| (19) |
 |
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(11) |
EP 0 186 357 B2 |
| (12) |
NEW EUROPEAN PATENT SPECIFICATION |
| (45) |
Date of publication and mentionof the opposition decision: |
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16.07.1997 Bulletin 1997/29 |
| (45) |
Mention of the grant of the patent: |
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03.03.1993 Bulletin 1993/09 |
| (22) |
Date of filing: 06.12.1985 |
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| (51) |
International Patent Classification (IPC)6: B24B 31/06 |
|
| (54) |
Tumbling apparatus
Scheuertrommel
Tonneau de polissage
|
| (84) |
Designated Contracting States: |
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BE CH DE FR GB IT LI SE |
| (30) |
Priority: |
21.12.1984 US 685121 19.09.1985 US 777821
|
| (43) |
Date of publication of application: |
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02.07.1986 Bulletin 1986/27 |
| (73) |
Proprietor: GENERAL KINEMATICS CORPORATION |
|
Barrington
Illinois 60010 (US) |
|
| (72) |
Inventor: |
|
- Musschoot, Albert
Barrington
Illinois 60010 (US)
|
| (74) |
Representative: Geissler, Bernhard, Dr. jur., Dipl.-Phys. et al |
|
Patent- und Rechtsanwälte
Bardehle . Pagenberg . Dost . Altenburg .
Frohwitter . Geissler & Partner
Postfach 86 06 20 81633 München 81633 München (DE) |
| (56) |
References cited: :
EP-A- 0 086 868 DE-A- 2 454 288 DE-A- 2 853 344 FR-A- 1 126 296 US-A- 4 047 343
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CH-A- 551 845 DE-A- 2 831 688 DE-A- 2 921 903 US-A- 4 025 419
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| |
|
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- Brochure Carl Schenck AG, "Vibration Exciters", Seite 7057, April 1978
- Brochure Carl Schenck AG, "Rund um den Guss", Seite 7063, June 1984
- W. Axt, Bandformen und. Einsatzbeispiele von Schwingrinnen und Schwingsieben, Aufbereitungstechnik
Nr. 3, 3/1967.
|
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| |
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Remarks: |
|
The file contains technical information submitted after the application was filed
and not included in this specification |
|
[0001] This invention relates to vibrator apparatus and, in particular, to vibratory tumbling
machines for mixing material and for cleaning or shake-out of parts to be processed,
such as castings, mouldings or bulk material with or without a working media.
[0002] In many foundry operations, separation of sand and scale from castings is required.
Typically, the castings are initially tumbled to dislodge foreign matter adhering
to the castings. To assist this dislodging, shot may be caused to impinge upon the
castings as they are tumbled. An exemplary structure through which dislodging of foreign
matter according to the above can be better accomplished as shown in US-A-3793780
in respect of which the inventor, Albert Musschoot, is also the inventor of the present
invention.
[0003] In the aforesaid US-A-3793780, there is generally described a vibratory apparatus
comprising a container having a material supporting surface, mounting means for resiliently
mounting the container for unconstrained vibratory movement relative to a mounting
surface, and vibration generator means mounted on the container.
[0004] More particularly, the material supporting surface is concavely linear in cross-section
and the vibration generator means during a shake-out operation to separate, say, sand
from castings, will generate vibratory forces to tumble the castings on the concavely
linear supporting surface.
[0005] The aforesaid US-A-3793780 generally discloses a method of operating a resiliently
supported vibratory material handling container which comprises generating vibratory
forces along a linear path and transmitting the forces to the container with the linear
path displaced to one side of the centre of gravity of the container to cause the
container to vibrate
[0006] EP 0 086 868 discloses a vibratory apparatus according to the preamble of claim 1
and a tumbling method according to the preamble of claim 11 in which the vibratory
forces employed are exerted along a linear path intersecting the container. Furthermore,
the vibratory generating means are not resiliently connected with the container.
[0007] In accordance with one aspect of the present invention as claimed a vibratory apparatus
comprising a container having a material supporting surface, mounting means for resiliently
mounting the container for unconstrained vibratory movement relative to a mounting
surface, and vibration generator means mounted on the container is provided, wherein
the material supporting surface is concavely curved in cross-section with respect
to the interior of the container and is either generated about an axis when constituting
a circular arc or is generated about the centres of circles osculating the concavely
curved surface. The vibration generator means is mounted on the container offset from
the axis or osculating circles centres and generates vibratory forces along a linear
path offset from the axis or from the osculating circles centres, the vibration generator
means and the container having a centre of gravity (OG) offset from the axis or from
the osculating circles centres of the container, and the vibration generator means
and the linear path of vibratory forces being on the same side of the centre of gravity.
This vibratory apparatus is characterized in that the vibration generator means is
mounted on a support plate, the vibration generator means and the support plate being
resiliently mounted on a bracket mounted on the container, and in that the linear
path of vibratory forces is outside the container, the vibratory forces vibrating
each point of the material supporting surface along segments of circles which do not
conform to the curvature of the curved material supporting surface at the related
point, each circle segment having a centre of rotation which lies at a position spaced
from the axis or from the osculating circles centres and from the centre of gravity
and on the opposite side of the axis or the osculating circles centres of the container
from the linear path of vibration forces.
