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(11) |
EP 0 190 948 B1 |
| (12) |
EUROPEAN PATENT SPECIFICATION |
| (45) |
Mention of the grant of the patent: |
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22.01.1992 Bulletin 1992/04 |
| (22) |
Date of filing: 10.02.1986 |
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International Patent Classification (IPC)5: G10K 11/34 |
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Ultrasonic probe
Ultraschallwandler
Transducteur à ultrason
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Designated Contracting States: |
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DE FR GB |
| (30) |
Priority: |
08.02.1985 JP 23875/85 08.02.1985 JP 23876/85 08.02.1985 JP 23877/85
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| (43) |
Date of publication of application: |
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13.08.1986 Bulletin 1986/33 |
| (73) |
Proprietor: MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD. |
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Kadoma-shi,
Osaka-fu, 571 (JP) |
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| (72) |
Inventors: |
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- Saito, Koetsu
Nakano-ku
Tokyo 164 (JP)
- Kawabuchi, Masami
Yokohama-shi
Kanagawa 226 (JP)
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| (74) |
Representative: Crawford, Andrew Birkby et al |
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A.A. THORNTON & CO.
Northumberland House
303-306 High Holborn London WC1V 7LE London WC1V 7LE (GB) |
| (56) |
References cited: :
EP-A- 0 128 049 DE-A- 3 119 272
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EP-A- 0 142 318
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|
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- 1978 ULTRASONICS SYMPOSIUM PROCEEDINGS, 25th - 27th September 1978, Cherry Hill, New
Jersey, US, pages 111-116, IEEE, New York, US; C.S. DESILETS et al.: "Highly efficient
transducer arrays useful in nondestructive testing applications"
- JOURNAL OF ACOUSTICAL SOCIETY OF AMERICA, vol. 69, no. 5, May 1981, pages 1505-1506,
Acoust. Soc. Am., New York, US; S. ROKHLIN et al.: "Acoustic properties of tungsten-tin
composites"
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| |
|
| Note: Within nine months from the publication of the mention of the grant of the European
patent, any person may give notice to the European Patent Office of opposition to
the European patent
granted. Notice of opposition shall be filed in a written reasoned statement. It shall
not be deemed to
have been filed until the opposition fee has been paid. (Art. 99(1) European Patent
Convention).
|
[0001] This invention relates to an ultrasonic probe which is used for an ultrasonic medical
diagnostic apparatus and which serves as a transmitter and receiver of a sound wave.
[0002] There are various types of ultrasonic diagnostic apparatus, and hence, various types
of ultrasonic probes for various purposes. As representative ultrasonic probes, there
is an array-type ultrasonic probe in which multiple strips of micro piezoelectric
vibrators are arrayed on a straight line.
[0003] The array-type ultrasonic probe is composed of multiplicity of strips of piezoelectric
vibrators with electrodes attached onto both surfaces. Piezoelectric ceramic or the
like is used for the piezoelectric vibrator and those piezoelectric vibrators with
electrodes are set in array. On the electrode of the piezoelectric vibrator on the
side of an object to be examined an acoustic matching layer is formed and, if necessary,
an acoustic lens is disposed thereon. On the surface of the piezoelectric vibrator
contrary to the object to be examined a backing load member is provided.
[0004] The acoustic matching layer consists of one or two layers made of glass or epoxy
resin which is mixed with tungsten powder. When the acoustic matching layer made of
these materials is attached to the piezoelectric vibrator, an adhesive should be made
even and thin, and when the ultrasonic probe is operated with high-frequency waves,
the matching layer should be made very thin to a degree of the order of several tens
of microns, which is easy to damage and makes the manufacture of the ultrasonic probe
very difficult.
