[0001] This invention relates to a device for dissipating heat particularly in motor vehicle
headlights, searchlights, and the like.
[0002] As is known, foglights, headlights, and other comparable lighting fixtures carried
on motor vehicles and having a parabolic reflector body formed from some plastic material
incur the serious problem of how to dissipate the heat, generated by incandescent
lamps, when lit inside the reflector body towards the outside thereof.
[0003] In fact, the heat produced is, in some cases quite substantial and may result in
deformation of a lamp holder body made of plastics.
[0004] In an attempt to solve this problem, a conventional approach is that of installing,
on the interior of the parabolic reflector body, reflective metal surfaces which practically
form a protective shield against the heat for the parabolic reflector. This prior
approach, whilst providing a surface having good light reflecting properties, is less
than fully satisfactory from a functional standpoint of heat. dissipation, because
such a protective shield is only effective to protect the surfaces from heat generated
by an incandescent lamp, lit inside the reflector body, instead of dissipating the
heat to the exterior thereof, and has the additional disadvantage of increasing the
manufacturing and assembling costs for the parabolic reflector.
[0005] It is,.therefore, the aim of this invention to obviate the above problem by providing
a device for dissipating heat particularly in motor vehicle headlights, foglights,
and the like, which includes means for encouraging the dissipation of heat, generated
by a lit incandescent lamp from the interior to the exterior of a parabolic reflector.
[0006] Within the above aim, it is a particular object of the invention to provide such
a device which is simple to assemble, and, while affording greatly improved performance,
requires no additional component elements over and above those which are normally
comprised in a motor vehicle headlight, searchlight or the like, by adapting elements
which are normally included in any such headlight or searchlight to dissipate heat.
[0007] It is a farther object of this invention to provide such a device which is simple
to manufacture and can give full assurance of being reliable and safe to use.
[0008] The above aim, as well as these and other objects such-as will be apparent hereinafter,
are achieved by a device for dissipating heat particularly in motor vehicle headlights,
searchlights, and the like, according to the invention, characterised in that it comprises,
on the interior of a parabolic reflector, a lamp holder bracket made of a thermally
conductive material and having at least one portion thereof in contact with at least
one portion of a connection element formed from a thermally conductive material and
having at least one other portion thereof, located on the exterior of said parabolic
reflector, adapted for thermal conduction contact with the body of a motor vehicle
or the like.
[0009] Further features and advantages will be apparent from the following detailed description
of a device for dissipating heat particularly in motor vehicle headlights, searchlights,
and the like, with reference to the accompanying illustrative but not limitative drawings,
where:
Figure 1 is an exploded perspective view of a headlight incorporating the device of
this invention;
Figure 2 is a cross-sectional view of the headlight;
Figure 3 is a view of the parabolic reflector body showing the exterior thereof; and
Figure 4 is a rear view of the headlight of figure 1, in an assembled condition thereof.
[0010] Making reference to the cited drawing figures, a device for dissipating heat particularly
in motor vehicle headlights, searchlights, and the like, according to this invention,
comprises a lamp holder bracket 2 located on the interior of a parabolic reflector
1 having a body 1b, formed with a mounting hole 1c and a through hole 1d, and closed
at the front open end 1e thereof by a glass panel 1a and may have any suitable configuration.
Advantageously, the parabolic reflector 1 includes a plastics body which is coated
internally with a reflective layer 20..
[0011] The lamp holder bracket 2 defines, in a conventional manner a substantially U -shaped
configuration formed at an upper portion 2a thereof, with a yoke 3 for engagement
with an incandescent lamp 4, and is formed at the bottom portion 2b thereof with a
deep hollow 5 adapted to fit into a seat 6 defined in the bottom portion of the body
1b of the reflector 1 at the area where a mounting bracket 11 is located.
[0012] The lamp holder bracket 2, which is engaged by a lamp retaining spring, indicated
at 8, is formed from a thermally conductive material, such as steel or the like.
[0013] At the lower portion of the hollow 5 there engages as by contact with the hollow
itself a connection element which comprises, in this case, a pin 10, including a mid
portion 10b and a head 10c, at least an end part of said. pin 10 opposite to said
head 10c being threaded, for engagement, with a threaded nut 10a, also being made
of steel, for securing the body of the reflector 1 to a mounting bracket 11, comprising
a pair of mutually parallel legs 11b, each having a through hole 11c, 11d formed therein
and extending orthogonally from a plane containing a centre portion 11a formed therebetween,
said mounting bracket 11 advantageously defining a U-like shape.
[0014] The mounting bracket 11 is formed at its center portion 11a with a throughgoing hole
12 adapted for engagement by a bolt 13 for fastening to the body of the motor vehicle
or the like, whilst said through holes 11c, 11d are adapted for engagement by said
pin 10.
[0015] Thus, with the arrangement just discussed, the pin 10 and its respective locknut
10a practically form a heat bridge between the mounting bracket 11 and lamp holder
bracket 2, which bridge is effective to transfer to the outside of the lamp holder
most of the heat generated by the incandescent lamp 4 when lit.
[0016] In fact, the pin 10 has its mid-portion 10b in close thermal conduction contact with
the lower portion 2b of the lamp holder bracket 2, whilst its outer portion of the
pin 10 - including the head 10c and the nut 10a threadedly mounted thereon - is in
contact relationship with the legs 11b of the bracket 11, which is located on the
exterior of the reflector body, and accordingly is effective to dissipate to the outside
thereof any heat generated by the incandescent lamp 4, being assisted also by virtue
of the fact that the mid-portion 11a is adapted for contacting a motor vehicle body.
[0017] It may be appreciated from the foregoing description that the invention achieves
its objects, and in particular the fact is outstanding that without employing any
added elements but merely altering and rationalising the configuration of the lamp
holder bracket, the important advantage is afforded of establishing an internal to
external thermal bridge, whilst introducing no risk of water or the like getting into
the lamp holding body.
[0018] Another important advantage stems from that by providing a device for dissipating
heat, the parabolic reflector no longer requires to be made of a metal material separately
from the reflector body, but may be simply provided by the reflective coating, indicated
at 20, on the inner surface of the reflector body 1 of plastics.
[0019] In practicing the invention, any materials, dimensions and contingent shapes, may
be any selected to meet individual requirements, providing that they are compatible
with the intended application.
1. A device for dissipating heat particularly in motor vehicle headlights, searchlights,
and the like, characterised in that it comprises, on the interior of a parabolic reflector
(1), a lamp holder bracket (2) made of a thermally conductive material and having
at least one portion (5) thereof in contact with at least one portion (10b) of a connection
element (10) formed from a thermally conductive material and having at least one other
portion (10a,10c) thereof, located on the exterior of said parabolic reflector (1),
adapted for thermal conduction contact with the body of a motor vehicle or the like.
2. A device for dissipating heat particularly in motor vehicle headlights, searchlights,
and the like, according to Claim 1, characterised in that said lamp holder bracket
(2) has at its bottom portion (2b) a hollow (5) fitting in a seat (6) defined in the
bottom portion of said parabolic reflector (1).
3. A device for dissipating heat particularly in motor vehicle headlights, searchlights,
and the like, according to Claim 1, characterised in that said connection element
includes a threadedpin (10) for connecting said parabolic reflector (1) to a mounting
bracket (11) for attachment to the body of a motor vehicle.
4. A device for dissipating heat particularly in motor vehicle headlights, searchlights,
and the like, according to Claim 1, 2, or 3,characterised in that said parabolic reflector
(1) has a layer (20) of a reflective material coated over the plastics body of said
parabolic reflector (1).