[0008] In accordance with another aspect of the invention as claimed a method of operating
a resiliently supported vibratory material handling container is provided which comprises
using vibration generator means being mounted on the container, the vibration generator
means being designed to generate vibratory forces along a linear path and to transmit
the forces to the contai ner with the linear path displaced to one side of the centre
of gravity of the container to cause the container to vibrate, wherein the container
has a material supporting surface which is concavely curved in cross-section with
respect to the interior of the container and is either generated about an axis when
constituting a circular arc or is generated about the centres of circles osculating
the concavely curved surface, the linear path along which the vibratory forces are
generated being offset from the axis or from the osculating circle centres, the vibration
generator means and the container having a centre of gravity offset from the axis
or from the osculating circles centres of the container, and the vibration generator
means and the linear path of vibratory forces being on the same side of the centre
of gravity. This method is characterized by using a vibration generator means being
mounted on a support plate, the vibration generator means and the support plate being
resiliently mounted on a bracket mounted on the container, and by the linear path
of vibratory forces being outside the container, the vibratory forces vibrating each
point of the concavely curved material supporting surface along segments of circles
which do not conform to the curvature of the concavely curved material supporting
surface at the related point, each circle segment having a centre of rotation lying
at a position spaced from the axis or from the osculating circles centres and from
the centre of gravity and on the opposite side of the axis or the osculating circles
centres of the container from the linear path of vibratory forces.
[0009] Both the aforesaid aspects of the present invention have the advantage of resulting
in improved tumbling of a batch of material (which may be castings with or without
working media) in the container which may also be used to mix materials of different
characteristics in a highly efficient manner. The material in the container is tumbled
not only due to the coefficient of friction of the material with the supporting surface
of the container, but also due to the angle of attack between the material and the
supporting surface at any given point because the material in contact with or close
to the supporting surface will follow the segmented circular bath of that point which
is different from the curved profile of the supporting surface at that same point.
[0010] The angle of attack between the material and the container can be varied to vary
the rate or character of mixing to vary the rate of cleaning of castings, to vary
the rate of tumbling, or to vary the conveying and tumbling action between the material
and the supporting surface of the container.
[0011] Attention is also directed to US-A-3157004 of which the inventor is again Albert
Musschoot. This patent concerns obtaining an improved finish on cast or moulded parts
by adding a vibratory motion to the tumbling apparatus, the system being developed
in the early 1960's. Specifically, the tumbling apparatus using a U-shaped tub mounted
on trunnions. Vibratory force was applied directly to the U-shaped tub and passed
through the centre of gravity of the tub. When the tub was tilted about the trunnions,
the vibratory force was used to discharge the media and parts from the tub.
[0012] In order that the present invention may be well understood there will now be described
two embodiments thereof, given by way of example, reference being made to the accompanying
drawings, in which:
Figure 1 is an end view of one preferred from of a vibratory tumbling machine with
some parts shown in cross-section and some parts shown in phantom;
Figure 2 is an elevation view of the machine of Figure 1 as viewed from the right
in Figure 1.
Figure 3 is a view like Figure 1 but with a difference in the line of application
of the vibratory force;
Figure 4 is a view of one form of deck for mounting the vibration generator of Figure
1 showing alternative positions of the deck;
Figure 5 is a view similar to Figure 3 showing a modification of the preferred vibratory
tumbling machine;
Figure 6 is a view like Figure 2 of the modified preferred vibratory tumbling machine;
Figure 7 is a copy of a chart of the paths of movement of material in the machine
of Figure 1 in operation;
Figure 8 is a copy of a chart of the paths of movement of material in the machine
of Figure 5 in operation; and
Figure 9 is a cross-sectional view of a cylindrical deflector with openings or ports
therethrough.
[0013] In a preferred form of the invention shown in Figures 1-3, a tumbling apparatus for
mixing, cleaning, and/or shake out of parts is designated by numeral 110 and comprises
a container 112 which in the illustrated form is a cylindrical drum and a vibration
generator 114. The container 112 could be an open top member, an oval member or any
desired shaped member as long as it has a horizontal axis. The container 112 is attached
at each end to end plates 116 of a frame 118. In addition to the end plates 116, the
frame has a bottom plate 120 connected to the end plates with corner reinforcing gussets
122 extending between the container, an end plate and the bottom plate for supporting
the container 112. Gussets 124 extend between a flange 126 and the end plates in the
vicinity of the corners of the machine to provide reinforced pads at the corners.
The machine is resiliently supported on a foundation or base 128 by means of springs
130 attached to the pads on the flanges 126 and to the foundation. The springs 130
may be coil springs, as shown, or may be air springs or the like.
[0014] The container 112 has an inlet port 132 near the high point of the container at one
end portion and is comprised of a flanged opening 134 having a funnel shaped hopper
136. The inlet port 132 could be through the high part of the end plate 116 just as
well. An outlet port 138 is formed through the side wall of the container upward of
the low point of the container and at the opposite end of the container from the inlet
port. The outlet port 138 can be opened or closed, but when opened, has a platform
140 over which the discharged parts and/or media flows. A conveyor 142 communicates
with the outlet port for conveying discharged parts and/or media away from the machine.
The discharge or outlet port 138 could be through the low point of the cylinder of
the container for certain applications. It will be noted in Figure 2 that the horizontal
axis 139 of the container angles a few degrees from the horizontal so that the outlet
end of the container is lower than the inlet end. This accommodates flow of the material
through the container as the tumbling, mixing, polishing and/or shake-out is taking
place.