[0005] The backing load member is generally made of epoxy resin mixed with tungsten powder,
rubber material mixed with ferrite powder, or urethane rubber mixed with hollow microspheres
of plastics having a diameter of several hundreds microns or below. The epoxy resin
mixed with tungsten powder is superior in hardness characteristics, but has small
acoustic propagation loss of sound wave. On the contrary, the rubber material mixed
with ferrite powder is inferior in hardness characteristics. The urethane rubber mixed
with the hollow microspheres of plastics has low acoustic impedance in comparison
with said epoxy resin or rubber material, and wide dynamic range is obtained because
of small deterioration of sensitivity for sound wave. However, the acoustic propagation
loss for sound wave is small, approximately 2.5 dB/mm at 3.5 MHz.
[0006] An ultrasonic probe for use in ultrasonic imaging systems is disclosed in EP-A-128,049,
and includes an array (1) of piezoelectric transducer elements. The transducer array
is backed by a rear member (4) of an energy absorbing material having a Shore-A hardness
greater than 85, an ultrasonic absorption coefficient greater than 1.5 dB/mm at the
frequency of energy generated by the array and an acoustic impedance in the range
between 1.0 x 10⁵ g/cm².sec and 3.0 x 10⁵ g/cm². sec. Preferably a thermosetting resin
layer (10 ) is provided between the array and the backing to ensure against disconnection
of wire leads from transducer electrodes.
[0007] Reference is also made to prior not pre-published EP-A-142 318 which refers to ECCOSORBCR-124
on page 6, line 20.
SUMMARY OF THE INVENTION
[0008] It is therefore an object to provide an ultrasonic probe which has acoustic matching
layer having high mechanical strength to prevent damage of the acoustic matching layer.
[0009] It is another object of the present invention to provide an ultrasonic probe for
high frequency driving which is easy to manufacture.
[0010] It is a further object of the present invention to provide an ultrasonic probe which
is small in size and light in weight.
[0011] It is a further object of the present invention to provide an ultrasonic probe which
reproduces an image with high resolution by reducing crosstalks between the piezoelectric
elements.
[0012] The present invention provides an ultrasonic probe comprising:
a plurality of piezoelectric vibrators arranged in sequence, each of which has
electrodes attached onto both surfaces thereof,
a backing load member provided on the surface of one electrode of said piezoelectric
vibrator,
a first acoustic matching layer provided on the surface of other electrode of said
piezoelectric vibrator,
a second acoustic matching layer provided on said first matching layer, and
a filler material filled between each of said piezsoelectric vibrator,
said backing load member being composed of a material selected from a group of
epoxy resin and rubber material which are mixed with microspheres and powders of metal
or insulator,
characterised in that said first acoustic matching layer if essentially composed
of epoxy resin mixed with carbonyl group material, and in that said filler material
is essentially composed of a material selected from a group of rubber material and
thermosetting resin. The acoustic matching layer consists of one or more layer, and
the acoustic impedance layer on the side of an object to be examined is made of thermosetting
resin mixed with carbonyl group material. The filler is made of epoxy resin which
is mixed with powders as occasion demands. The material of the filler is substitutable
with rubber material of thermosetting resin which are mixed with metal powders or
insulator powders and hollow microspheres of plastics.
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] This and other objects as well as advantages of the present invention will become
clear by the following description of a preferred embodiment of the present invention
with reference to the accompanying drawings, wherein:
Fig. 1 is a perspective view of a conventional ultrasonic probe;
Fig. 2 is a perspective view of an embodiment of an ultrasonic probe according to
the present invention;
Fig. 3 is a cross-sectional view taken along the line A-A of Fig. 2;
Fig. 4 is a perspective view of another embodiment of an ultrasonic probe according
to the present invention; and
Fig. 5 is a cross-sectional view taken along the line B-B of Fig. 4.
DETAILED DESCRIPTION OF THE INVENTION
[0014] Before description of the invention, a conventional ultrasonic probe will be explained
with reference to the drawing for a better understanding of the invention.
