, etc. around which a
coating copper wire etc. was wound. This is because the drum type had a small scale
and a structure around which a copper wire, etc. could be easily wound. Whereas, in
the drum type inductor, magnetic field is also generated outside the inductor on account
of its structure. Accordingly, if there are inductors in near positions, mutual induction
will be caused. Particularly, since an array type ultrasonic probe is operated with
hands by a physician, compactness and easiness in handling are important conditions.
Whereas, by use of drum type inductor, the pulse applied on one channel results through
mutual induction in driving of other channels. As a consequence, there is involved
the problem that it will cause a virtual image or an image with low resolution in
image formation. For overcoming this problem, there is a pot-type inductor shielded
with a pot-type ferrite, etc. so that the magnetic filed may not be leaked out, but
it can be miniaturized with difficulty for its structure, and therefore it has been
impossible to constitute a compact ultrasonic probe which can be handled easily.
[0057] However, according to the constitution as described above, the problems of virtual
image, low image quality, etc. through mutual induction in use of a drum-type inductor
or the problem of great scale in use of a pot-type inductor as described above can
be overcome, whereby it becomes possible to obtain a compact polymeric piezoelectric
ultrasonic probe with high sensitivity and high resolution. The structure of a troidal
type inductor is composed of a core of doughnut type magnetic material such as ferrite,
carboneel, etc. around which a coating copper wire was wound. In this structure, the
magnetic-field is generated within the core and therefore not leaked out of the inductor.
[0058] On the other hand, as a means for lowering electrical impedance, when the electrical
equivalent circuit in the vicinity of the central frequency of the vibrator is represented
by the series circuit of resistance R and capacity C, there has heretofore been proposed
the method in which an inductor having reactance X equal in absolute value to the
capacity reactance Xc of the equivalent circuit is connected in series to the vibrator.
When such an inductor is used, since resonance between the capacity C (= 1/ωXc: ω
is angular frequency) and the inductance L (= X
L/w) occurs in the vicinity of the central frequency, impedance in the vicinity of
the central frequence is lowered to give the maximum sensitivity as the ultrasonic
probe. Whereas, when the reflected wave from the subject to be tested and its frequency
spectrum obtained when practicing the pulse echo method by using the ultrasonic probe
are observed, it can be seen that the vibration of the reflected wave continues long
and also that the specific band region width is reduced. Long continuation of vibration
of the reflected wave, namely narrow specific band region width means that distance
resolving power is lowered. Accordingly, there has been brought about the result of
deterioration of the image quality of the ultrasonic wave obtained by processing of
the reflected wave.
[0059] However, this problem has also been solved by the constitution that, when the induction
reactance'equal in absolute value to the capacity reactance in a series circuit of
resistance and capacity representing an electrical equivalent circuit in the vicinity
of the central frequency of the vibrator made of a polymeric piezoelectric member
is defined as X
L' it can be overcome by selecting the reactance X
a of the inductor connected in series to the vibrator within the range of 0.6 X
L < X
0 < 0.8 X
L·
[0060] With such a constitution, the value of the inductor for impedance matching between
the vibrator made of a polymeric piezoelectric member and a driving circuit system
or a receiving circuit system can be optimized, thereby providing a polymeric piezoelectric
ultrasonic probe which is high in sensitivity and also broad in specific band region
width.
[0061] Fig. 32 is a sectional view of such a polymeric piezoelectric ultrasonic probe, and
is similar as shown in Fig. 30. It has a basic structure in which there is formed
a vibrator having a polymeric piezoelectric members 1 and 1' which electrodes 3 and
3' are further connected through the inductor 26 to the electrode terminals 27a and
27b.
[0062] The electrode terminals 27a and 27b are terminals to be connected to the driving
circuit and the receiving circuit which are not shown.
[0063] When an array type ultrasonic probe for electron scanning to be used in an ultrasonic
diagnostic apparatus, etc. is to be constituted, a large number of the vibrators,
for example, as shown in Fig. 32 are arranged linearly as shown in Fig. 33. Here,
since the vibrator is formed by using a polymeric piezoelectric members 1 and 1' and
electrodes 3 and 3' are formed on a thin film 4 separately and the common electrodes
2 and 2', it is not necessarily required that the piezoelectric member should be cut
and separated for each element.
[0064] The electrical equivalent circuit of the ultrasonic probe in Fig. 32 is shown in
Fig. 34 and Fig. 36. The vibrator is generally represented by the parallel circuit
of the capacity C and the resistance R, and the inductance of the inductor by L. These
parallel circuit CR and inductance L are connected in series between the electrode
terminals 27a and 27b. The parallel circuit of CR can also be represented as transformed
to a series circuit of the resistance component and the capacity component as shown
in Fig. 35. In this case, the resistance component R' and the capacity component C'
are as follows, respectively:


where w is an angular frequency. Here, the inductance value L of the inductor for
cancelling the capacity component C' is represented as follows, with the central frequency
of ultrasonic vibration being w
o:
[0065] Relative to this inductance value L, the inductance value
LO of the inductor in the present invention is selected as 0.6 L < L
O < 0.8 L. In other words, when the induction reactance equal in absolute value to
the capacity reactance Xc in Fig. 35 is defined as X
L, an inductor having a reactance X
0 within the range of
0.6 X
L < X
0 < 0.8 X
L is connected. In the following, the reason why the value of L is so selected is described
in detail.
[0066] As the amounts for representing performance of an ultrasonic probe, there are sensitivity
and specific band region width. The ultrasonic wave radiated into a subject to be
tested such as living body or metal will be reflected if there is a material different
in acoustic impedance in the propagating route (e.g. tumor, defect, etc.), and the
reflected wave is received with the ultrasonic probe-. Sensitivity is the wave height
value of the reflected wave and an ultrasonic image with better S/N can be obtained
at higher sensitivity, as a matter of course.
[0067] On the other hand, the specific band region width is determined from the frequency
component of the reflected wave. More specifically, the value (Δf/f
0) obtained by dividing the frequency width (Δf) at - 10 dB or - 20 dB from the peak
value of the frequency spectrum of the reflected wave by the central frequency (f
0) is the specific band region width. Since Fourier transformation of the reflected
wave is the frequency spectrum, the specific band region width becomes smaller as
the ringing of the reflected wave is more, while it becomes larger as the ringing
is less.
[0068] The largeness and smallness of the specific band region width is related to the distance
resolving power. Now, reflective entities A and B are supposed to exist nearby in
the propagation direction of the ultrasonic wave. When the reflected waves generated
at A and B return to the ultrasonic probe and detected as signals, if the vibration
of the reflected wave generated at the entity A nearer to the probe continues long,
the reflected wave against the entity A will overlap the reflected wave generated
against the entity B. As a result, the entities A and B cannot be distinguished from
each other but will be recognized as one reflective entity in the ultrasonic probe.
Accordingly, lowering in distance resolving power is resulted to deteriorate image
quality of the ultrasonic image. Such lowering in distance resolving power is caused
by too much ringing of the reflected wave, and therefore less ringing, namely larger
specific band region width is required for improvement of distance resolving power.
[0069] Specifically, 2 mm or less is generally demanded as the distance resolving power
and, in order to realize such a distance resolving power at an ultrasonic frequency
(3.5 - 5 MHz) used for general purpose in ultrasonic diagnostic apparatus, etc., 50
% or more of specific band region width is required.