[0015] A bracket 144 includes a pair of spaced apart mounting supports 146 affixed to the
container on one side of the vertical axis of the container. The ends of the supports
146 spaced from the container have a substantially horizontal edge 148 with an aperture
150 through an end portion of each support in horizontal alignment with each other.
A horizontal axis 152 connecting the centres of the two apertures 150 is parallel
to the horizontal axis 139 of the container. A line 154 drawn through the centre (at
the horizontal axis 139) of the container 112 and the centre (horizontal axis 152)
of the apertures 150 of the bracket 144 forms an angle A to a vertical axis 156 of
the machine. As shown, the angle A between the line 154 and the vertical axis 156
of the container is approximately 45°. The bracket 144 also has a mounting deck 158
between the supports 146 and, as shown, the deck is pivotally mounted to the supports
146 by pivot pins 160 passing through aperatures 162 in depending flanges 164 on the
deck and through the apertures 150 in the supports 146. The deck 158 is locked in
position relative to the supports 146 by means of a pair of bolts 166 passing through
arcuate slots 168 in the supports 146. When the bolts 166 are tightened down, the
deck 158 is locked in place on the supports on the container.
[0016] The vibration generator 114 comprises a support plate 169 resiliently mounted on
the deck 158 of the bracket 144 by a plurality of springs 170. A motor 172 is mounted
on the support plate 169 with the axis of a double ended drive shaft 174 lying substantially
parallel to the longitudinal axis 139 of the container. Eccentric weights 176 are
mounted on each end of the double ended shaft and are encased in covers 178. Variable
force vibration generators such as the types shown in our US-A-4495826 and US-A-3358815
may be substituted for the eccentric weights 176 on each end of the shaft 174. As
illustrated in Figures 1-3, the linear vibratory forces are generated by a two mass
system, the motor 172, the plate 169 and the weights 176 being one mass, and the container
112, the bracket 144 and the frame 118 being the second mass. The vibration generator
114 as shown in Figure 1 has an axis 180 which is vertical and intersects the axis
154 of the pivot pins 160 and is perpendicular to the support surface or foundation
128.
[0017] Operation of the vibration generator 114 will produce vibratory forces 182 (illustrated
generally by the double ended arrow) along a linear path 180. As shown, the path 180
and the linear forces 182 pass exteriorly of the container 112.
[0018] When the apparatus shown in Figures 1 and 2 is operating and the vibration generator
is producing linear vibratory forces along the axis 182, the container 112 will move
in an arcuate path, basically segments of a circle, having a centre of rotation offset
from the centre of the container and located at a point R. The material within the
container in contact with or close to the inside surface will be moved along an angle
of attack with respect to the inside surface of the container. The angle of attack
is arcuate, basically a segment of a circle centred at R.
[0019] The centre of rotation R is either a point or a small closed figure such as a small
circle or ellipse which for all practice purposes may be considered to be a point.
The point R will lie along a line passing through the centre of gravity CG of the
container and intersecting the linear line of force 182 at an angle of 90°. That intersection
is on one side of the centre of gravity CG and the point R will be on the other side
of the centre of gravity.
[0020] The centre of rotation R should be offset from the centre of the cylindrical container.
If the container is not cylindrical but has a curved concave material supporting surface,
the centre of rotation R should be offset from the centres of circles osculating said
concave surface. *
*
Webster's New Collegiate Dictionary 1975 defines an osculating circle as "a circle whose centre lies on the concave side of
a curve on the normal to a given point of the curve and whose radius is equal to the
radius at that point".
[0021] To illustrate the concept, see Figure 7, a sheet of paper was affixed to one end
of the container 112 and the vibration generator 114 was energized and tuned to resonance,
thereby producing a linear force 182 along the axis 180. A stylus carried by an immovably
fixed support on the foundation or stationary surface 128 was engaged with the paper
at various points on the end plate in alignment with the surface of the container.
A tracing of the movement of the container, indicated at 184, was subscribed on the
paper by the stylus. The stylus was spotted against the paper and the container, a
multiplicity of times in the vicinity of the centre of rotation until the point R
was located; that is, the point about which the container rotated. By drawing radii
186 from the point R to the tracings, it was found that the tracing segments of a
circle are centred at R.
[0022] The movements 184 along the bottom (or low point) of the container are directed inward
into the mass with an angle or attack to produce conveying action of the media and
parts. The movements 184 acting on the working media 188 and/or parts 190 in the container
provide a vigorous and effective counter-clockwise path of motion to the media and
parts in the container. The parts and media are conveyed up the inner surface of the
container adjacent the vibration generator before falling back into the container.
The vigorous circulatory motion provides improved tumbling of the parts in the media
to increase the speed and effectiveness of the mixing in the container and of the
burnishing and polishing of the parts. Due to the slight tilt to the axis 139 of the
container 112 to the horizontal, the parts, as they are tumbled, will migrate from
the inlet end to the discharge end of the container. In the alternative, with the
axis 139 of the container horizontal, the amount of material added at the inlet 136
will determine the amount of material discharged at the outlet port 138. The outlet
port 138 can be open or closed (shown open in Figure 4). When the outlet port 138
is open, the media and parts will exit the container on the ramp 140 at the upper
portion of the circulatory path. The ramp 140 can be foraminous to permit the media
to fall down into a collection receptacle prior to being returned to the container
or, as shown, the parts and media are delivered on to the conveyor 142 and will be
conveyed to the next processing station. The inner surface 183 of the container may
be coated or lined with a material having a particular coefficient of friction to
aid in the conveying action and to improve the tumbling of the parts. The lining acts
as a wear surface and can be replaced when worn.