[0015] Fig. 1 shows an example of a structure of an conventional ultrasonic probe. On the
opposite side to an object to be examined of a piezoelectric vibrator 101 which is
made of piezoelectric ceramic or the like, a backing load member 102 for expanding
the frequency width of ultrasonic waves and obtaining the mechanical strength of the
ultrasonic probe is provided through an electrode (not shown).
[0016] As the backing load meter 102 a rubber material mixed with ferrite powder or a plastic
material mixed with tungsten powder is used. On the side of the object to be examined
of the piezoelectric vibrator 101, one or two acoustic matching layers 103, 106 for
efficiently leading a sound wave to the object to be examined are provided on another
electrode. Further, on these layers an acoustic lens 107 is provided. Numeral 105
represents a filler material which is filled in a gap between the piezoelectric vibrators
101. Numeral 108 represents a sound wave emanated from the ultrasonic probe. A material
such as glass or epoxy resin mixed with tungsten powder is used as a material for
the acoustic matching layer 103 on the side of the piezoelectric vibrator 101 and
epoxy resin is used as a material for the acoustic matching layer 106 on the side
of the object to be examined. The acoustic impedance of these materials is, generally,
8 - 15 x 10⁵ g/cm²·s in the acoustic matching layer 103 on the side of piezoelectric
vibrator 101 (hereinunder "the first matching layer") and 2 - 4 x 10⁵ g/cm²·s in the
acoustic matching layer 106 on the side of the object to be examined (hereinunder
"the second acoustic matching layer"). The thickness of the first and the second acoustic
matching layers 103, 106 is generally equal to a quarter wavelength of the sound wave
which travels each acoustic matching layer.
[0017] If glass is used as a material for the first matching layer 103, the acoustic impedance
is 11 - 15 x 10⁵ g/cm²·s, which is an appropriate value from the viewpoint of acoustic
impedance matching, but the probe is mechanically weak. Therefore an ultrasonic probe
in which glass is used for the first matching layer disadvantageously brings about
a problem such as difficulty in manufacturing or decrease in the yield. On the other
hand, when a epoxy resin mixed with tungsten powder is used for the first matching
layer 3, the acoustic impedance can be freely selected (8 - 15 x 10⁵ g/cm²·s), and
the probe is mechanically strong. However, since the velocity of sound of this material
is as slow as 1600m/sec, the matching layer should be made very thin when the ultrasonic
probe is operated with high-frequency waves, for example, 80 micron when the frequency
is 5 MHz, which makes the manufacture of the ultrasonic probe very difficult.
[0018] The filler 105 is provided for acoustically coupling said piezoelectric vibrators
101 discontinuously to prevent acoustic crosstalk between the piezoelectric vibrators
101. For this purpose, adhesive of epoxy resin which has small acoustic impedance
of about 3 x 10⁵ g/cm²·s is used. However, the adhesive 105 leaks the ultrasonic wave
approximately 15 - 26% from one piezoelectric vibrator to neighbour piezoelectric
vibrator. Furthermore, the adhesive 105 has small wave propagation loss of 1 dB/mm
at 3.0 MHz. Therefore, the adhesive 105 of epoxy resin cannot prevent the crosstalk
sufficiently.
[0019] Figs. 2 and 3 are a perspective view and cross-sectional view of an embodiment of
an ultrasonic probe according to the invention.
[0020] An electrode terminals are bonded to an electrode 9 of a piezoelectric vibrator 1
by soldering or the like, and the backing load member 2 is bonded onto the surface
of the electrode 9. Then, a material for the first matching layer 3 is provided by
adhesive or pouring onto a common electrode 8 to form into the thickness of a quarter
wavelength. This material for the first matching layer 3 is composed of essentially
thermosetting resin mixed with powder of carbonyl group material. For instance, in
the case of wave absorbing material of epoxy resin mixed with iron carbonyl produced
by Emerson and Cumming Company (ECCOSORBCR-124), the acoustic impedance is 11 x 10⁵
g/cm²·s, the velocity of sound is 2500 m/sec and it cures in 12 hours it 60°C.