[0070] Here, the inductance value of the inductor connected in series to the vibrator in
Fig. 32 has great effect on the sensitivity and the specific band region width as
described above. Fig. 36 shows the changes in sensitivity and specific band region
width when the inductance value is varied. From this Figure, it can be seen that the
specific band region width at the inductance value which gives the highest sensitivity
is 40 %, which does not satisfy 50 % as required, thus being insufficient as performance
of the ultrasonic probe in practical application. The inductance value (L) which gives
the highest sensitivity corresponds to the induction reactance X
L equal in absolute value to the reactance Xc of the capacity component C' when the
electrical equivalent circuit of the vibrator is by the series circuit C' and R' as
in Fig. 35.
[0071] As can be understood from Fig. 36, for the specific band region width to become 50
% or higher, the inductance value may be made 0.8 L or lower. However, sensitivity
will be lowered as the inductance value is smaller to make S/N smaller. Also, if the
inductance value is made too small, removal of high tone wave which is another effect
of connection of an inductor becomes insufficient, whereby much high tone wave components
are contained in the reflected wave to bring about lowering in resolving power from
this aspect.
[0072] As the sensitivity on a practical level of the ultrasonic probe, 4.5 dB or higher
as compared with the case when no inductor is connected is required, and the inductance.
value at such a sensitivity is 0.6 L as is apparent from Fig. 36. Besides, if an inductance
value to such an extent is ensured, removal of high tone wave components can sufficiently
be done to cause no lowering in resolving power. Here, the sensitivity range of 4.5
dB or higher as mentioned above, which is within - 2 dB relative to the maximum sensitivity,
and involves no problem in characteristics at all.
[0073] For the reasons as described above, by selecting the inductance value L
O of the inductor 26 within the range of 0.6 L < L
0 < 0.8 L, in other words, the reactance X
o within the range of 0.6 X
L < X
o < 0.8 X
LI the specific band region width becomes 1.5-fold of that at the maximum sensitivity,
while ensuring sensitivity at a value sufficient in practical application within -
2 dB relative to the maximum sensitivity, whereby the required distance resolving
power can be satisfied.
[0074] When the drum type inductor is employed for unavoidable reasons, for impedance maching
between the sending and receiving circuits in a polymeric piezoelectric array ultrasonic
probe, it is preferred that the above drum type inductors existing nearby should be
arranged so as to cross each other at right angles.
[0075] With such a constitution, cross-talk accompanied with mutual induction can be reduced.
[0076] The electrical equivalent circuit near the resonance point of a polymeric piezoelectric
member can be approximated by the parallel circuit of resistance component and capacity
component. Here, there is usually used the method in which coils are connected in
series so as to lower electrical impedance by removing the capacity component of the
polymeric piezoelectric member having high electrical impedance. Of the coils, there
are generally the drum type and the troidal type, and the former will not be saturated
at some 100 V which is the application voltage on the ultrasonic probe generally employed,
but involves the drawback of causing mutual induction when coils exist at near positions,
because magnetic flux is also formed outside of the coil on account of its structure.
As a result, there is exhibited the state in which not only the driving channel but
also other channels nearby are driven, thereby causing cross-talk having adverse effect
on image. In fact, in an array type ultrasonic probe, due to restriction in size of
its channel pitch and probe, the coils mounted in most cases closely to or in the
vicinity of one another. For this reason, cross-talk accompanied with mutual induction
has been a problem. On the other hand, the latter troidal type coil, while causing
cross-talk with difficulty because the magnetic flux is generated within the core,
has the problems of exhibiting not sufficiently the function of a coil such as no
required application of voltage on the driving channel, because it is more liable
to be saturated as compared with a drum type coil. Particularly, since a polymeric
piezoelectric member has an electromechanical binding coefficient of 20 to 30 % which
is smaller as compared with that of a piezoelectric ceramic such as titanium, lead
zirconate, etc., the sensitivity is insufficient in a troidal type coil as compared
with a drum type coil to give an image with bad S/N ratio. Accordingly, drum type
coils have been usually employed, but these coils will readily generate cross-talk
accompanied with mutual induction, with the result that there is great possibility
of virtual image during image evaluation which will cause erroneous diagnosis.
[0077] Since the dielectric constant of these polymeric piezoelectric members and composite
type piezoelectric members is markedly smaller as compared with that of piezoelectric
ceramics, it is essentially required to use coils for electrical matching during manufacturing
of ultrasonic probes with small driving area of one element such as an array type
ultrasonic probe, etc. Accordingly, description is now made by referring to an example
of a linear array ultrasonic probe which is most suited for general purpose. The drum
type coil as herein mentioned refers to a coil consisting of a core made of ferrite,
etc. and a coating copper wire wound therearound. These coils are generally mounted
on a glass epoxy substrate or a flexible print plate, etc. and connected on the side
of vibrators. They are mounted according to the method as shown in Fig. 37 through
Fig. 39 so that the central axes of the cores,framely the directions of the magnetic
flux within the cores may cross each other at right angles. In the Figures, 7 represents
a print substrate and 28 coils. As a result, between adjacent coils, since the magnetic
flux crosses the central axis of the core at right angle and therefore no change in
magnetic flux with time occurs, whereby mutual induction is caused with difficulty
to give rise to no cross-talk. Practically, however, due to restriction in size of
the channel pitch, the ultrasonic probe and the coil of a linear array ultrasonic
probe, the same effect can be obtained by, for example, mounting 4 elements so that
the central axes of the cores of the coils 28 and 29 may be in parallel to the print
substrate surface 7, as shown in Fig. 40, and then arranging them so that they cross
each other at right angles.
[0078] Next, description is made about the case when a cable is connected to the polymeric
piezoelectric ultrasonic probe of the present invention.
[0079] Connection of a cable for probe to the ultrasonic probe of the present invention
can be carried out according the method of connecting a coaxial cable consisting of
a core wire; a core wire coating layer; an earth wire wound around the core wire coating
layer; and a coating layer covered over the earth wire to a vibrator of the ultrasonic
probe, wherein the core wire coating layer at the tip end portion of the cable is
exposed over length of 3 cm or less, and the earth wire is taken out at a length of
3 cm or less. According to the above method, by connecting a multi-channel ultrasonic
probe to a cable, it is possible to prevent deterioration of the characteristics of
the probe and cross-talk between channels caused by the inductance components of the
exposed portion of the core wire coating layer and the earth wire take-out portions.
[0080] In an ultrasonic probe of an array type structure, image can be obtained by electron
scanning and in that case, it is preferred to enhance the resolving power of image
by increasing the number of the channels (one vibrator forms one channel) as much
as possible.
[0081] In the case of driving a multi-channel ultrasonic probe, it is generally practiced
to apply a pulse voltage on each channel, namely each vibrator, through a cable from
an external signal sending circuit. The cable used is a coaxial cable having an earth
wire wound around a core wire, and its characteristic impedance is generally 50 n
or 75 n. For this reason, the sending and receiving circuits and the ultrasonic probe
itself are designed so as to have the same impedance as the above characteristic impedance
of the cable to be electrically matched thereto.
[0082] On the other hand, as a means for connecting a vibrator to a cable, there are the
method of direct connection by soldering and the method of connection through a pin
connector. However, some of piezoelectric members, for example, the polymeric piezoelectric
members as described above, cannot be soldered or may be deteriorated in characteristics
of a piezoelectric element by soldering. Also, in the case of using a pin connector,
due to spatial restriction, lowering in workability may frequently be brought about.
Accordingly, it is generally practiced to take out leads from the respective vibrators
with a print substrate, etc. and connecting the lead portions to the cables.