[0023] The character of movement of the container and handling of the material within the
container may be altered or modified by moving the location of the centre of rotation
R. The position of R will change if the direction of the linear vibratory forces change.
Similarly, the position of R will change if the centre of gravity CG is changed such
as, for example, by adding weights to the container. Incidentally, when the centre
of gravity of the container is referred to, it includes not only the container 112
but all parts attached to the container between the springs 130 and the springs 170.
[0024] The effects of changing the direction 182 of the vibratory forces is illustrated
in Figure 4. In this case the bolts 166 were loosened and the vibration generator
114 was tilted to incline the line of vibratory forces 182 some 5° from vertical and
the line of vibratory forces angled toward the container. Inasmuch as the centre of
rotation R lies on a line normal to the line of force and passing through the centre
of gravity CG. R will assume a new position as shown in Figure 4. With R in a new
position, points on the inner surface of the container will move in an arcuate path
or segments or a circle centred at the new location of R. This imparts a vibratory
conveying movement to the material adjacent or in contact with such point to move
along such paths thereby providing a different character of movement of the mass of
material inside the container. The effect that will be first noted with the relocation
of R is the change in the slope of the material within the container.
[0025] A valuable and perhaps surprising characteristic in the operation of the apparatus
shown when used as a vibrating tumbling apparatus where parts and a media are placed
within the container is that the parts themselves will remain immersed in the media.
This is of importance not only in enhancing the cleaning and burnishing effect of
the operation cut also prevents damage to the parts being treated which would occur
if the parts surfaced and vibrated directly against the interior surfaces of the container
and against each other.
[0026] Figures 5 and 6 show a modified tumbler apparatus 110 with the axis of the vibration
generator 114 tilted to a 95° angle as in Figure 4. A baffle or deflector 192 is selectively
located in the container with Figure 8 showing the modified flow pattern and forces
acting on the material when the deflector 192 is added to the system. All of the structural
elements of Figure 5 that are the same as the structural elements of Figure 1 will
bear the same reference numerals. The line of vibrational force 182 is external of
the container. The instantaneous centre of rotation R will be located at point R so
that the movements 184 acting on the material in the drum will subscribe the appropriate
angle of attack with the surface of the container.
[0027] The baffle 192, which in Figures 5 and 6 is cylindrical but which could be square,
rectangular, tear drop shape or the like in cross section, extends from end to end
of the container 112 between the end walls 116 and can be adjusted to any desired
position using appropriate means. The baffle or deflector 192 deflects a portion of
the media over the outside of the deflector changing the pattern of flow of media
and parts 190 in the container. The baffle can be set so that only media goes over
the defector with the parts remaining submerged in the media. The tumbling and mixing
of the media was more pronounced and the media and parts climbed higher in the container
before the media cascaded back down over the deflector. With the deflector 192 adjusted
so that it was closer to the container walls, the parts were sometimes exposed on
the surface of the media but once the parts 190 tumbled over the deflector, they re-immersed
in the media thereby minimizing scratching and bumping between the parts.
[0028] The deflector 192 may be provided with openings, or ports 193, see Figure 9, through
which hot air for heating the media or cold air for cooling the media can be piped.
Burner jets could be provided in the deflector with the nozzles pointing into the
media. When ignited, the jets would burn off carbonaceous particles on sand being
processed and cleaned.
[0029] The line of force 182 along the axis 180 of the vibration generator passes exterior
of the container, and does not pass through the centre or gravity of the container.
[0030] Although the improved tumbling apparatus has been described as employing a two mass
system, such as shown at 114 in Figure 1, the apparatus does operate effectively with
any linear vibratory force system mounted directly on the container and producing
a linear line of force. The vibration generator 114 is shown upward and to the right
of the container 112. It is to be understood that the vibration generator may be located
at other positions as long as the line or force 182 is substantially offset from the
centre of gravity of the apparatus and so long as the centre of rotation is not on
the vertical centreline of the container 112. Thus, as all points on the material
supporting surface of the container are moved in segments or paths of different circles
having a common centre at R, such segments or paths are not parallel.
1. A vibratory apparatus comprising a container (112) having a material supporting surface,
mounting means (130) for resiliently mounting the container (112) for unconstrained
virbratory movement relative to a mounting surface (128), and vibration generator
means (114) mounted on the container (112), wherein the material supporting surface
is concavely curved in cross-section with respect to the interior of the container
(112) and is either generated about an axis (139) when constituting a circular arc
or is generated about the centres of circles osculating the concavely curved surface,
the vibration generator means (114) is mounted on the container (112) offset from
the axis (139) or osculating circles centres and generating vibratory forces (182)
along a linear path (180) offset from the axis (139) or from the osculating circles
centres, the vibration generator means (114) and the container (112) having a centre
of gravity (OG) offset from the axis (139) or from the osculating circles centres
of the container (112), the vibration generator means (114) and the linear path (180)
of vibratory forces (182) being on the same side of the centre of gravity (CG) characterized
in that the vibration generator means (114) is mounted on a support plate (169), the
vibration generator means (114) and the support plate (169) being resiliently mounted
on a bracket (144) mounted on the container (112), and in that the linear path (180)
of vibrating forces (182) is outside the container (112), the vibratory forces (182)
vibrating each point on the material supporting surface along segments of circles
which do not conform to the curvature of the curved material supporting surface at
the related point, each circle segment having a centre (R) of rotation which lies
at a position spaced from the axis (139) or from the osculating circles centres and
from the centre of gravity (CG) and on the opposite side of the axis (139) or the
osculating circles centres of the container (112) from the linear path (180) of vibration
forces (182).