[0021] The piezoelectric vibrator 1 and the first matching layer 3 is divided into a plurality
of portions by machining or laser-machining and gaps thus formed are filled with a
filler material 5 the acoustic impedance of which is small, and the attenuation of
sound wave of which is large.
[0022] Subsequently a second matching layer 6 of a thickness of a quarter wavelength is
formed by the same adhesive or pouring method as in the first matching layer 3. The
second matching layer 6 is made of a material having acoustic impedance of 2.5 x 10⁵
- 4 x 10⁵ g/cm²·s, such as epoxy resin. On the second matching layer 6 an acoustic
lens 7 such as silicone rubber is provided.
[0023] The backing load member 2 is made of epoxy resin mixed with tungsten powder and hollow
microsphere of plastics (hereafter called "microballoon"). For example the epoxy resin
mixed with 250 wt % of tungsten powder and 3 wt % of microballon has the following
advantageous properties.
- Acoustic impedance :
- 3 x 10⁵ g/cm²·s
- Acoustic propagation loss :
- 26 dB/mm at 3MHz.
- Shore hardness D :
- more than 85
[0024] The filler material 5 is composed of a material such as epoxy resin, which may be
adaptable of the adhesive for the second acoustic matching layer 6, or epoxy resin
mixed with silicon carbide powder.
[0025] As described above, this invention introduces epoxy resin fixed with iron carbonyl,
which can be poured and set at a temperature not higher than 100°C, as a material
for the first matching layer 3, it is possible to easily obtain an ultrasonic probe
of high efficiency and uniform properties. In addition, this material has the acoustic
impedance of 11 x 10⁵ g/cm²·s, which satisfies the acoustic matching condition and
increases efficiency. Furthermore, the high velocity of sound of 2500 m/sec allows
the ultrasonic probe with a frequency of as high as 5 MHz to be made as thick as 125
micron, which is thick enough to be formed easily, and heightens reliability in mechanism.
[0026] To avoid unnecessary reflection of sound wave from the surface of the backing load
member 2 and to obtain wide dynamic range, it is desirable to use a material having
large acoustic propagation loss as the backing load member. The aforementioned material
for the backing load member 2 has the acoustic propagation loss of 26 dB/mm at 3 MHz,
which results to obtain the dynamic range of more than 150 dB. Furthermore, this material
allows to lower the thickness of the backing load member 2 to 2.9 mm or more to avoid
unnecessary reflection. As a result, remarkable miniaturization and light weighting
of the ultrasonic probe are realized in comparison with the conventional one which
utilize urethane rubber or rubber material with ferrite powder as the backing load
member.
[0027] The filler material 5 of aforementioned epoxy resin or epoxy resin mixed with silicon
carbide powder suppress unnecessary transverse vibration and attenuate acoustic crosstalk
between the piezoelectric vibrators 1.
[0028] Figs. 4 and 5 are a perspective view and cross-sectional view of another embodiment
of the present invention. In these figure, like reference numerals of those of Figs.
2 and 3 denote like elements. In this embodiment, the piezoelectric vibrator 1 is
devided into a plurality of portions, but the first acoustic matching layer 3 is not
devided which is different from the embodiment of Figs. 2 and 3.
[0029] The backing load member 2 is composed of rubber material mixed with metal powder
or insulator material and microballoon. For example, silicone rubber mixed with 200
wt % tungsten powder and 1.5 wt % of plastics microballoon has the acoustic impedance
of 1.1 x 10⁵ g/cm²·s, and large acoustic propagation loss of approximately 40 dB/mm
at 3 MHz. This material makes it possible to thin the backing load member to 1.5 mm
or more, wherein dynamic range of signal is obtained by avoiding unnecessary reflection
of sound waves from end surface of the backing load member.