[0083] Whereas, in connecting such a coaxial cable to lead portions of each vibrator, problems
are posed in the length of the core wire coating layer exposed and the length of the
earth wire taken out. That is, the inductance components at the exposed portion of
the core wire coating layer and the take-out portion of the earth wire cannot be disregarded.
Now, if the components corresponding to one channel of vibrator are considered, their
equivalent circuit may be as shown in Fig. 41. In the Figure, 33 shows the capacity
C of the cable, 34 the inductance
Ll at the exposed portion of the core wire coating layer of the cable, 35 the inductance
L 2 of the take-out portion of the earth wire and 36 the impedance Z when the cable
is viewed from the vibrator side. For example, when the whole length of the cable
is 2.4 m and its capacity is 110 pF/m, and the length of the exposed portion of the
core wire coating layer is 20 cm, L = L
2 ; 0.3 uH, namely values which cannot be disregarded.
[0084] Further, in the case of an ultrasonic probe having a plurality of channels as described
above, cables in the same number as the channels are required to be connected and
therefore the equivalent circuit when the earth wire is made common is as shown in
Fig. 42. That is, to the components of one channel as shown in Fig. 43, Z, L
1 and C of respective channels are connected in parallel, respectively.
[0085] As described above, due to the inductance components determined by the length of
the exposed portion of the core wire coating layer and the length of the take-out
portion of the earth wire of the cable, there ensues the problem that the pulse voltage
cannot be effectively applied on each vibrator. There may also occur the case in which
the elements of other channels are driven due to the presence of the inductance component
at the take-out portion of the earth wire (cross-talk), whereby there is involved
inconvenience of having deleterious effect on image characteristics.
[0086] In the above method, the cable to be used is not particularly limited, provided that
it is a coaxial cable in which a core wire is shielded with an earth wire. Usually,
as shown in Fig. 43, a core wire 38 is coated with a core wire coating layer 39 made
of polyethylene, Teflon type material, etc. and an earth wire 40 is wound around the
coating layer in, for example, a spiral, followed further by winding of, for example,
a polyester film 41 over the earth wire to give a coaxial cable 37 with a structure
prevented from slippage of the earth wire.
[0087] In such a coaxial cable 37, it is preferable to use, for example, a copper wire with
a line diameter of about 0.05 to 0.15 mm applied with tin plating as the core 38 and
the earth wire 40, and a bundle of 5 to 10 of such wires for the former and a bundle
of 20 to 30 of such wires for the latter. Also, the cable capacity may generally be
60 pF/m or 110 pF/m.
[0088] Further, as shown in Fig. 43, it is possible to use a bundle of a plurality of the
coaxial cables as described above (e.g. 32 or 64 cables) which is coated with, for
example, a synthetic rubber such as neoprene, etc., or a double-shield structure having
a bundle of a plurality of the coaxial cables wound around on its outside with a metal
shaped in a mesh. The characteristic impedance of these cables may generally be set
at 50 n or 75 n in order to be matched to the power system.
[0089] When carrying out connection to an ultrasonic probe with the use of such a coaxial
cable 37, the polyester film 41 on the outside of the cable tip portion is peeled
off to expose the core wire coating layer 39 and at the same time the earth wire 40
is taken out. When the length of the exposed portion 39a of the core wire coating
layer 39 is defined as A and that of the take-out portion 40a of the earth wire 40
as B, both A and B are required to be 3 cm or less. If A and B exceed 3 cm, the inductance
components of the respective portions can no longer be disregarded, whereby lowering
in characteristics of the ultrasonic probe or deterioration of image characteristics
arising from cross-talk between channels may be caused. Preferably, both A and B may
be set at 1 cm or less.
[0090] Then, as described above, the cable exposed at its tip portion of the cable is connected
to the lead portion of each channel of the ultrasonic probe. The connecting method
may be any method, and, for example, it is convenient to use a connector socket 43
as shown in Fig. 44. That is, the exposed portion 39a of the core wire coating layer
at the tip portion of the cable 37 is inserted into the socket 43, while the take-out
portion 40a is connected to the copper plate 44 plastered on the side wall of the
socket 43 by soldering, respectively, and made at the grounded potential. Under such
a state, the socket 43 may be connected to the lead portion of each channel formed
on, for example, a print substrate.
EXAMPLES
Example 1
[0091] One or both electrodes of a film consisting of PVF
2·
TrFE copolymer with a thickness of 75 um previously applied with polarizing treatment
were peeled off by etching to prepare a polymeric piezoelectric member. Further, as
the electrodes for driving, silver was vapor deposited to a thickness of about 1 µm
on a polymeric thin film of a polyimide film (Kapton 50H, trade name, produced by
Toray), followed by etching to form electrodes with an inherent pattern. The shape
of the electrodes were rectangular with a length of 13 mm, a width of 0.9 mm and an
interelectrode distance of 0.1 mm, and they were arranged in a number of 64.
[0092] The probes according to the present invention as shown in Fig. 1 through Fig. 3 were
prepared by combining the polymeric thin film having thus formed electrodes for driving
thereon and a common electrode previously formed on a copolymeric film or a common
electrode formed on the polymeric thin film similarly as the electrodes for driving
through the polymeric piezoelectric member. The polymeric piezoelectric member and
the polymeric film were adhered with an epoxy type adhesive (301-2, trade name, produced
by Epotech Co.), and further an expanded polyurethane supporting material (not shown)
was plastered with the same adhesive on the acoustic non-actuating side to obtain
a polymeric piezoelectric probe of the a/2 type.
[0093] Further, by using the electrodes previously formed on the above copolymer film as
such, a probe as shown in Fig. 9 was prepared by working according to etching as one
is a common electrode and the other is an electrode for driving.
[0094] At the portion of the electrode for driving of these ultrasonic probes, through an
anisotropic electroconductive film of the hot press adhesion type (CP 1030, trade
name, produced by Sony Chemical), a lead wire was taken out with a flexible print
substrate with a shape in conformity to the lead take-out portion of the inherent
electrode pattern. In this Example, adhesion was effected by way of hot press adhesion
at a temperature of 140 °c under a pressure of 70 kg/cm
2 for 15 seconds.
[0095] For the above ultrasonic probe, the actuation situation in a unit element was measured
by use of an impedance analyzer (4191A, trade name, produced by YHP) and an ultrasonic
probe evaluating apparatus (UTA-3, trade name, produced by Aerotech Co.). In this
case, in the impedance analyzer, measurement was conducted primarily about whether
the unit element completely actuated through the lead wire, while, in the ultrasonic
probe evaluating apparatus, measurement was conducted primarily about the mean actuation
central frequency (f
0), the sensitivity (dB) and the specific band region width (Δf/f
0) (a value in which the frequency range (
Af) of - 10 d
B is divided by the actuation central frequency (f
O) is defined) by analyzing the reflected wave from the acrylic block provided in water
at a depth of 70 mm. The results of the average values are shown in Table 1.

[0096] As apparently seen from the results, it can be understood that the polymeric piezoelectric
ultrasonic probe of the present invention has very high reliability, with no breaking
of electrodes, etc. being observed at all.
[0097] In the present measurement, measurement was performed in the unit element. When all
of these elements were actuated in combination, 17 elements of 64 elements did not
actuate in Control. In this case, there is a defect at a connecting portion of the
lead wire due to anisotropic electroconductive film in the probe of the constitutional
example as shown in Fig. 9.
Example 2
[0098] A polymeric piezoelectric member was prepared by peeling off the electrodes of a
film consisting of a PVF
2·TrFE copolymer with a thickness of 45 um previously applied with polarizing treatment.
