[0001] This invention relates to additives which are useful as dispersant and/or detergents
in lubricating oils and in hydrocarbon fuels.
[0002] Alkenyl or alkyl succinimides have previously been modified with alkylene oxides
to produce poly(oxyalkylene)hydroxy derivatives thereof. These alkylene oxide treated
succinimides are taught as additives for lubricating oils (see U.S. 3,373,111 and
3,367,943). U.S. Patent No. 2,991,162 discloses carburetor detergent additives for
gasoline obtained by reacting an N-alkyl propylene diamine with ethylene carbonate
to produce a two-component detergent additive consisting of a carbamate and a urea
compound. U.S. Patent No. 3,652,240 discloses carburetor detergent additives for hydrocarbonaceous
fuel which are carbamates formed by the reaction of an amino-amide with ethylene carbonate.
Karol et al, U.S. Patent Nos. 4,501,597 and 4,460,381, disclose that the reaction
product of oxalic acid with a mono- or bis-succinimide is useful as a fuel stabilizer
and as a carburetor detergent. U.S. Patent No. 4,482,464 discloses succinimides which
have been modified by treatment with a hydroxyalkylene carboxylic acid selected from
glycolic acid, lactic acid, 2-hydroxymethyl propionic acid and 2,2'-bis-hydroxy- methylpropionic
acid. These modified succinimides of U.S. 4,482,464 are disclosed as lubricating oil
additives. U.S. 4,490,154 discloses fuels containing an alkenylsuccinyl polyglycolcarbonate
ester as a deposit control additive. U.S. Patent No. 3,216,936 discloses a product
prepared from an aliphatic amine, a polymer substituted succinic acid and an aliphatic
monocarboxylic acid. U.S. Patent No. 4,191,537, among others, discloses hydrocarbyl
capped poly(oxyalkylene) polyamino carbamates useful as dispersants and detergents
or fuels and lubricating oils. However, there is no teaching in these patents, or
apparently elsewhere, of modifying these polyamino alkenyl or alkyl succinimides in
the manner of this invention.
[0003] In accordance with this invention, it has been found that polyamino alkenyl or alkyl
succinimides may be modified to yield a polyamino alkenyl or alkyl succinimide wherein
one or more of the basic nitrogens of the polyamino moiety is substituted by a substituent
represented by the general formula:

wherein R
4 is hydrocarbyl of from 1 to 30 carbon atoms; R
5 is hydrocarbyl of from 2 to 30 carbon atoms or -R
6(̵OR
6)̵p wherein R
6 is alkylene of from 2 to 5 carbon atoms and p is an integer from 1 to 100; and m is
0 or 1.
[0004] An example of a preferred substituent group is that of the formula:

Another example is the group of the formula:

[0005] These modified succinimides have utility as dispersants and/or detergents in fuels
or oils. Thus in accordance with another aspect of the present invention, there is
provided a lubricating oil composition comprising an oil of lubricating viscosity
and a modified polyamino alkenyl or alkyl succinimide in an amount sufficient to provide
dispersancy and/or detergency.
[0006] According to a further aspect of this invention, there is provided a fuel composition
comprising a hydrocarbon boiling in a gasoline or diesel range and a modified polyamino
alkenyl or alkyl succinimide in an amount sufficient to provide dispersancy and/or
detergency.
[0007] Preferably R
4 is hydrocarbyl of from 2 to 20 carbon atoms while R
5 is preferably a straight- or branched-chain alkylene group of from 2 to 30 carbon
atoms optionally substituted by aryl of from 6 to 10 carbon atoms or alkaryl of from
7 to 12 carbon atoms. Most preferably, R
5 is an unsubstituted straight- or branched-chain alkylene group of from 2 to 30 carbon
atoms.
[0008] Preferably p is an integer from 1 to 50; more preferably p is an integer from 2 to
30 and most preferably p is an integer from 2 to 20 while R
6 is preferably a C
2-C
4 alkylene group and most preferably C
3 or C
4.
[0009] In general, the alkenyl or alkyl group of the succinimide has from 10 to 300 carbon
atoms. While the modified succinimides of this invention possess good detergency properties
even for alkenyl or alkyl groups of less than 20 carbon atoms, dispersancy is enhanced
when the alkenyl or alkyl group has at least 20 carbon atoms. Accordingly, in a preferred
embodiment, the alkenyl or alkyl group of the succinimide has at least 20 carbon atoms
(i.e. the alkenyl or alkyl group has from 20 to 300 carbon atoms), more preferably
20 to 100 carbon atoms.
[0010] Hydrocarbyl, as used in describing the R
4 and R
5 groups, denotes an organic radical composed of carbon and hydrogen which may be aliphatic,
aromatic or combinations thereof, e.g. aralkyl, alkaryl. Suitable hydrocarbyls are
alkyls such as ethyl, propyl, etc.; alkenyls such as propenyl, isobutenyl, etc.; aralkyl
such as benzyl, etc.; alkaryl such as dodecylphenyl (C
12H
25-C
6H
4-), etc.; and aryls such as phenyl, napthyl, etc.
[0011] A straight- or branched-chain alkylene group of from 2 to 30 carbon atoms refers
to straight-chain alkylene groups such as 1,2-ethylene; 1,3-propylene, 1,5-pentylene,
1,20-eicosylene, l-30,tricontylene; etc., and branched-chain alkylene groups such
as l,2-propylene; 1,3-butylene; 1,2-(2-methyl)pentylene; 1,2-(2-ethyl)hexylene; 1,10-eicosylene;
etc.
[0012] A straight- or branched-chain alkylene group of from 2 to 30 carbon atoms substituted
with aryl of from 6 to 10 carbon atoms or alkaryl of from 7 to 12 carbon atoms refers
to the above-described straight- or branched-chain alkylene groups substituted with
an aryl or an alkaryl group. Suitable aryls include phenyl, napthyl, etc. Suitable
alkaryls include benzyl, etc.
[0013] The modified polyamino alkenyl or alkyl succinimides of this invention may be prepared
from a polyamino alkenyl or alkyl succinimide. In turn, these materials Eybe prepared
by reacting an alkenyl or alkyl succinic anhydride with a polyamine as shown below:

wherein R is an alkenyl or alkyl group of from 10 to 300 carbon atoms; and R
1 is the remainder of the polyamino moiety.
[0014] These alkenyl or alkyl succinimides that can be used herein are disclosed in numerous
references and are well known in the art. Certain fundamental types of succinimides
and related materials encompassed by the term of art "succinimide" are taught in U.S.
Patent Nos. 2,992,708; 3,018,291; 3,024,237; 3,100,673; 3,219,666; 3,172,892; and
3,272,746. "succinimide" is understood in the art to include many of the amide, imide
and amidine species which are also formed by this reaction. The predominant product
however is succinimide and this term has been generally accepted as meaning the product
of a reaction of an alkenyl substituted succinic acid or anhydride with a polyamine
as shown in reaction (1) above. As used herein, included within this term are the
alkenyl or alkyl mono-, bis-succinimides and other higher analogs.
A(l) Succinic Anhydride
[0015] The preparation of the alkenyl-substituted succinic anhydride by reaction with a
polyolefin and maleic anhydride has been described, e.g., U.S. Patents Nos. 3,018,250
and 3,024,195. Such methods include the thermal reaction of the polyolefin with maleic
anhydride and the reaction of a halogenated polyolefin, such as a chlorinated polyolefin,
with maleic anhydride. Reduction of the alkenyl-substituted succinic anhydride yields
the corresponding alkyl derivative. Alternatively, the alkenyl substituted succinic
anhydride may be prepared as described in U.S. Patents Nos. 4,388,471 and 4,450,281.
[0016] . Polyolefin polymers for reaction with the maleic anhydride are polymers comprising
a major amount of C
2 to C
5 mono-olefin, e.g., ethylene, propylene, butylene, isobutylene and pentene. The polymers
can be homopolymers such as polyisobutylene as well as copolymers of 2 or more such
olefins such as copolymers of: ethylene and propylene, butylene, and isobutylene,
etc. Other copolymers include those in which a minor amount of the copolymer monomers,
e.g., 1 to 20 mole percent is a C
4 to c
8 nonconjugated diolefin, e.g., a copolymer of isobutylene and butadiene or a copolymer
of ethylene, propylene and 1,4-hexadiene, etc.
[0017] The polyolefin polymer, represented in Figure 1 as R, usually contains from about
10 to 300 carbon atoms, although preferably 20 to 300 carbon atoms. Other preferred
embodiments include 12 to 100 carbon atoms and more preferably 20 to 100 carbon atoms.
[0018] A particularly preferred class of olefin polymers comprises the polybutenes, which
are prepared by polymerization of one or more of 1-butene, 2-butene and isobutene.
Especially desirable are polybutenes containing a substantial proportion of units
derived from isobutene. The polybutene may contain minor amounts of butadiene which
may or may not be incorporated in the polymer. Most often the isobutene units constitute
80%, preferably at least 90%, of the units in the polymer. These polybutenes are readily
available commercial materials well known to those skilled in the art. Disclosures
thereof will be found, for example, in U.S. Patents Nos. 3,215,707; 3,231,587; 3,515,669:
and 3,579,450, as well as U.S. Patent No. 3,912,764.
[0019] In addition to the reaction of a polyolefin with maleic anhydride, many other alkylating
hydrocarbons may likewise be used with maleic anhydride to produce alkenyl succinic
anhydride. Other suitable alkylating hydrocarbons include cyclic, linear, branched
and internal or alpha olefins with molecular weights in the range 100-4,500 or more
with molecular weights in the range of 200-2,000 being more preferred. For example,
alpha olefins obtained from the thermal cracking of paraffin wax. Generally, these
olefins range from 5-20 carbon atoms in length. Another source of alpha olefins is
the ethylene growth process which gives even number carbon olefins. Another source
of olefins is by the dimerization of alpha olefins over an appropriate catalyst such
as the well known Ziegler catalyst. Internal olefins are easily obtained by the isomerization
of alpha olefins over a suitable catalyst such as silica.
A(2) Polyamine
[0020] The polyamine employed to prepare the polyamino alkenyl or alkyl succinimides is
preferably a polyamine having from 2 to 12 amine nitrogen atoms and from 2 to 40 carbon
atoms. The polyamine is reacted with an alkenyl or alkyl succinic anhydride to produce
the polyamino alkenyl or alkyl succinimide, employed in this invention. The polyamine
is so selected so as to provide at least one basic amine per succinimide. The polyamine
preferably has a carbon-to-nitrogen ratio of from 1:1 to 10:1.
[0021] Since the conversion of the basic amine is believed to efficiently go through a primary
or secondary amine, at least one of the basic amine nitrogens of the polyamine moiety
must be either a primary or secondary amine.
[0022] The polyamino portion of the polyamino alkenyl or alkyl succinimide may be substituted
with substituents selected from (A) hydrogen, (B) hydrocarbyl groups of from 1 to
about 10 carbon atoms, (C) acyl groups of from 2 to about 10 carbon atoms, and (D)
monoketo, monohydroxy, mononitro, monocyano, lower alkyl and lower alkoxy-derivatives
of (B) and (C). "Lower", as used in terms like lower alkyl or lower alkoxy, means
a group containing from 1 to about 6 carbon atoms.
[0023] Hydrocarbyl, as used in describing the polyamine components of this invention, denotes
an organic radical composed of carbon and hydrogen which may be aliphatic, alicyclic,
aromatic or combinations thereof, e.g., aralkyl. Preferably, the hydrocarbyl group
will be relatively free of aliphatic unsaturation, i.e., ethylenic and acetylenic,
particularly acetylenic unsaturation. The substituted polyamines of the present invention
are generally, but not necessarily, N-substituted polyamines. Exemplary hydrocarbyl
groups and substituted hydrocarbyl groups include alkyls such as methyl, ethyl, propyl,
butyl, isobutyl, pentyl, hexyl, octyl, etc., alkenyls such as propenyl, isobutenyl,
hexenyl, octenyl, etc., keto- alkyls, such as 2-ketopropyl, 6-ketooctyl, etc., alkoxy