[0030] The sensitivity for ultrasonic wave of the ultrasonic probe becomes large when the
acoustic impedance of the backing load member 2 is small. By adjusting the amount
of the mixed tungsten powder and the plastic microballoon in the silicone rubber material,
the acoustic propagation loss thereof is adjustable between 35 - 50 dB/mm, and the
acoustic impedance thereof is adjustable between 0.7 x 10⁵ - 2 x 10⁵ g/cm²·s. The
amount of the mixed tungsten and the plastic microballoon is also adjustable by changing
the particle diameter thereof.
[0031] The backing load member 2 is manufactured by pouring the material or by sticking
preformed block of the backing load member to the piezoelectric vibrator 1. The backing
load material of the embodiment is also applicable to the structure shown in Figs
2 and 3.
[0032] It is also possible to use urethane rubber, butyl rubber, chloroprene rubber and
so on as a mother material of the backing load member 2 in place of the silicone rubber.
[0033] Similarly, the tungsten powder mixed to the rubber material of the backing load material
is also substitutable with molybdenum powder, lead powder, nickel powder, iron powder,
zinc powder, ferrite powder, tungsten carbide powder, and silicon carbide powder.
The metal powder and the insulator powder, such as tungsten powder and silicon carbide
powder, are possible to be mixed together into the rubber material with the microballoon.
[0034] The backing load member 2 of this embodiment has small acoustic impedance so that
little transmitted and received signals propagate to the backing load member 2. As
a result, the sensitivity is prevented from deterioration and wide dynamic range can
be obtained. In addition to this, large acoustic propagation attenuation of the backing
load member 2 allows to form the backing load member 2 very thin, and therefore the
ultrasonic probe can be miniaturized.
[0035] The filler material 5 may be substituted by a rubber material mixed with powders
of metal or insulator and plastic microballoons. For example, silicone rubber containing
200 wt % of tungsten powders and 1.5 wt % of plastic microballoon represents the acoustic
impedance of 1.06 x 10⁵ g/cm²·s and the acoustic propagation loss of approximately
40 dB/mm at 3 MHz. When this filler material 5 is inserted between piezoelectric vibrator
1 of PZT ceramics which has the acoustic impedance of 20 x 10⁵ - 35 x 10⁵ g/cm²·s,
acoustic transmission coefficient between the piezoelectric vibrator 1 and the filler
material 5 is approximately 6 - 10%, so that acoustic crosstalk is extremely reduced.
Furthermore, the acoustic crosstalk resulted from the small acoustic transmission
coefficient of 6 - 10% is practically attenuated in the filler material 5, because
the filler material 5 of of the abovementioned material has acoustic propagation loss
of 40 dB/mm at 3 MHz which is approximately 40 times larger than that of conventional
filler of epoxy resin binder. As a result, no acoustic crosstalk is existed between
the piezoelectric vibrator 1, and ultrasonic image with high azimuth resolution is
obtained.
[0036] The acoustic impedance and acoustic propagation loss of the filler material 5 are
adjustable by adjusting the amounts of the mixed tungsten powders and plastic microballoons.
For example, the silicone rubber mixed with 100 wt % of tungsten powders and 2 wt
% of plastic microballoons has acoustic impedance of 0.7 x 10⁵ g/cm²·s and acoustic
propagation loss of 50 dB/mm at 3 MHz. The silicone rubber mixed with 400 wt % of
tungsten powders and 0.8 wt % of plastic microballoons has acoustic impedance of 2
x 10⁵ g/cm²·s and acoustic propagation loss of 35 dB/mm at 3 MHz. As described above,
acoustic impedance and acoustic propagation loss of the silicone rubber mixed with
the tungsten powders and plastic microballoon are controlable by adjusting the mixing
ratio of the tungsten powders and plastic microballoons.
[0037] The silicone rubber of the filler material 5 is substitutable with other rubber-such
as urethane rubber, butyl rubber and chloroprene rubber, or thermosetting resin such
as epoxy resin and urethane resin.