On the other hand, as the electrodes for driving, silver was vapor deposited to a
thickness of about 1 µm on a polyimide film (Kapton 30
H, trade name, produced by Toray), followed further by etching to form electrodes inherently
patterned in 64 rectangular shaped with an electrode length of 20 mm, a width of 1.02
mm and an interelectrode distance of 0.1 mm. Further, on one surface of another polyimide
film (Kapton 50H, trade name, produced by Toray), a common electrode with an electrode
shape of 20 mm x 73 mm was formed according to the same method.
[0099] By use of the thus obtained polymeric piezoelectric member, polymeric thin film having
electrodes for driving formed thereon and polymeric thin film having a common electrode
formed thereon, polymeric piezoelectric probes of the a/4 type having constitutions
as shown in Fig. 4 through Fig. 8 were prepared. In this case, a copper plate was
used for each of the λ/4 acoustic reflection plates, and the thickness of the copper
plate was made 100 µm in the constitutions as shown in Fig. 4 and Fig. 5, while it
was made 150 um in the constitutions as shown in Fig. 6 through Fig. 8, and an epoxy
type adhesive (301-2, trade name, produced by Epotech Co.). Also, in the constitutions
as shown in Fig. 6 through Fig. 8, the polarizing directional axes were made the laminated
type opposed to each other.
[0100] The common electrode portion and the a/4 acoustic reflection plate as shown in Fig.
4 through Fig. 8 were connected (at both end portions) to each other with an epoxy
type electroconductive adhesive (D-753, trade name, produced by Fujikura Kasei), and
an acrylic resin was used as the back supporting material (not shown) for supporting
the polymeric piezoelectric member.
[0101] The X/4 type polymeric piezoelectric ultrasonic probes thus obtained were measured
according to the same method as in Example 1 to obtain the results as shown in Table
2.

[0102] In the X/4 type polymeric piezoelectric ultrasonic probes obtained in this Example,
all the elements were actuatable with no breaking of electrodes, etc. being observed
at all. Even in the case of the laminated type, since the probe of the present invention
has the electrodes for driving previously formed on a polymeric thin film without
deviation in position, no deviation in position of the electrodes as observed in the
probe of the prior art will occur, whereby not only variance in electrical impedance
of the polymeric piezoelectric member generated with such a deviation in position,
acoustic-electrical coupling, further influence of cross talk and short circuit can
be prevented, but also a highly reliable lead wire connection can be obtained.
Example 3
[0103] A polyimide film (Kapton 30H, trade name, produced by Toray) as the polymeric thin
film was cut to a predetermined size (60 x 240 mm), and then silver was applied by
vacuum vapor deposition to a thickness of about 1 to 2 µm wholly over the both surfaces.
[0104] Subsequently, a number of rectangular electrodes for driving as shown in Fig. 45
were formed. In this Figure, on the polymeric film 4, electrodes for driving 3 are
formed. The size of the acoustic actuating portion of the electrode for driving was
20 mm in electrode length, 1.02 mm in electrode width and 0.1 mm in interelectrode
distance, and the number of electrodes for actuation was made 64. In this Example,-a
common electrode 12 was also formed with a width of 5 mm in order to be used for making
thicker the end portion of the film. The common electrode 12 was removed after formation
of the thick film portion.
[0105] And, of the rectangular electrodes for driving, the acoustic actuating portions not
required to be made thicker are coated with a resist material and then applied with
copper plating treatment. Copper plating was effected by use of an acidic solution
of copper sulfate/sulfuric acid system at a temperature of 40 °C and a current density
of 2 A/dm
2 for 10 minutes. As a result, the.film thickness of copper by copper plating became
about 40 µm, thus making the end portions of electrodes for driving thicker.
[0106] After completion of plating treatment, the resist material previously applied was
removed with acetone, and further the common electrode pattern portion of the electrode
portions for driving used in plating treatment was cut off to obtain electrodes for
driving having thick film portions with a width of 3 mm at the end portions.
[0107] Next, polymeric
PVF
2, TrFE piezoelectric members with a thickness of 45 um previously applied with polarizing
treatment were set with the polarizing axis directions as opposed to each other, and
the above polymeric thin film having a number of rectangular electrodes for driving
having lead wires connected thereto was interposed between the polymeric piezoelectric
members. On the acoustic actuating side of the polymeric piezoelectric member was
arranged a common electrode 2 and on the acoustic non-actuating side a copper plate
with a thickness of 150 µm as the X/4 plate also functioning as the common electrode
6. In this case, the common electrode and the X/4 plate also functioning as the common
electrode was made to have a shape conforming to the acoustic actuating portion of
the driving electrode. And, the polymeric piezoelectric members, the polymeric thin
film having formed electrodes for driving thereon, the common electrode and the X/4
plate also functioning as the common electrode were adhered with an epoxy type adhesive
(301-2, trade name, produced by Epotech Co.) to obtain an acoustically integrated
polymeric piezoelectric ultrasonic probe.
[0108] The lead portion of the probe was connected with a solder 9 by superposing the thick
copper film portion at the end portion of the electrode for driving previously provided
and the lead wire 8 of the polyimide type flexible print substrate 7 made equal in
shape to the rectangular electrode for driving. Thus, the lead wire in the present
invention exhibits also the electroconductive portion formed on the substrate.
[0109] When the actuation situation of the polymeric piezoelectric ultrasonic probe was
measured by means of an impedance analyzer (4192A, trade name, produced by YHP) and
an ultrasonic probe evaluating apparatus (UTA-3, trade name, produced by Aerotech
Co.), it was confirmed that all of the 64 elements completely actuated through the
lead wires.
Example 4
[0110] After both surfaces of a polyimide film (Kapton 30H, trade name, produced by Toray)
as the polymeric thin film 4 were treated with a 5 % caustic soda solution, electroless
copper plating was applied thereon, followed further by the same copper plating treatment
as practiced in Example 3 to provide a thick copper film 13 with a thickness of about
40 um over the entire surface (Fig. 46). Next, the central portion of above thick
copper portion was removed by etching to provide elecrodes for driving (Fig. 47),
and thereafter a silver film 14 with a thickness of about 2 um was provided on the
entire surface by vacuum vapor deposition (Fig. 48). Then, by etching, a number of
rectangular electrodes for driving (shape of acoustic actuating portion : electrode
length 20 mm, electrode width 1.02, interelectrode distance 0.1 mm, number of electrodes
for driving 64).
[0111] As the next step, polymeric PVF
2, TrFE piezoelectric members with a thickness of 45 µm previously applied with polarizing
treatment were set with the polarizing axis directions as opposed to each other, and
the polymeric thin film having a number of rectangular electrodes for driving having
lead wires connected thereto was interposed between the polymeric piezoelectric members
in the same manner as in Example 3. On the acoustic actuating side of the polymeric
piezoelectric member was arranged a common electrode consisting of a vapor deposited
film of silver and on the acoustic non-actuating side a copper plate with a thickness
of 150 µm as the λ/4 plate also functioning as the common electrode. In this case,
the common electrode and the
X/4 plate also functioning as the common electrode was made to have a shape conforming
to the acoustic actuating portion of the driving electrode. And, the polymeric piezoelectric
members, the polymeric thin film having formed electrodes for driving thereon, the
common electrode and the X/4 plate also functioning as the common electrode were adhered
with an epoxy type adhesive (301-2, trade name, produced by Epotech Co.) to obtain
an acoustically integrated polymeric piezoelectric ultrasonic probe.