2. A vibratory apparatus as claimed in claim 1, wherein the container (112) is rigidly
mounted on a frame (118) and wherein the mounting means (130) for resiliently mounting
the container (112) is comprised of isolation springs (130) between the frame (118)
and the mounting surface (128).
3. A vibratory apparatus as claimed in claim 1 or claim 2, wherein the axis (139) lies
substantially horizontal relative to the mounting surface (128) and wherein means
are provided for changing the angle of tilt of the container (112) relative to the
mounting surface (128).
4. A vibratory apparatus as claimed in any of claims 1 to 3, wherein the vibration generator
means (114) comprises a support plate (169), vibratory force transmitting springs
(170) connecting the support plate (169) to a bracket (144) on the container (112),
a motor (172) mounted on the support plate (169), and eccentnc weights (176) driven
by the motor (172) for producing the vibratory forces (182) along the linear path
(180).
5. A vibratory apparatus as claimed in Claim 4, wherein the vibration generated means
(114) is adjustable mounted on the bracket (144) whereby the direction of the linear
path (180) of vibratory forces (182) of the vibration generator means (114) can be
changed.
6. A vibratory apparatus as claimed in any of claims 1 to 4, wherein means (150, 160,
162, 166, 168) are provided for adjusting the vibration generator means (114) relative
to the container (112) for changing the direction of the linear path (180) of the
vibratory forces (182) which in turn changes the location of the centre of rotation
(R) and changes the vibratory forces (182) vibrating each point on the material supporting
surface.
7. A vibratory apparatus as claimed in any of claims 1 to 6, wherein the vibration generating
means (114) includes a variable force vibration generator (114) for varying the vibratory
forces (182) acting on the container (112).
8. A vibratory apparatus as claimed in any of claims 1 to 7, wherein deflector means
(192) is disposed in the container (112) and is submerged in the media (188), the
deflector means (192) changing the path of flow of media (188) and parts (190) being
tumbled in the container (112).
9. A vibratory apparatus as claimed in claim 8, wherein the deflector means (192) lies
parallel to the axis (139) of the container (112), and including means for passing
air through the deflector means (192) and into the media (188) and parts (190) for
modifying the condition of the media (188) and parts (190).
10. A vibratory apparatus as claimed in any of the preceding claims, wherein the centre
(R) of rotation lies on a line perpendicular to the linear path (180) and passing
through the centre of gravity (CG).
11. A method of operating a resiliently supported vibratory material handling container
(112) which comprises using vibration generator means (114) being mounted on the container
(112), the vibration generator means (144) being designed to generate vibratory forces
(182) along a linear path (180) and to transmit the forces (182) to the container
(112) with the linear path (180) displaced to the one side of the centre of gravity
(CG) of the container (112) to cause the container (112) to vibrate, wherein the container
(112) has a material supporting surface which is concavely curved in cross-section
with respect to the interior of the container (112) and is either generated about
an axis (139) when constituting a circular arc or is generated about the centres of
circles osculating the concavely curved surface, the linear path (180) along which
the vibratory forces (182) are generated being offset from the axis (139) of from
the osculating circles centres, the vibration generator means (114) and the container
(112) having a centre of gravity (OG) offset from the axis (139) or from the osculating
circles centres of the container (112), the vibration generator means (114) and the
linear path (180) of vibratory forces (182) being on the same side of the centre of
gravity (CG) characterized by using a vibration generator means (114) being mounted
on a support plate (169), the vibration generator means (114) and the support plate
(169) being resiliently mounted on a bracket (144) mounted on the container (112),
and by the linear path (180) of vibratory forces (182) being outside the container
(112), the vibratory forces (182) vibrating each point on the concavely curved material
supporting surface along segments of circles which do not conform to the curvature
of the concavely curved material supporting surface at the related point, each circle
segment having a centre (R) of rotation lying at a position spaced from the axis (139)
or from the osculating circles centres and from the centre of gravity (CG) and on
the opposite side of the axis (139) or the osculating circles centres of the container
(112) from the linear path (180) of vibratory forces (182).