[0038] Furthermore, the tungsten powder is substituted by tantalum powder, ferrite powder,
zinc powder, silicone carbide powder, tungsten carbide powder and iron powder. Metal
powder and insulator powder, such as tungsten powder and silicon carbide powder, are
possible to be mixed together. The filler material of the embodiment is also applicable
to the structure shown in Figs. 2 and 3.
[0039] In the present invention, the piezoelectric vibrators 1 may be arranged not only
in straight line but also in arc line or matrix figure.
1. An ultrasonic probe comprising:
a plurality of piezoelectric vibrators (1) arranged in sequence, each of which
has electrodes (8,9) attached onto both surfaces thereof,
a backing load member (2) provided on the surface of one electrode (9) of said
piezoelectric vibrator,
a first acoustic matching layer provided on the surface of other electrode (8)
of said piezoelectric vibrator,
a second acoustic matching layer (6) provided on said first matching layer (3),
and
a filler material (5) filled between each of said piezoelectric vibrator,
said backing load member (2) being composed of a material selected from a group
of epoxy resin and rubber material which are mixed with microspheres and powders of
metal or insulator,
characterised in that said first acoustic matching layer (3) is essentially
composed of epoxy resin mixed with carbonyl group material, and in that said filler
material (5) is essentially composed of a material selected from a group of rubber
material and thermosetting resin.
2. An ultrasonic probe as claimed in claim 1, wherein said first acoustic matching layer
(3) is divided into a plurality of components in correspondence to the plurality of
piezoelectric vibrators, and said filler material (5) is filled between said divided
first acoustic matching layer.
3. An ultrasonic probe as claimed in claim 1 or 2, wherein said backing load member (2)
is epoxy resin mixed with tungsten powders and plastic microspheres.
4. An ultrasonic probe as claimed in claim 1, 2 or 3, wherein said filler material (5
) is epoxy resin mixed with silicon carbide powders.
5. An ultrasonic probe as claimed in any one of the preceding claims, wherein said carbonyl
group material is carbonyl iron.
6. An ultrasonic probe as claimed in any one of the preceding claims, wherein said plurality
of piezoelectric vibrators (1) are arranged in straight line array.
7. An ultrasonic probe as claimed in any one of claims 1 to 5, wherein said plurality
of piezoelectric vibrators (1) are arranged in arc line array.
8. An ultrasonic probe as claimed in any one of claims 1 to 5, wherein said plurality
of piezoelectric vibrators are arranged in matrix.
9. An ultrasonic probe as claimed in any one of the preceding claims, wherein said microspheres
are plastics microspheres.
10. An ultrasonic probe as claimed in any one of the preceding claims, wherein said powder
is one or more selected from a group of tungsten powder, molybdenum powder lead powder,
nickel powder, iron powder, zinc powder, ferrite powder, tungsten carbide powder and
silicon carbide powder.
11. An ultrasonic probe as claimed in any one of the preceding claims, wherein said rubber
material is one selected from a group of silicone rubber, urethane rubber butyl rubber
and chloroprene rubber.
12. An ultrasonic probe as claimed in any one of the preceding claims, wherein said thermosetting
resin is one selected from a group of epoxy resin and urethane resin.
13. An ultrasonic probe as claimed in claim 12, wherein said powder is one or more selected
from a group of tungsten powder, tuntalum powder, ferrite powder, zinc powder, silicon
carbide powder, and tungsten powder.