[0112] The lead portion of the probe was connected with a solder by superposing the thick
copper film portion at the end portion of the electrode for driving previously provided
and the lead wire of the polyimide type flexible print substrate made equal in shape
to the individual rectangular electrode for driving.
[0113] When the actuation situation of the polymeric piezoelectric ultrasonic probe was
measured by means of an impedance analyzer (4192A, trade name, produced by YHP) and
an ultrasonic probe evaluating apparatus (UTA-3, trade name, produced by Aerotech
Co.), it was confirmed that all of the 64 elements completely actuated through the
lead wires.
Example 5
[0114] Referring now to Fig. 14, Fig. 15 and Fig. 49, an example of the polymeric piezoelectric
ultrasonic probe is to be described.
[0115] In Fig. 14, first, as the polymeric piezoelectric members 1 and 1', films consisting
of
PVF2·TrFE copolymer with a thicknes of 40 µm previously applied with polarizing treatment
were employed and arranged so that their polarizing axes were opposed to each other.
In the Figure, the upper portion shows the side at which the acoustic propagating
body is positioned, namely the acoustic actuating side, and the lower portion corresponds
to the acoustic non-actuating side. And, between the polymeric piezoelectric members
1 and 1', a polymeric thin film 4 having electrodes 3 and 3' formed thereon was interposed.
[0116] For the polymeric thin film 4, a polyimide film (Kapton 30H, trade name, produced
by Toray K.K.) was used and first, as shown in Fig. 49, thru-holes 10 and 11 with
a diameter of 0.5 mm/ and a pitch 1.12 mm were formed by, for example, laser working
at the sites corresponding to the predetermined positions for rectangular electrodes
as hereinafter described. Subsequently, a silver layer with a thickness of 1 µm was
formed wholly over the both surfaces of the polymeric thin film by application of
the vacuum vapor deposition method, followed by patterning, as shown in Fig. 49, by
way of etching of the silver layer to make the acoustic actuating region shaped in
a number of rectangular electrodes with an electrode length of 20 mm and an electrode
distance, which were arranged in a number of 64 with an interelectrode distance of
0.1 mm. From the above steps, electrodes for driving of which upper and lower portions
were connected electrically through the thru-holes formed at portions 5 mm from the
end portion of the electrodes for driving and at the center in the width direction
were obtained.
[0117] As shown in Fig. 14, the electrodes for driving 3 were adhered to a polyimide type
flexible print substrate having the same shape as the electrodes for driving through
an anisotropic electroconductive adhering connector with a width of 3 mm by applying
the hot press method, namely by effecting hot press adhesion under the conditions
of a temperature of 140 + 5 °C and a pressure of 45 kg/cm
2 for 10 seconds. The contact resistance of the electrodes for driving and the polyimide
type flexible print substrate was found to be as small as 4 to 5 Ω, while the insulating
resistance between the electrodes for driving was
2 x 1
012 Ω.
[0118] Subsequently, on the surface on the acoustic actuating side (upper surface) of the
polymeric piezoelectric member 1 was formed a common electrode 2 consisting of silver
with a thickness of about 1 µm on the entire surface of the region corresponding to
the acoustic actuating portions of the electrodes for driving 3 and 3', while on the
surface on the acoustic non-actuating side (lower surface) of the polymeric piezoelectric
member 1' was formed a λ/4 plate 6 (also functioning as the common electrode) consisting
of a copper plate with a thickness of about 150 µm having the same shape as the common
electrode 2. The X/4 plate 6 and the common electrode 2 are electrically connected
and are each grounded. And, the polymeric piezoelectric members 1 and 1', the polymeric
thin film 4 having electrodes for driving 3 and 3' formed thereon and the polymeric
piezoelectric 1' and the 1/4 plate 6 were asdhered, respectively, with epoxy type
adhesives 5 and 5' (301-2, trade name, produced by Epotech Co.) to complete the polymeric
piezoelectric ultrasonic probe of the present invention.
[0119] The actuation situation of the polymeric piezoelectric ultrasonic probe thus obtained
was measured by means of an impedance analyzer (4192A, trade name, produced by YHP)
and an ultrasonic probe evaluating apparatus (UTA-3, trade name, produced by Aerotech
Co.). As a result, it was confirmed that all of the 64 elements completely actuated
through the lead wires. First, when the reflected wave from the acrylic block provided
in water at a depth of 70 mm was analyzed, the average central frequency of the actuating
element was found to be 5.2 MHz, with its sensitivity being 36 dB and variance of
the actuating element within 5 %, whereby it was confirmed that reliability was very
high.
Example 6
[0120] A polymeric piezoelectric ultrasonic probe as shown in Fig. 17 was prepared in the
following manner. That is, first, the electrodes on both surfaces of a film consisting
of a PVDF type copolymer with a thickness of 75 um previously applied with polarizing
treatment were peeled off to prepare a polymeric piezoelectric member 1. Then, as
electrodes for driving 3 silver was vapor deposited to a thickness of about 1 um on
a polyimide film 4 (
Kapton 50H, trade name, produced by Toray K.K.) to form an inherent pattern electrode
3 by way of etching and a common electrode take-out portion 17. The shape of the electrode
3 was made rectangular with a length of 13 mm and a width of 0.9 mm and such electrodes
were arranged in a number of 64 with an interelectrode distance of 0.1 mm. Also, the
common electrode lead take-out portion 17 was made to have a length of 13 mm and a
width of 3 mm. And, as the common electrode 2, a copper plate of 13 mm x 70 mm x 0.17
mm was prepared.
[0121] Then, as shown in Fig. 18, at the brim portion of the common electrode take-out portion,
four spots 18 with a diameter of about 2 mm were formed at an interval of about 1
mm with an instantaneously curing type electroconductive adhesive (Sicolon B). And,
these polyimide film 4, PVDF type polymeric piezoelectric member 1 and copper plate
2 were adhered with an epoxy type adhesive (301-2, trade name, produced by Epotech
Co.) 5 to have a structure as shown in 19, and further an acrylic resin was secured
on the back surface thereof as the supporting member. Thereafter, to the electrodes
3 for driving and the common electrode lead take-out portion 17 was adhered a flexible
print plate having a lead portion with the same shape as these thereon through a hot
press adhesion type anisotropic electroconductive film (CP 1030, trade name, produced
by Sony Chemical). This adhesion step was practiced by hot press adhesion at a temperature
of 140 °
C and a pressure of 70 kg/cm
2 for 15 seconds.
[0122] The actuation situation of the ultrasonic probe obtained as described above was measured
by an impedance analyzer (4192A, trade name, produced by YHP) to confirm that reliability
was very high with the average resonance frequency being 7.6 MHz and the variance
of the characteristics of the actuating element being within 5 %.
Example 7
[0123] A laminated polymeric piezoelectric ultrasonic probe as shown in Fig. 20 was prepared.
First, as the polymeric piezoelectric members 1' and 1", films of the PVDF type copolymer
applied with polarizing treatment similarly as in the above Example 6 were employed,
and each film was made to have a thickness of 38 um. As the polymeric thin films 4'
and 4", a polyimide film (Kapton 30 H, trade name, produced by Toray) was employed,
and on the polyimide film 4' were formed electrodes 3 and 3' shaped in rectangular
shape of 20 mm in length and 1.02 mm in width in a number of 192 with a distance of
0.1 mm, respectively,'and further the common electrode lead take-out portions 17'
and 17" with a length of 20 mm and a width of 3 mm were formed in the same manner
as described above. On the other hand, on the polyimide film 4", a common electrode
2' of 20 mm x 230 mm was formed similarly. Further, as the X/4 plate 6' functioning
also as the common electrode, a copper plate with a thickness of 150 um was prepared.