1. Vibrationsvorrichtung mit einem Behälter (112), der eine Materialtragfläche aufweist,
mit Haltemitteln (130) zur elastischen Aufnahme des Behälters (112) für eine uneingeschränkte
Vibrationsbewegung in bezug auf eine Montagefläche (128), und mit einer auf dem Behälter
(112) montierten Vibrationsgeneratoreinrichtung (114), wobei die Materialtragfläche
in ihrem Querschnitt in bezug auf das Innere des Behälters (112) konkav gekrümmt ist
und entweder um eine Achse (139) geformt ist, wenn sie als kreisförmiger Bogen ausgebildet
ist, oder um die Mittelpunkte von Kreisen, die sich an die konkav gekrümmte Fläche
anschmiegen, geformt ist, wobei die Vibrationsgeneratoreinrichtung (114) auf dem Behälter
(112) von der Achse (139) oder den Mittelpunkten der Oskulationskreise beabstandet
angebracht ist und Vibrationskräfte (182) entlang eines linearen Weges (180) erzeugt,
der von der Achse (139) oder von den Mittelpunkten der Oskulationskreise beabstandet
ist, wobei die Vibrationsgeneratoreinrichtung (114) und der Behälter (112) einen Schwerpunkt
(CG) aufweisen, der von der Achse (139) oder von den Mittelpunkten der Oskulationskreise
des Behälters (112) beabstandet ist, wobei die Vibrationsgeneratoreinrichtung (114)
und der lineare Weg (180) der Vibrationskräfte (182) auf derselben Seite des Schwerpunktes
(CG) liegen, dadurch gekennzeichnet, daß die Vibrationsgeneratoreinrichtung (114)
auf einer Aufnahmeplatte (169) angebracht ist, wobei die Vibrationsgeneratoreinrichtung
(114) und die Aufnahmeplatte (169) auf einem Träger (144) elastisch angebracht sind,
der auf dem Behälter (112) angebracht ist, und daß sich der lineare Weg (180) der
Vibrationskräfte (182) außerhalb des Behälters (112) befindet, wobei die Vibrationskräfte
(182) jeden Punkt auf der Materialtragfläche entlang von Kreissegmenten, die nicht
mit der Krümmung der gekrümmten Materialtragfläche an dem betreffenden Punkt übereinstimmen,
in Vibration versetzen, wobei jedes Kreissegment ein Rotationszentrum (R) aufweist,
das an einer Stelle liegt, die von der Achse (139) oder von den Mittelpunkten der
Oskulationskreise und von dem Schwerpunkt (CG) beabstandet ist, und auf der gegenüberliegenden
Seite der Achse (139) oder der Mittelpunkte der Oskulationskreise des Behälters (112)
von dem linearen Weg (180) der Vibrationskräfte (182) liegt.
2. Vibrationsvorrichtung nach Anspruch 1, dadurch gekennzeichnet, daß der Behälter (112)
auf einem Rahmen (118) starr befestigt ist, und daß die Haltemittel (130) zur elastischen
Aufnahme des Behälters (112) als Trennfedern (130) zwischen dem Rahmen (118) und der
Montagefläche (128) ausgebildet sind.
3. Vibrationsvorrichtung nach Anspruch 1 oder 2, dadurch gekennzeichnet, daß die Achse
(139) in bezug auf die Montagefläche (128) im wesentlichen horizontal angeordnet ist,
und daß Mittel vorgesehen sind, um den Neigungswinkel des Behälters (112) in bezug
auf die Montagefläche (128) zu verändern.
4. Vibrationsvorrichtung nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, daß
die Vibrationsgeneratoreinrichtung (114) eine Aufnahmeplatte (169), Federn (170),
die Vibrationskräfte übertragen und die Aufnahmeplatte (169) mit dem Träger (144)
auf dem Behälter (112) verbinden, einen Motor (172), der auf der Aufnahmeplatte (169)
angebracht ist, und exzentrische Gewichte (176) umfaßt, die von dem Motor (172) angetrieben
werden, um die Vibrationskräfte (182) entlang des linearen Weges (180) zu erzeugen.
5. Vibrationsvorrichtung nach Anspruch 4, dadurch gekennzeichnet, daß die Vibrationsgeneratoreinrichtung
(114) auf dem Träger 144 verstellbar angebracht ist, sodaß die Richtung des linearen
Weges (180) der Vibrationskräfte (182) der Vibrationsgeneratoreinrichtung (114) geändert
werden kann.
6. Vibrationsvorrichtung nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, daß
Mittel (150, 160, 162, 166, 168) vorgesehen sind, um die Vibrationsgeneratoreinrichtung
(114) in bezug auf den Behälter (112) zu verstellen, um die Richtung des linearen
Weges (180) der Vibrationskräfte (182) zu ändern, was wiederum die Lage des Rotationszentrums
(R) ändert und was die Vibrationskräfte (182) ändert, die jeden Punkt auf der Materialtragfläche
in Vibration versetzen.
7. Vibrationsvorrichtung nach einem der Ansprüche 1 bis 6, dadurch gekennzeichnet, daß
die Vibrationsgeneratoreinrichtung (114) einen Vibrationsgenerator (114) mit variabler
Kraft aufweist, um die Vibrationskräfte (182), die auf den Behälter (112) einwirken,
zu verändern.
8. Vibrationsvorrichtung nach einem der Ansprüche 1 bis 7, dadurch gekennzeichnet, daß
eine Ablenkeinrichtung (192) in dem Behälter (112) eingesetzt wird und in das Medium
(188) eingetaucht wird, wobei die Ablenkeinrichtung (192) den Flußweg des Mediums
(188) und von Teilen (190) verändert, die in dem Behälter (112) getaumelt werden.
9. Vibrationsvorrichtung nach Anspruch 8, dadurch gekennzeichnet, daß die Ablenkeinrichtung
(192) parallel zu der Achse (139) des Behälters (112) liegt, und Mittel zur Durchführung
von Luft durch die Ablenkeinrichtung (192) und in das Medium (188) und die Teile (190)
aufweist, um den Zustand des Mediums (188) und der Teile (190) zu verändern.
10. Vibrationsvorrichtung nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet,
daß das Rotationszentrum (R) auf einer zu dem linearen Weg (180) senkrechten Linie
liegt, die durch den Schwerpunkt (CG) verläuft.