1. Ultraschallsonde
mit mehreren piezoelektrischen Schwingungserzeugern (1), die in einer Reihenfolge
angeordnet sind und jeweils auf ihren beiden Oberflächen Elektroden (8, 9) festhalten,
mit einem abstützenden Lastglied (2), das auf der Oberfläche der einen Elektrode
(9) des piezoelektrischen Schwingungserzeugers vorgesehen ist,
mit einer ersten akustischen Anpassungsschicht, die auf der Oberfläche der anderen
Elektrode (8) des piezoelektrischen Schwingungserzeugers vorgesehen ist,
mit einer zweiten akustischen Anpassungsschicht (6), die auf der ersten Anpassungsschicht
(3) vorgesehen ist, und
mit einem Füllmaterial (5), das der Füllung zwischen jedem piezoelektrischen Schwingungserzeuger
dient,
wobei das abstützende Lastglied (2) aus einem Material zusammengesetzt ist, das
aus einer Gruppe von Epoxyharz und Gummi ausgewählt ist, welche mit Mikrokügelchen
und Pulver eines Metalls oder Isolators gemischt sind,
dadurch gekennzeichnet, daß die erste akustische Anpassungsschicht (3) im wesentlichen
aus mit einem Carbonylgruppen-Material vermischtem Epoxyharz zusammengesetzt ist,
und daß das Füllmaterial (5) im wesentlichen aus einem Material zusammengesetzt ist,das
aus einer Gruppe von Gummimaterial und von hitzehärtbarem Harz ausgewählt ist.
2. Ultraschallsonde, wie im Anspruch 1 beansprucht, bei der die erste akustische Anpassungsschicht
(3) entsprechend den piezoelektrischen Schwingungserzeugern in mehrere Komponenten
unterteilt ist, und bei der das Füllmaterial (5 )der Füllung zwischen der ersten akustischen
Anpassungsschicht dient.
3. Ultraschallsonde, wie im Anspruch 1 oder 2 beansprucht, bei der das abstützende Lastglied
(2) Epoxyharz enthält, das mit Wolframpulver und Mikrokügelchen aus Kunststoff gemischt
ist.
4. Ultraschallsonde,wie im Anspruch 1,2 oder 3 beansprucht, bei der das Füllmaterial
(5) Epoxyharz enthält, das mit Siliciumkarbidpulver gemischt ist.
5. Ultraschallsonde, wie in einem der vorhergehenden Ansprüche beansprucht, bei der das
Carbonylgruppen-Material Carbonyleisen ist.
6. Ultraschallsonde, wie in einem der vorhergehenden Ansprüche beansprucht, bei der mehrere
piezoelektrische Schwingungserzeuger (1) in einer geradlinigen Reihe angeordnet sind.
7. Ultraschallsonde, wie in einem der Ansprüche 1 bis 5 beansprucht, bei der mehrere
piezoelektrische Schwingungserzeuger (1) in einer Bogenlinie angeordnet sind.
8. Ultraschallsonde,wie in einem der Ansprüche 1 bis 5 beansprucht, bei der mehrere piezoelektrische
Schwingungserzeuger in einer Matrix angeordnet sind.
9. Ultraschallsonde, wie in einem der vorhergehenden Ansprüche beansprucht, bei der die
Mikrokügelchen aus Kunststoff sind.
10. Ultraschallsonde, wie in einem vorhergehenden Anspruch beansprucht, bei der das Pulver
aus einer oder mehreren Komponenten besteht, die aus einer Gruppe von Wolframpulver,
Molybdänpulver, Bleipulver, Nickelpulver, Eisenpulver, Zinkpulver, Ferritpulver, Wolframkarbidpulver
und Siliciumkarbidpulver ausgewählt sind.
11. Ultraschallsonde, wie in einem der vorhergehenden Ansprüche beansprucht, bei der das
Gummimaterial aus einer Gruppe von Silicongummi, Urethangummi, Butylgummi und Chloroprengummi
ausgewählt ist.
12. Ultraschallsonde, wie in einem der vorhergehenden Ansprüche beansprucht, bei der das
hitzehärtbare Harz aus einer Gruppe von Epoxyharz und Urethanharz ausgewählt ist.