[0124] Then, on the brim portions of the common electrode lead take-out portions 17' and
17" and the brim portion of the common electrode 2, spots 18' and 18" consisting of
an electroconductive adhesive as shown in Fig. 21 were formed, and the respective
layers were adhered with an adhesive 5' to give a structure as shown in Fig. 22, followed
by hot press adhesion of the flexible print substrate similarly as described above.
[0125] When the ultrasonic probe having a laminated structure as prepared above was measured
by the same impedance analyzer (4192A, trade name, produced by YHP) as in the above
Example 6, it was confirmed that reliability was very high with the average resonance
frequency being 5.1 MHz and the variance in characteristics of the actuating element
being within 5 %.
Example 8
[0126] With reference to Fig. 25 and Fig. 26, an example of the polymeric piezoelectric
ultrasonic probe is to be described.
[0127] In the Figures, first, as the polymeric piezoelectric members 1" and 1"', films consisting
of PVF
2·TrFE copolymer with a thicknes of 40
Um previously applied with polarizing treatment were employed and arranged so that
their polarizing axes were opposed to each other. In the Figures, the upper portion
shows the side at which the acoustic propagating body is positioned, namely the acoustic
actuating side, and the lower portion corresponds to the acoustic non-actuating side.
And, between the polymeric piezoelectric members 1" and 1"', a polymeric thin film
4 having electrodes 3 and 3' formed thereon was interposed. For the polymeric thin
film 4, a polyimide film (Kapton 30H, trade name, produced by Toray K.K.) was used
and a silver layer with a thickness of 1 µm was formed wholly over the both surfaces
of the polymeric thin film by application of the vacuum vapor deposition method, followed
by patterning by way of etching of the silver layer to make the acoustic actuating
region shaped in a number of rectangular electrodes with a length of 20 mm and a width
of 1.02 mm, which were arranged in a number of 64 with an interelectrode distance
of 0.1 mm.
[0128] Then, on the surface on the acoustic actuating side of the polymeric piezoelectric
member 1" (upper surface), a common electrode 2 consisting of silver with a thickness
of 1 um was formed on the whole regional surface corresponding to the acoustic actuating
portions of the electrodes for driving 3 and 3', while, on the acoustic non-actuating
side of the polymeric piezoelectric member 1"', a X/4 plate 6' (also functioning as
the common electrode) made of a copper plate with a thickness of about 150 µm having
the same shape as the common electrode 2 was formed. The X/4 plate 6' and the common
electrode 2 were electrically connected and each grounded. And, the polymeric piezoelectric
members 1" and 1", the polymeric thin film 4 having electrodes 3 and 3' formed thereon,
and the polymeric piezoelectric member and the λ/4 plate 6', respectively, were adhered
with each other through epoxy type adhesives 5, 5' and 5" (301-2, trade name, produced
by Epotech Co.) to complete the polymeric piezoelectric ultrasonic probe of the present
invention.
[0129] In such a polymeric piezoelectric ultrasonic probe, the shape of the polymeric piezoelectric
members 1" and 1"', as also apparent from Fig. 26, was set so that it became further
greater by about 5 mm on the left and right sides in the drawing than the end portions
of the acoustic actuating regions of the electrodes for driving 3 and 3' along the
lontigudinal direction of the electrodes for driving 3 and 3'.
[0130] The polymeric piezoelectric ultrasonic probe of the present invention thus obtained
was secured on its acoustic non-actuating side onto the back supporting plate made
of an acrylic resin (not shown), and further to the electrodes for driving 3 and 3'
was adhered through a hot press adhesion type anisotropic electroconductive film (CP
1030, trade name, produced by Sony Chemical) a flexible print plate having a lead
wire pattern with a shape conforming to the lead take-out portion of the rectangular
electrode pattern formed thereon to take out lead wires. In carrying out adhesion,
the anisotropic electroconductive film was subjected to hot press adhesion at a temperature
of 140 °C and a pressure of 70 kg/cm
2 for 15 seconds.
[0131] For the above ultrasonic probe, the actuation situation in the unit 'element was
measured by means of an impedance analyzer (4192A, trade name, produced by YHP) and
an ultrasonic probe evaluating apparatus (UTA-3, trade name, produced by Aerotech
Co.). In this case, in the impedance analyzer, measurement was conducted primarily
about whether the unit element actuated completed through the lead wire, while in
the ultrasonic probe evaluating apparatus, the reflected wave from the acrylic block
provided in water at a depth of 70 mm was analyzed to measure primarily the actuation
situation of the actuating element, namely presence of short circuit, breaking of
elements among 64 elements, average actuating central frequency (f
0). sensitivity (dB), band region (the frequency range of - 10 dB relative to the actuating
central frequency is defined by Δf/f
0). The results are shown in Table 3.

[0132] As is apparent from the above description, the polymeric piezoelectric ultrasonic
probe, since it is made to have at least a part of the polymeric piezoelectric member
extended in the direction of electrodes for driving having an inherent shape, for
example, rectangular electrodes from the electrode end portions of the rectangular
electrodes, breaking, etc. by short circuit of the a/4 plate and the electrodes for
driving or mechanical contact with the λ/4 plate will not be generated even when more
or less deviation in position may occur between the λ/4 plate and the polymeric piezoelectric
member, whereby a polymeric piezoelectric ultrasonic probe with very high reliability
can be obtained.
Example 9
[0133] A polymeric piezoelectric member was prepared by removing the aluminum electrodes
used for polarizing treatment by etching from the both surfaces of a film consisting
of a PVDF type copolymer with a thickness of 37 µm applied previously with polarizing
treatment. Next, as electrodes for driving, silver was vapor deposited in vacuo to
a thickness of about 1 µm on both surfaces of a polyimide film (Kapton 30H, trade
name, produced by Toray) and etched to provide electrodes shaped in rectangular strips
(shape of acoustic actuating portion: electrode length 20 mm, electrode width 1.02
mm, interelectrode distance 0.1 mm, number of electrodes for driving 64). Also, on
one surface of the polyimide film (Kapton 30H, trade name, produced by Toray), silver
was vapor deposited and etched to provide a common electrode (20 mm x 67.32 mm). As
the other common electrode functioning also as the λ/4 acoustic reflective plate,
a copper plate with a thickness of 150 um having the same shape (20 mm x 67.32 mm)
as the previously prepared common electrode was prepared.
[0134] As the next step, after two sheets of the polymeric piezoelectric member were arranged
so that the polarizing axis directions may be opposed to each other as shown in Fig.
27, the polymeric thin film provided with the electrodes for driving was sandwitched
between the piezoelectric members, and further the'first common electrode provided
on the polyimide and the common electrode functioning also as the X/4 acoustic reflecting
plate made of the copper plate were arranged as opposed to the electrodes for driving
through the intermediary polymeric piezoelectric member.
[0135] The first common electrode and the common electrode functioning also as the V4 acoustic
reflective plate having the same shape were arranged so that they were not protruded
from each other as viewed from the laminated direction.
[0136] Further, on the back of the common electrode functioning also as the λ/4 acoustic
reflective plate, an acrylic supporting material having a radius of curvature of 100
mm was placed. Then, for registration of the common electrode and the common electrode
functioning also as the 1/4 acoustic reflective plate, a part of its end portion was
fixed by an instantaeous adhesive (Allonalpha, trade name, produced by Toa Gosei)
so that protruded portion through deviation in position was not formed, and further
adhesion was effected with an epoxy type adhesive (301-2, trade name, produced by
Epotech Co.) to obtain an acoustically integrated polymeric piezoelectric ultrasonic
probe.