11. Verfahren zum Betreiben eines elastisch gelagerten Vibrationsbehälters (112) zur Materialbehandlung,
das die Verwendung einer Vibrationsgeneratoreinrichtung (114) umfaßt, die auf dem
Behälter (112) angebracht ist, wobei die Vibrationsgeneratoreinrichtung (114) derart
ausgestaltet ist, daß sie Vibrationskräfte (182) entlang einem linearen Weg (180)
erzeugt und die Kräfte (182) auf den Behälter (112) überträgt, wobei der lineare Weg
(180) nach einer Seite des Schwerpunktes (CG) des Behälters (112) versetzt ist, um
den Behälter (112) zu einer Vibration anzuregen, wobei der Behälter (112) eine Materialtragfläche
aufweist, die in ihrem Querschnitt in bezug auf das Innere des Behälters (112) konkav
gekrümmt ist und die entweder um eine Achse (139) geformt ist, wenn sie als kreisförmiger
Bogen ausgebildet ist, oder um die Mittelpunkte von Kreisen geformt ist, die sich
an die konkav gekrümmte Fläche anschmiegen, wobei der lineare Weg (180) entlang dem
die Vibrationskräfte (182) erzeugt werden von der Achse (139) oder von den Mittelpunkten
der Oskulationskreise beabstandet ist, wobei die Vibrationsgeneratoreinrichtung (114)
und der Behälter (112) einen Schwerpunkt (CG) aufweisen, der von der Achse (139) oder
von den Mittelpunkten der Oskulationskreise des Behälters (112) beabstandet ist, wobei
die Vibrationsgeneratoreinrichtung (114) und der lineare Weg (180) der Vibrationskräfte
(182) auf derselben Seite des Schwerpunktes (CG) liegen, gekennzeichnet durch die
Verwendung einer Vibrationsgeneratoreinrichtung (114), die auf einer Aufnahmeplatte
(169) angebracht ist, wobei die Vibrationsgeneratoreinrichtung (114) und die Aufnahmeplatte
(169) auf einem Träger (144) elastisch angebracht sind, der auf dem Behälter (112)
angebracht ist, und durch den linearen Weg (180) der Vibrationskräfte (182), der außerhalb
des Behälters (112) liegt, wobei die Vibrationskräfte (182) jeden Punkt auf der konkav
gekrümmten Materialtragfläche entlang von Kreissegmenten in Vibration versetzen, die
mit der Krümmung der konkav gekrümmten Materialtragfläche an dem betreffenden Punkt
nicht übereinstimmen, wobei jedes Kreissegment ein Rotationszentrum (R) aufweist,
das an einer von der Achse (139) oder von den Mittelpunkten der Oskulationskreise
und von dem Schwerpunkt (CG) beabstandeten Position liegt und auf der gegenüberliegenden
Seite der Achse (139) oder der Mittelpunkte der Oskulationskreise des Behälters (112)
von dem linearen Weg (180) der Vibrationskräfte (182) liegt.
1. Appareil vibrant comprenant un conteneur (112) présentant une surface support de matériau,
un moyen de montage (130) pour monter de manière élastique le conteneur (112) pour
un mouvement vibratoire sans contrainte par rapport à une surface de montage (128),
et un moyen générateur de vibration (114) monté sur le conteneur (112), la surface
support de matériau étant incurvée de manière concave, en coupe transversale, par
rapport a l'intérieur du conteneur (112) et étant, soit engendrée autour d'un axe
(139) lorsqu'elle forme un arc de cercle, soit engendrée autour des centres de cercles
osculateur de la surface incurvée de manière concave, le moyen générateur de vibrations
(114) étant monté sur le conteneur (112), décalé par rapport à l'axe (139), ou par
rapport au centre des cercles osculateurs, et produisant des forces vibratoires (182)
le long d'un trajet rectiligne (180), décalé par rapport à l'axe (139), ou par rapport
au centre des cercles osculateurs, le moyen générateur de vibrations (114) et le conteneur
(112) ayant un centre de gravité (CG) décalé par rapport à l'axe (139), ou par rapport
aux centres des cercles osculateurs, du conteneur (112), le moyen générateur de vibrations
(114) et le trajet rectiligne (180) des forces vibratoires (182) étant du même côté
du centre de gravité (CG), caractérisé en ce que le moyen générateur de vibrations
(114) est monté sur une plaque support (169), le moyen générateur de vibrations (114)
et la plaque support (169) étant montés de manière élastique sur une console (144)
montée sur le conteneur (112), est en ce que le trajet rectiligne (180) des forces
vibratoires (182) et au dehors du conteneur (112), les forces vibratoires (182) faisant
vibrer chaque point sur la surface support de matériau le long de segment de cercles
qui ne se conforment pas à la courbure de la surface incurvée support de matériau
au point correspondant, et chaque segment de cercle ayant un centre (R) de rotation
qui se trouve dans une position écartée de l'axe (139) ou du centre des cercles osculateurs,
et du centre de gravité (CG) et de l'autre côté de l'axe (139) ou du centre des cercles
osculateurs du conteneur (112) par rapport au trajet rectiligne (180) des forces vibratoires
(182).
2. Appareil vibrant tel que revendiqué dans la revendication 1, caractérisé en ce que
le conteneur (112) est monté rigidement sur un bâti (118) et en ce que le moyen de
montage (130) pour le montage élastique du conteneur (112) est constitué de ressorts
d'isolation (130) entre le bâti (118) et la surface de montage (128).