13. Ultraschallsonde, wie im Anspruch 12 beansprucht, bei der das Pulver aus einer oder
mehreren Komponenten einer Gruppe von Wolframpulver, Tantalpulver, Ferritpulver, Zinkpulver,
Siliciumkarbidpulver und Wolframpulver ausgewählt ist.
1. Sonde ultrasonore, comprenant :
plusieurs vibrateurs piézoélectrique (1) disposés successivement, chacun ayant
des électrodes (8, 9) fixées à ses deux faces,
un organe d'appui (2) disposé à la surface d'une électrode (9) des vibrateurs piézoélectriques,
une première couche d'adaptation acoustique placée à la surface de l'autre électrode
(8) des vibrateurs piézoélectriques,
une seconde couche d'adaptation acoustique (6) placée sur la première couche d'adaptation
(3), et
un matériau de charge (5) placé entre les vibrateurs piézoélectriques,
l'organe d'appui (2) étant composé d'un matériau choisi dans le groupe qui comprend
une résine époxyde et un matériau caoutchouteux qui est mélangé à des microsphères
et des poudres de métal ou d'isolants,
caractérisée en ce que la première couche d'adaptation acoustique (3) est essentiellement
composée d'une résine époxyde mélangée à une matière à groupe carbonyle, et en ce
que le matériau de charge (5) est essentiellement composé d'un matériau choisi dans
le groupe qui comprend un matériau caoutchouteux et une résine thermodurcissable.
2. Sonde ultrasonore selon la revendication 1 dans laquelle la première couche d'adaptation
acoustique (3) est divisée en plusieurs éléments correspondant aux vibrateurs piézoélectriques,
et le matériau de charge (5) est placé entre les parties divisées de la première couche
d'adaptation acoustique.
3. Sonde ultrasonore selon la revendication 1 ou 2, dans laquelle l'organe d'appui (2)
est formé d'une résine époxyde mélangée à des poudres de tungstène et des microsphères
de matière plastique.
4. Sonde ultrasonore selon la revendication 1, 2 ou 3, dans laquelle le matériau de charge
(5) est une résine époxyde mélangée à des poudres de carbure de silicium.
5. Sonde ultrasonore selon l'une quelconque des revendications précédentes, dans laquelle
la matériau à groupe carbonyle est le fer-carbonyle.
6. Sonde ultrasonore selon l'une quelconque des revendications précédentes, dans laquelle
les vibrateurs piézoélectriques (1) sont disposés sous forme d'une barrette en ligne
droite.
7. Sonde ultrasonore selon l'une quelconque des revendications 1 à 5, dans laquelle les
vibrateurs piézoélectriques (1) sont disposés suivant une barrette courbe.
8. Sonde ultrasonore selon l'une quelconque des revendications 1 à 5, dans laquelle les
vibrateurs piézoélectriques sont disposés sous forme d'une matrice.
9. Sonde ultrasonore selon l'une quelconque des revendications précédentes, dans laquelle
les microsphères sont des microsphères de matière plastique.
10. Sonde ultrasonore selon l'une quelconque des revendications précédentes, dans laquelle
la poudre est choisie dans le groupe qui comprend les poudres de tungstène, de molybdène,
de plomb, de nickel, de fer, de zinc, de ferrite, de carbure de tungstène, et de carbure
de silicium.
11. Sonde ultrasonore selon l'une quelconque des revendications précédentes, dans laquelle
le matériau caoutchouteux est choisi dans le groupe qui comprend les caoutchoucs de
silicone, d'uréthanne, butyle et de chloroprène.
12. Sonde ultrasonore selon l'une quelconque des revendications précédentes, dans laquelle
la résine thermodurcissable est choisie dans le groupe qui comprend les résines époxydes
et les résines d'uréthanne.
13. Sonde ultrasonore selon la revendication 12, dans laquelle la poudre est choisie dans
le groupe qui comprend les poudres de tungstène, de tantale, de ferrite, de zinc,
de carbure de silicium, et de tungstène.