[0137] In the probe of Example, lead wires from the electrodes for driving were taken out
by a flexible print substrate of the shape conforming to the lead take-out portions
of the electrode pattern for driving through a hot press adhesion type anisotropic
electrodoncutive film (CP 1030, trade name, produced by Sony Chemical).
[0138] For the probe of Example, characteristic capacitance and resonace freuency were measured
by an impedance analyzer (4192A, trade name, produced by YHP), and also the actuating
characteristic by an ultrasonic probe evaluating apparatus (UTA-3, trade name, produced
by Aerotech Co.). In this case, in the ultrasonic probe evaluating apparatus, the
reflected wave from the acrylic block provided in water at a depth of 70 mm was analyzed
for measurement primarily of the average actuating central frequency (f0) and sensitivity
of the actuating element, and the receiving wave form was observed.
[0139] The average values of the results are shown in Table 4.

[0140] The probe obtained in this Example has the common electrode and the common electrode
functioning also as the X/4 acoustic reflective plate which are the same in shape,
and therefore little in change of frequency of the ultrasonic wave accompanied by
change in electrical impedance or ununiformization of the vibrating mode and can exhibit
good actuating characteristics.
Example 10.
[0141] A polymeric piezoelectric member was prepared by removing the aluminum electrodes
used for polarizing treatment by etching from the both surfaces of a film consisting
of a P
VDF type copolymer with a thickness of 37 µm applied previously with polarizing treatment.
Next, as electrodes for driving, silver was vapor deposited in vacuo to a thickness
of about 1 µm on both surfaces of a polyimide film (Kapton 30H, trade name, produced
by Toray) and etched to provide electrodes shaped in rectangular strips (shape of
acoustic actuating portion: electrode length 24 mm, electrode width 1.02 mm, interelectrode
distance 0.1 mm, number of electrodes for driving 64). Thus, the electrode length
of the electrodes for driving was made greater as 24 mm than the width 20 mm of the
corresponding common electrode and the common electrode functioning also as the a/4
acoustic support. Also, on one surface of the polyimide film (Kapton 30H, trade name,
produced by Toray), silver was vapor deposited and etched to provide a common electrode
(20 mm x 67.32 mm). As the other common electrode functioning also as the 1/4 acoustic
reflective plate, a copper plate with a thickness of 150 um having the same shape
(20 mm x 67.32 mm) as the common electrode was prepared.
[0142] After these were arranged so that the polarizing axes of the polymeric piezoelectric
members 1 and l' might be opposed to each other as shown in Fig. 30, the polymeric
thin film 4 provided with the electrodes for driving was sandwitched between the piezoelectric
members, and further the first common electrode 2 provided on the polyimide film which
was the polymeric thin film 4 and the common electrode 2' functioning also as the
λ/4 acoustic reflecting plate made of the copper plate were arranged on the both sides
thereof and adjusted in position so that both common electrodes conformed to each
other. On the back of the common electrode functioning also as the λ/4 acoustic support,
an acrylic supporting material having a curvature of radius of 100 mm was provided.
[0143] Then, for preventing the common electrode and the common electrode functioning also
as the λ/4 acoustic reflective plate from deviation in position, their end portions
were partially fixed by an instantaeous adhesive (Allonalpha, trade name, produced
by Toa Gosei), and further adhesion was effected with an epoxy type adhesive (301-2,
trade name, produced by Epotech Co.) to obtain an acoustically integrated polymeric
piezoelectric ultrasonic probe.
[0144] In this case, as mentioned above, since the electrode length of the electrodes for
driving was larger than the width of the common electrode and the common electrode
functioning also as the λ/4 acoustic support, the common electrode and the common
electrode functioning also as the λ/4 acoustic support were completely opposed to
the electrodes for driving, whereby there was no portion having no corresponding opposed
electrode.
[0145] In the probe of Example, lead wires from the electrodes for driving were taken out
by a flexible print substrate of the shape conforming to the lead take-out portions
of the electrode pattern for driving through a hot press adhesion type anisotropic
electroconductive film (CP 1030, trade name, produced by Sony Chemical).
[0146] And, characteristic capacitance (pF) and resonance frequency (fr) were measured by
an impedance analyzer (4192A, trade name, produced by YHP), and also the actuating
characteristic by an ultrasonic probe evaluating apparatus (UTA-3, trade name, produced
by Aerotech Co.). In this case, in the ultrasonic probe evaluating apparatus, the
reflected wave from the acrylic block provided in water at a depth of 70 mm was analyzed
for measurement primarily of the average actuating central frequency (f
0) and sensitivity of the actuating element, and the receiving wave form was observed.
The results are shown in Table 5.

[0147] The probe obtained in this Example, as apparently seen from the above results, is
little in change of electrical impedance, has good receiving wave form, and is also
little in frequency change accompanied with ununiformization of the vibration mode
and high in sensitivity.
Example 11
[0148] A linear array type ultrasonic probe of 5 MHz, 64 ch with the use of a polymeric
piezoelectric member was trially prepared. The polymeric piezoelectric member employed
consisted of two sheets laminated of a polyvinylidene film with a thickness of 56
um, and a a/4 thick copper plate was adhered thereto as the acoustic reflective plate.
The electrode length was 13 mm, the electrode width 0.9 mm and the interelectrode
distance 0.1 mm. For comparison, for the both cases of a drum type inductor and a
troidal type inductor, their sound field patterns were examined. Each inductor was
mounted on a flexible print substrate and connected on the vibrator side. As the target,
a tungsten wire of 100 µm in diameter was _ used and placed in water. On the ultrasonic
wave, an impulse voltage of about 200 V was applied to radiate ultrasonic wave into
water and the wave form reflected from the above target was determined. The target
was placed in parallel to the direction in which the driving elements were arranged
and moved in the same arranged direction. As the sound field pattern, the reflected
wave was detected and then amplified by a logarithmic amplifier. Fig. 50 and Fig.
51 show the sound field patterns when employing drum type inductor and a troidal type
inductor, respectively, in which the axis of abscissa indicates the direction in which
the elements are arranged and the axis of ordinate beam intensity. It can be seen
that a sound field pattern with little cross-talk is obtained by use of a troidal
type inductor.
Example 12
[0149] A polymeric piezoelectric ultrasonic probe as shown in Fig. 10 with a central frequency
of 5 MHz and an element number of 64 was trially prepared. As the polymeric piezoelectric
members 1 and 1', a P
VF
2 film with a thickness of 37 µm was used and adhered on a copper plate with λ/4 thickness
as the acoustic reflective plate 6. The length of the electrode for driving 3 was
made 13 mm, the width 0.9 mm and the interelectrode distance 0.1 mm. And, an inductor
was connected between the electrode 3 and the electrode terminal.
[0150] Evaluation was conducted according to the method using a UTA-3.(trade name, produced
by Aerotech Co.) which a standard pulser receiver as the driving circuit and the receiving
circuit by receiving the reflected wave from the acrylic block placed in water at
a depth of 7 cm and measuring sensitivity from the wave height value of the reflected
wave, and also measuring the central frequency (f
0) from the frequency spectrum and the frequency (Δf) at - 20 dB region from f
0 whereby measuring the specific band region width (Δf/f
0). The results of measurement of these sensitivity and specific band region width
by varying inductance values are shown in Table 6.