3. Appareil vibrant tel que revendiqué dans la revendication 1 ou 2, caractérisé en ce
que l'axe (139) est sensiblement horizontal par rapport à la surface de montage (128)
et en ce que des moyens sont prévus pour modifier l'angle d'inclinaison du conteneur
(112) par rapport à la surface de montage (128).
4. Appareil vibrant tel que renvendiqué dans l'une quelconque des revendications 1 à
3, caractérisé en ce que le moyen générateur de vibrations (114) comprend une plaque
support (169), des ressorts (170) de transmission des forces vibratoires reliant la
plaque support (169) à une console (144) sur le conteneur (112), un moteur (172) monté
sur la plaque support (169), et des masses excentrées (176) entrainées par le moteur
(172) pour produire les forces vibratoires (182) le long du trajet rectiligne (180).
5. Appareil vibrant tel que revendiqué dans la revendication 4, caractérisé en ce que
le moyen générateur de vibrations (114) est monté de manière réglable sur la console
(144), ce par quoi la direction du trajet rectiligne (180) des forces vibratoires
(182) du moyen générateur de vibrations (114) peut être modifiée.
6. Appareil vibrant tel que revendiqué dans l'une quelconque des revendications 1 à 4,
caractérisé en ce que des moyens (150, 160, 162, 166, 168) sont prévus pour régler
le moyen générateur de vibrations (114) par rapport au conteneur (112) pour modifier
la direction du trajet rectiligne (180) des forces vibratoires (182) ce qui, à son
tour, modifie l'emplacement du centre de rotation (R) et modifie les forces vibratoires
(182) faisant vibrer chaque point sur la surface support de matériau.
7. Appareil vibrant tel que revendiqué dans l'une quelconque des revendications 1 à 6,
caractérisé en ce que le moyen générateur de vibration (114) comprend un générateur
de vibration à force variable (114) pour faire varier les forces vibratoires (182)
sur le conteneur (112).
8. Appareil vibrant tel que revendiqué dans l'une quelconque des revendications 1 à 7,
caractérisé en ce que un moyen déflecteur (192) est disposé dans le conteneur (112)
et est immergé dans le matériau (188), le moyen déflecteur (192) modifiant le trajet
d'ecoulement du matériau (188) et des éléments (190) qui sont roulés dans le conteneur
(112).
9. Appreil vibrant tel que revendiqué dans la revendication 8, caractérisé en ce que
le moyen déflecteur (192) est parallèle a l'axe (139) du conteneur (112), et comprend
un moyen pour faire passer de l'air à travers le moyen déflecteur (192) et dans le
matériau (188) et les éléments (190) pour modifier l'état du matériau (188) et des
éléments (190).
10. Appareil vibrant tel que revendiqué dans l'une quelconque des revendications précédentes,
caractérisé en ce que le centre (R) de rotation se trouve sur une ligne perpendiculaire
au trajet rectiligne (180) et passant par le centre de gravité (CG).
11. Procédé de mise en oeuvre d'un conteneur vibrant (112) de manipulation de matériau
supporté de manière élastique qui comprend l'utilisation d'un moyen générateur de
vibrations (114) étant monté sur le conteneur (112), le moyen générateur de vibrations
(114) étant construit pour produire des forces vibratoires (182) suivant un trajet
rectiligne (180) et pour transmettre les forces (182) au conteneur (112), le trajet
rectiligne (180) étant décalé d'un côté du centre de gravité (CG) du conteneur (112)
pour faire en sorte que le conteneur (112) vibre, le conteneur (112) ayant une surface
support de matériau qui est incurvée de manière concave, en coupe transversale, par
rapport à l'intérieur du conteneur (112), et étant, soit engendrée autour d'un axe
(139) lorsqu'elle forme un arc de cercle, soit engendrée autour des centres de cercles
osculateurs de la surface incurvée de manière concave, le trajet rectiligne (180),
suivant lequel les forces vibratoires (182) sont produites, étant décalé par rapport
à l'axe (139), ou par rapport au centre des cercles osculateurs, le moyen générateur
de vibrations (114) et le conteneur (112) ayant un centre de gravité (CG) décalé par
rapport à l'axe (139), ou par rapport aux centres des cercles osculateurs du conteneur
(112), le moyen générateur de vibrations (114) et le trajet rectiligne (180) des forces
vibratoires (182) étant du même côté du centre de gravité (CG), caractérisé en ce
qu'on utilise un moyen générateur de vibrations (114) monté sur une plaque support
(169), le moyen générateur de vibrations (114) et la plaque support (169) étant montés
de manière élastique sur une console (144) montée sur le conteneur (112), et en ce
que le trajet rectiligne (180) des forces vibratoires (182) étant en dehors du conteneur
(112), les forces vibratoires (182) faisant vibrer chaque point sur la surface support
de matériau incurvée de manière concave le long de segments de cercles qui ne se conforment
pas à la courbure de la surface incurvée support de matériau de manière concave au
point correspondant, et chaque segment de cercle ayant un centre (R) de rotation qui
se trouve dans une position écartée de l'axe (139) ou des centre des cerlces osculateurs,
et du centre de gravité (CG) et de l'autre côté de l'axe (139), ou du centre des cercles
osculateur du conteneur (112) du trajet rectiligne (180) des forces vibratoires (182).