[0151] In Table 6, the inductance value 39 µH is the value giving the highest sensitivity,
but when employing an inductance value within the scope based on the present invention,
for example, 26 µH which is 67 % of 39 µH, the specific band region width is improved
to a great extent as 1.56-fold, although the sensitivity is lowered by 0.65 dB.
[0152] Fig. 36 is a graphic representation of the relationship between the sensitivity and
the specific band region width thus measured. Also, Fig. 52 shows the relationship
of the product of sensitivity x specific band region width versus inductance value.
The present invention, in other words, chooses an inductance value in the vicinity
of the point where the product of sensitivity x specific band region width becomes
maximum.
[0153] Thus, according to the present invention, a polymeric piezoelectric ultrasonic probe
can be provided which is high in sensitivity and yet broad in specific band region
width, thus being good in S/N ratio and also high in distance resolving ability.
Example 13
[0154] The extent of mutual induction of a drum type coil was examined. As shown in Fig.
53 and Fig. 54, in the same relation ship as in the practical linear array ultrasonic
probe (a is 6 mm and b is 5 mm), and, as to their arrangement, the case when the central
axes of the coils 30, 31 and 32 are in parallel to each other and the case when they
are perpendicular to each other were considered. In carrying out the test, a double-coated
tape was plastered on a glass epoxy substrate 7, and both of the linear array ultrasonic
probes as shown in Fig. 53 and Fig. 54 were measured by use of an impedance analyzer
(4192A, trade name, produced by YHP) at 5 MHz and 1 Vpp. The results are shown in
Table 7. In spite of using the same coil, there was a difference in inductance value
between the probes shown in the above Figures. In the case of the probe shown in Fig.
54, the inductance value was approximately the same to the sum of the inductance values
measured for each one element, while the inductance value is greater than such sum
of individual values in the case of the probe shown in Fig. 53, which may be considered
as a result of mutual induction.

Example 14
[0155] A linear array type ultrasonic probe was prepared from a PVF2·TrFE type copolymer
containing vinylidene fluoride and ethylene trifluoride having an electromechanical
coupling coefficient of 21 %. This probe was found to be markedly influenced by the
cross-talk by the coils, and the sound field characteristics directly concerned with
image characteristics were examined. The specification of the ultrasonic probe was
5 MHz of frequency, 64 channels, 13 mm of electrode length, 0.9 mm of electrode width
and 0.1 mm of interelectrode distance. The measured item was the echo from the tungsten
wire of 100 um in diameter placed in water at a depth of 10 mm. Measurement was conducted
by first applying a pulse voltage approximate to the impulse of 200 V, detecting the
echo wave form, then passing it through a logarithmic amplifier and recording its
output. The results are shown in
Fig. 55 and Fig. 56. Fig. 55 shows the case in which the coils were arranged with their
central axes in parallel to each other. Fig. 56 shows the case when the coils were
arranged with their central axes being crossed with each other at right angle according
to the present invention. As compared with the disturbed sound field pattern in the
case of parallel arrangement, there is substantially no disturbance in the case of
the arrangement crossed at right angle.
Example 15
[0156] Description is made of the case of a polymeric piezoelectric member in which an ultrasonic
probe using a PVDF type copolymer with an electromechanical coupling coefficient kt
= 24 % was connected to a cable.
[0157] The ultrasonic probe had a structure consisting of respective vibrators each with
a shape of a rectangular strip of 20 mm in length and 1.02 mm in width, which are
juxtaposed in a number of 192 at an interval of-0.1 mm, namely a linear array type
with 192 channels. And, the ultrasonic probe was designed to have a central frequency
of 5 MHz. Further, a coil (12 uH) and a transformer (turns ratio 1 : 2.5) were employed
for impedance matching with the power source, and these were placed on a glass epoxy
substrate together with the above vibrators. And, for connection of these vibrators
to the cable, 34-pin connectors (HIF3E-34P-2.54DS, trade name, produced by Hirose
Denki) were used in a number of 6.
[0158] On the other hand, as the cable, 3 double shield cables with 64 cores (BSM30-1910,
110 pF, trade name, produced by Furukawa Denko) were prepared and each was made to
have a length of 2.4 m.
[0159] At the tip end portion of each of such cables, as shown in Fig. 43, the exposed portion
39a of the core wire coated layer was set at a length A = 5 mm and the earth wire
take-out portion at a length B = 10 mm. Then, each cable was connected to a connector
socket as shown in
[0160] Fig. 44, for example 34-pin connector 43 (HIF3C-34D-2.54C, trade name, produced by
Hirose Denki) (used in a number of 6), and further the earth wire take-out portion
40a was soldered onto the copper plate 44 on the side surface. Thereafter, six 34-pin
connectors and the aforesaid six pin connectors on the driving member side were connected
to each other.
[0161] The results of measurement of the impedance characteristics and pulse characteristics
of the ultrasonic probe thus connected to the cable are shown in Fig. 57 and Fig.
58, respectively.
[0162] The impedance characteristics were measured by a network analyzer (8505A, trade name,
produced by HP), and the pulse characteristics determined by measuring the echo from
the acryic block target in water by UTA-3 (trade name, produced by Aerotech) which
was a standard pulser.
[0163] Further, for comparison, the impedance characteristics and pulse characteristics
of an ultrasonic probe for which the connecting method of the prior art was applied,
namely an ultrasonic probe connected by use of a cable with A = B = 20 cm in Fig.
43, were measured in the same manner as described above to obtain the results as shown
in Fig. 59 and Fig. 60, respectively.
[0164] As a result, in the ultrasonic probe for which the connecting method of the prior
art was applied, first with respect to impedance characteristics, unnecessary viabration
was observed in the vicinity of the resonance point (Fig. 59), and also with respect
to pulse characteristics, sensitivity was lowered, and deterioration in characteristics
such as prolonged continuation of vibration was observed (Fig. 60).
[0165] As described in detail above, according to the present invention, not only breaking
or short circuit of electrodes shaped in rectangular strips can be prevented, but
also it becomes possible to connect lead wires with good reliability. Besides, not
only cumbersomeness in registration of electrodes shaped in rectangular strips during
lamination of polymeric piezoelectric members can be cancelled, but also acoustic-electrical
coupling or cross-talk can be reduced.
[0166] According to the lead wire connecting method of the above, connection with solder,
etc. in connecting electrodes for driving to lead wires can be easily done, whereby
reliability and reproducibility at the lead wire connecting portions can be dramatically
improved. Also, such phenomena as deterioration with lapse of time, peel-off, etc.
at the connecting portions between the electrodes for driving and lead wires can be
cancelled, and further deformation or breaking of wires at the electrode portions
for driving, or depolarization phenomenon accompanied by heating to a high temperature
of the polymeric piezoelectric member can be inhibited.
[0167] The polymeric piezoelectric ultrasonic probe, since the electrodes on both surfaces
of the polymeric thin film are connected electrically to each other, has a very simple
connecting structure with lead wires, and is also high in reliability, thus being
very great in its commercial value.
[0168] Further, the polymeric piezoelectric ultrasonic probe has a structure which can afford
lead take-out of electrodes for driving and lead take-out of the common electrode
at one site, and therefore restricted spatially during lead take-out, and yet has
the advantage of high reliability with respect to characteristics. Also, in the case
of having a laminated structure having a plural number.of common electrodes, stabilization
of potential can be accomplished by electrically connecting the common electrodes
to each other.
[0169] Further, since the electroconductive adhesive layers which are electrical connecting
means for respective electrodes are formed intermittently, escape of the ordinary
superfluous adhesive in the adhesion step can readily be effected, which is also very
advantageous in carrying out the process.