and lower alkenoxy alkyls, such as ethoxyethyl, ethoxypropyl, propoxyethyl, propoxypropyl,
2-(2- ethoxyethoxy)ethyl, 2-[2-(2-ethoxyethoxy)ethoxy]ethyl, 3,6,9,12-tetraoxatetradecyl,
2-(2-ethoxyethoxy)hexyl, etc. The acyl groups of the aforementioned (C) substituents
are such as propionyl, acetyl, etc. The more preferred substituents are hydrogen,
C
1-C
6 alkyls, and
C1-C
6 hydroxyalkyl.
[0024] In a substituted polyamine the substituents are found at any atom capable of receiving
them. The substituted atoms, e.g., substituted nitrogen atoms, are generally geometrically
inequivalent, and consequently the substituted amines finding use in the present invention
can be mixtures of mono- and polysubstituted polyamines with substituent groups situated
at equivalent and/or inequivalent atoms.
[0025] The more preferred polyamine finding use within the scope of the present invention
is a polyalkylene polyamine, including alkylene diamine, and including substituted
polyamines, e.g., alkyl substituted polyalkylene polyamine. Preferably, the alkylene
group contains from 2 to 6 carbon atoms, there being preferably from 2 to 3 carbon
atoms between the nitrogen atoms. Such groups are exemplified by ethylene, 1,2-propylene,
2,2-dimethylpropylene, trimethylene, etc. Examples of such polyamines include ethylene
diamine, diethylene triamine, di(trimethylene)triamine, dipropylene triamine, triethylene
tetramine, tripropylene tetramine, tetraethylene pentamine, and pentaethylene hexamine.
Such amines encompass isomers such as branched-chain polyamines and the previously
mentioned substituted polyamines, including hydrocarbyl-substitutedtpolyamines. Among
the polyalkylene polyamines, those containing 2-12 amine nitrogen atoms and 2-24 carbon
atoms are especially preferred, and the C
2-c
5 alkylene polyamines are most preferred, in particular, the lower polyalkylene polyamines,
e.g., ethylene diamine, dipropylene triamine, etc.
[0026] The polyamine component also may contain heterocyclic polyamines, heterocyclic substituted
amines and substituted heterocyclic compounds, wherein the heterocycle comprises one
or more 5-6 membered rings containing oxygen and/or nitrogen. Such heterocycles may
be saturated or unsaturated and substituted with groups selected from the aforementioned
(A), (B), (C) and (D). The heterocycles are exemplified by piperazines, such as 2-methylpiperazine,
1,2-bis-(N-piperazinyl)ethane, and N,N'-bis(N-piperazinyl)piperazine, 2-methylimidazoline,
3-aminopiperidine, 2-aminopyridine, 2-(3-aminoethyl)-3-pyrroline, 3-aminopyrrolidine,
N-(3-aminopropyl)-morpholine, etc. Among the heterocyclic compounds, the piperazines
are preferred.
[0027] Typical polyamines that can be used to form the compounds of this invention include
the following: ethylene diamine, 1,2-propylene diamine, 1,3-propylene diamine, diethylene
triamine, triethylene tetramine, hexamethylene diamine, tetraethylene pentamine, methylamino-
propylene diamine, N-(betaaminoethyl)piperazine, N,N'- di(betaaminoethyl)piperazine,
N,N'-di(beta-aminoethyl)-imidazolidone-2, N-(beta-cyanoethyl)ethane-l,2-diamine, 1,3,6,9-tetraaminooctadecane,
1,3,6-triamino-9-oxadecane, N-methyl-l,2-propanediamine, 2-(2-aminoethylamino)-ethanol.
[0028] Another group of suitable polyamines are the propyleneamines, (bisaminopropylethylenediamines).
Propyleneamines are prepared by the reaction of acrylonitrile with an ethyleneamine,
for example, an ethyleneamine having the formula H
2N(CH
2CH
2NH)
ZH wherein Z is an integer from 1 to 5, followed by hydrogenation of the resultant
intermediate. Thus, the product prepared from ethylene diamine and acrylonitrile would
be H
2N(CH
2)
3NH(C
H2)
2NH(
CH2)
3NH2.
[0029] In many instances the polyamine used as a reactant in the production of succinimides
of the present invention is not a single compound but a mixture in which one or several
compounds predominate with the average composition indicated. For example, tetraethylene
pentamine prepared by the polymerization of aziridine or the reaction of dichloroethylene
and ammonia will have both lower and higher amine members, e.g., triethylene tetramine,
substituted piperazines and pentaethylene hexamine, but the composition will be largely
tetraethylene pentamine and the empirical formula of the total amine composition will
closely approximate that of tetraethylene pentamine. Finally, in preparing the succinimide
for use in this invention, where the various nitrogen atoms of the polyamine are not
geometrically equivalent, several substitutional isomers are possible and are encompassed
within the final product. Methods of preparation of polyamines and their reactions
are detailed in Sidgewick's "The Organic Chemistry of Nitrogen", Clarendon Press,
Oxford, 1966; Noller's "Chemistry of Organic Compounds", Saunders, Philadelphia, 2nd
Ed., 1957; and Kirk-Othmer's "Encyclopedia of Chemical Technology", 2nd Ed., especially
Volumes 2, pp. 99-116.
[0030] The reaction of a polyamine with an alkenyl or alkyl succinic anhydride to produce
the polyamino alkenyl or alkyl succinimides is well known in the art and is disclosed
in U.S. Patents Nos. 2,992,708; 3,018,291; 3,024,237; 3,100,673; 3,219,666; 3,172,892
and 3,272,746.
[0031] As noted above, the term "polyamino alkenyl or alkyl succinimide" refers to both
polyamino alkenyl or alkyl mono- and bis-succinimides and to the higher analogs of
polyamino alkenyl or alkyl poly succinimides. Preparation of the bis- and higher analogs
may be accomplished by controlling the molar ratio of the reagents. For example, a
product comprising predominantly mono- or bis-succinimide can be prepared by controlling
the molar ratios of the polyamine and succinic anhydride. Thus, if one mole of polyamine
is reacted with one mole of an alkenyl or alkyl substituted succinic anhydride, a
predominantly mono-succinimide product will be prepared. If two moles of an alkenyl
or alkyl substituted succinic anhydride are reacted per mole of polyamine, a bis-
succinimide is prepared. Higher analogs may likewise be prepared.
[0032] A particularly preferred class of polyamino alkenyl or alkyl succinimides employed
in the instant invention may be represented by Formula II:

wherein R is alkenyl or alkyl of from 10 to 300 carbon atoms; R
2 is alkylene of 2 to 10 carbon atoms; R
3 is hydrogen, lower alkyl or lower hydroxy alkyl; a is an integer from 0 to 10; and
W is -
NH
2 or represents a group of Formula III:

wherein R is alkenyl or alkyl of from 10 to 300 carbon atoms; with the proviso that
when W is the group of Formula III above, then a is not zero and at least one of R
3 is hydrogen.
[0033] As indicated above, the polyamine employed in preparing the succinimide is often
a mixture of different compounds having an average composition indicated as the Formula
II. Accordingly, in Formula II each value of R
2 and R
3 may be the same as or different from other R
2 and
R3.
[0034] Preferably R is alkenyl or alkyl of from 20 to 300 carbon atoms. In another preferred
embodiment, R is preferably 12 to 100 carbon atoms and more preferably 20 to 100 carbon
atoms.
[0035] Preferably, R
2 is alkylene of 2 to 6 carbon atoms and most preferably is either ethylene or propylene.
[0036] Preferably, R
3 is hydrogen or lower alkyl.
[0037] Preferably, a is an integer from 1 to 6.
[0038] In formula II, the polyamino alkenyl or alkyl succinimides may be conveniently viewed
as being composed of three moieties that is the alkenyl or alkyl moiety R, the succinimide
moiety represented by the formula:

and the polyamino moiety represented by the group

[0039] The preferred alkylene polyamines employed in this reaction are generally represented
by the formula:

wherein R
2 is an alkylene moiety of 2 to 10 carbon atoms and a is an integer from about 0 to
10. However, the preparation of these alkylene polyamines do not produce a single
compound and cyclic heterocycles, such as piperazine, may be included to some extent
in the alkylene diamines.
B. MODIFIED SUCCINIMIDES
[0040] The polyamino alkenyl or alkyl succinimides wherein one or more of the nitrogens
of the polyamino moiety is substituted with

wherein R
4, R
5 and m are as defined above, may be prepared by reacting a polyamino alkenyl or alkyl
succinimide, IV, with a chloroformate, V, as shown in reaction (1) below:

wherein R
8 and R
7 form the remainder of a polyamino alkenyl or alkyl succinimide and R
4, R
5 and m are as defined above.
[0041] Reaction (1) is conducted by contacting the chloroformate, V, with the polyamino
alkenyl or alkyl succinimide, IV. The reaction may be conducted neat or in a suitable
inert diluent. Suitable diluents include ethyl acetate, toluene, xylene, oil and the
like. An organic base such as pyridine, triethylamine and the like may be added to
the reaction to scavenge the acid generated. However, the generated acid may also
be removed by an alkaline water wash (pH of from 8-9 or higher) or an alkaline brine
wash (pH of from 8-9 or higher) of the reaction solution after reaction completion
without the need of added base. The reaction is generally conducted at from 0"C to
50°C and is generally complete from within 0.5 to 24 hours. Afterwards, the product
may be further isolated by conventional techniques such as chromatography, filtration
and the like. If the succinimide contains hydroxyalkyl, use of lower temperature (-78°C
to 0°C) helps prevent carbonate formation. Carbonates may be removed via reaction
with an amine of the succinimide or an alcohol (i.e., ethanol) under transesterification
conditions.
[0042] Preferably, it is desirable to substitute at least 20% of the amines with

more preferably at least 50% of the amines should be converted; and most preferably
all of the amines capable of reaction should be converted.
[0043] In general, maximum conversion of the reactive amines of the polyamino alkenyl or
alkyl succinimide can be obtained by employing a molar charge of chloroformate to
the theoretical basic nitrogen of the alkenyl or alkyl succinimide of from 0.7:1 to
1:1. In some cases, a slight excess of chloroformate may be employed to enhance reaction
rate.
[0044] Alternatively, the products of this invention are also prepared by reacting a polyaminoalkenyl
or alkyl succinimide, IV, with an aryl carbonate as shown in reaction l(a) below:

wherein R
4, R
5, R
7, R
8 and m are as defined above and aryl is preferably phenyl or substituted phenyl such
as p-nitrophenyl, p-chlorophenyl, etc.
[0045] Reaction (la) is conducted by contacting the aryl carbonate with the polyamino alkenyl
or alkyl succinimide, IV. The reaction may be conducted neat or in a suitable inert
diluent. Suitable diluents include toluene, xylene, thinners, oil, and the like. The
reaction is generally conducted at from 50°C to 150°C and is generally complete from
within 1 to 4 hours. Afterwards, the product may be further isolated by conventional
techniques such as stripping, chromatography, filtration, and the like.
[0046] The aryl carbonate is prepared via conventional processes from the aryl alcohol and
the chloroformate, V, under conditions known per se.
[0047] The chloroformates of formula V are prepared as shown in reaction (2) below:

wherein R
5 and R
4 are as defined above.
[0048] This reaction is a conventional process well known in the art and may be conducted
by employing phosgene (m=0) or oxalyl chloride (m=
l) generally in excess. The reaction is conducted by adding the alcohol, VII, to a
suitable diluent such as toluene, benzene, methylene chloride, and the like. Phosgene
or oxalyl chloride is then added to the system over a period of time. Alternatively,
the phosgene or oxalyl chloride may be added to the diluent prior to addition of the
alcohol. In general, approximately 1.1-2.5 equivalents of phosgene or oxalyl chloride
is added per equivalent of alcohol, VII. The reaction is conducted at from -78° to
50°C, preferably -10
0 to 10°C, and is generally complete from within 1/2 to 12 hours. The chloroformate,
V, may be isolated by conventional techniques such as distillation but preferably
the system is stripped of a portion of the inert diluent which also removes hydrogen
chloride gas generated and excess reagent, VIII. The product, V, contained in the
remaining diluent is then used as is reaction (1) above.
[0049] As used herein, the term "chloroformate" includes both the chloroformate (m=0 of
formula V) and the chlorodicarbonyloxy analogs (m=l of formula V).
[0050] As used herein, the term "molar charge of chloroformate to the basic nitrogen of
a polyamino alkenyl or alkylsuccinimide" means that the molar charge of chloroformate
employed in the reaction is based upon the theoretical number of basic nitrogens contained
in the succinimide. Thus, when 1 equivalent of triethylene tetraamine (TETA) is reacted
with an equivalent of succinic anhydride, the resulting monosuccinimide will theoretically
contain 3 basic nitrogens. Accordingly, a molar charge of 1 would require that a mole
of chloroformate be added for each basic nitrogen or in this case 3 moles of chloroformate
for each mole of monosuccinimide prepared from TETA.
[0051] The alcohols, VII, are either commercially available or may be readily prepared by
known processes. For instance, hydrocarbyl capped poly(oxyalkylene) monools (i.e.,
R
5 = -R
6(OR
6)
m are described in U.S. Patent No. 4,191,537.
[0052] These hydrocarbyl-terminated poly(oxyalkylene) polymers, which are utilized in preparing
the chloroformates used in the present invention are monohydroxy compounds, i.e.,
alcohols, often termed monohydroxy polyethers, or polyalkylene glycol monohydrocarbylethers,
or "capped" poly(oxyalkylene) glycols and are to be distinguished from the poly(oxyalkylene)
glycols (diols), or polyols, which are not hydrocarbyl-terminated, i.e., not capped.
The hydrocarbyl-terminated poly(oxyalkylene) alcohols are produced by the addition
of lower alkylene oxides, such as oxirane, ethylene oxide, propylene oxide, the butylene
oxides, or the pentylene oxides to the hydroxy compound R
60H under polymerization conditions, wherein R
6 is the hydrocarbyl group which caps the poly(oxyalkylene) chain. Methods of production
and properties of these polymers are disclosed in U.S. Pat. Nos. 2,841,479 and 2,782,240
and the aforementioned Kirk-Othmer's "Encyclopedia of Chemical Technology," Volume
19, p. 507. In the polymerization reaction a single type of alkylene oxide may be
employed, e.g., propylene oxide, in which case the product is a homopolymer, e.g.,
a poly-(oxypropylene) propanol. However, copolymers are equally satisfactory and random
copolymers are readily prepared by contacting the hydroxyl-containing compound with
a mixture of alkylene oxides, such as a mixture of propylene and butylene oxides.
Block copolymers of oxyalkylene units also provide satisfactory poly(oxyalkylene)
polymers for the practice of the present invention. Random polymers are more easily
prepared when the reactivities of the oxides are relatively equal. In certain cases,
when ethylene oxides is copolymerized with other oxides, the higher reaction rate
of ethylene oxide makes the preparation of random copolymers difficult. In either
case, block copolymers can be prepared. Block copolymers are prepared by contacting
the hydroxyl-containing compound with first one alkylene oxide, then the others in
any order, or repetitively, under polymerization conditions. A particular block copolymer
is represented by a polymer prepared by polymerizing propylene oxide on a suitable
monohydroxy compound to form a poly(oxypropylene) alcohol and then polymerizing butylene
oxide on the poly(oxypropylene) alcohol.
[0053] In general, the poly(oxyalkylene) polymers are mixtures of compounds that differ
in polymer chain length. However, their properties closely approximate those of the
polymer represented by the average composition and molecular weight.
[0054] The hydrocarbylpoly(oxyalkylene) moiety of the chloroformate is composed of oxyalkylene
units containing from 2 to about 5 carbon atoms. The hydrocarbyl group contains from
1 to about 30 carbon atoms, preferably from 2 to about 20 carbon atoms. Preferably
the oxyalkylene units contain from 3 to 4 carbon atoms and the molecular weight of
the hydrocarbyl poly(oxyalkylene) moiety is from about 44 to about 10,000, more preferably
from about 100 to about 5,000. Each poly(oxyalkylene) polymer contains from 1 to 100
oxyalkylene units, preferably 2 to about 50 oxyalkylene units, more preferably about
2 to 30 units and most preferably 2 to about 20 such units. In general, the oxyalkylene
units may be branched or unbranched. The structures of the C
3-C
S oxyalkylene units are any of the isomeric structures well known to the organic chemist,
e.g., n-propylene, -CH
2CH
2CH
2-; isopropylene, -C(CH
3)CH
2-; n-butylene, -CH
2CH
2CH
2CH
2-; sec.-butylene, -CH(CH
2CH
3)CH
2-¡ tert.-butylene, -C(CH
3)
2CH
2-; disec.-butylene, -CH(CH
3)CH(CH
3)-; isobutylene, -CH
2CH(CH
3)CH
2-; etc. The preferred poly(oxyalkylene) compounds are composed of from 1 to about
50 oxyalkylene units, more preferably about 2 to 30 oxyalkylene units and most preferably
2 to about 20 such units.
[0055] The hydrocarbyl moiety (R-) which terminates the poly(oxyalkylene) chain contains
from 1 to about 30 carbon atoms, preferably from 2 to about 20 carbon atoms, and is
generally derived from the monohydroxy compound (ROH) which is the initial site of
the alkylene oxide addition in the polymerization reaction. Such monohydroxy compounds
are preferably aliphatic or aromatic alcohols of from 1 to about 30 carbon atoms,
more preferably an alkanol or an alkylphenol, and most preferably an alkylphenol wherein
the alkyl is a straight or branched chain of from 1 to about 24 carbon atoms. One
such preferred alkyl group is obtained by polymerizing propylene to an average of
4 units and has the common name of propylene tetramer. The preferred material may
be termed either an alkylphenylpoly(oxyalkylene) alcohol or a polyalkoxylated alkylphenol.
[0056] Likewise, hydrocarbyloxyhydrocarbyl alcohols (i.e., R
5 = hydrocarbyl in formula VII above) may be prepared from the corresponding glycol
by art recognized techniques as shown in reactions (3) - (6) below:

wherein R
4 and R
s are as defined above and base is an inorganic base such as potassium bicarbonate,
sodium carbonate, sodium hydroxide and the like. Each of reactions (3)-(6) is a well
known and art recognized process.
[0057] Reaction (3) is a conventional esterification reaction and is conducted by combining
the diol, I
X, with the acid, X, to yield the monoester XI. Although acetic acid is employed in
reaction (3), any suitable carboxylic acid such as trichloroacetic acid, propionic
acid, benzoic acid, and the like, may be utilized to form the monoester, XI. In some
instances, an acid catalyst such as sulfuric, hydrochloric and the like may be employed
to enhance the reaction rate. In order to prevent formation of a diester, an excess
of diol, IX, is employed. In general, from 1.1 to 4 equivalents of diol, IX, and preferably
2 equivalents per equivalent of acid, X, are employed in reaction (3). The reaction
may be conducted neat or in a suitable diluent such as toluene, benzene and the like.
The water generated during the reaction may be readily removed via a Dean-Stark trap.
The product ester, XI, may be isolated by conventional techniques such as chromatography,
filtration and the like or used in reaction (4) without purification.
[0058] Reaction (4) is a conventional reaction of an alcohol with metallic sodium or potassium
to form a sodium or potassium salt. Alternatively, potassium t-butoxide may be employed
in place of metallic sodium or potassium. The reaction is generally conducted by adding
an equimolar amount of the metallic sodium or potassium to the alcohol which is generally
contained in an anhydrous inert diluent such as tetrahydrofuran, dioxane, toluene
and the like. The reaction is generally conducted at from 0° to 60°C and is generally
complete from within 1 to 24 hours. The resulting salt, XII, is generally employed
in reaction (5) without isolation and/or purification.
[0059] Reaction (5) is a metathesis reaction to form the ethers, XIV. The reaction is generally
conducted by adding an equimolar amounts of the hydrocarbyl chloride, XIII to the
sodium (or potassium) salt, XII. The reaction is generally conducted in an inert diluent
such as toluene, dioxane and the like. The reaction is generally conducted at from
0° to 110°C and is generally complete from with 1 to 24 hours. The resulting ether-ester,
XIV, may be isolated by conventional techniques such as chromatography, filtration
and the like or used in reaction (6) without purification.
[0060] Reaction (6) is a conventional hydrolysis reaction to form the alcohol-ether, VII.
The reaction is conducted by adding the ether-ester, XIV, to an aqueous alcohol solvent
such as water/methanol, water/ethanol and the like. An inorganic base, such as sodium
carbonate, sodium hydroxide, potassium bicarbonate and the like, is added to the reaction.
The reaction is generally conducted at from room temperature to about 80°C and is
generally complete from within 1 to 24 hours. The resulting alcohol-ether, VII may
then be isolated by conventional techniques such as chromatography, filtration, distillation
and the like.
[0061] The hydrocarbyl chloride, XIII, may be prepared from the corresponding alcohol via
a chlorinating agent such as thionyl chloride. This reaction is well known and is
described by Buehler and Pearson, Survey of Organic Synthesis, Vol. I, pp. 330-332,
Wiley & Sons, N.Y. (1978).
[0062] Accordingly, by employing chloroformate, V, and a polyamino alkenyl or alkyl succinimide
of formula II above in reaction (1) above, compounds of the following formula are
produced:

wherein R is alkenyl or alkyl of from 10 to 300 carbon atoms;
R2 is alkylene of from 2 to 10 carbon atoms; a is an integer from 0 to 10; R
8 is hydrogen, lower alkyl of from 1 to 6 carbon atoms, lower hydroxyalkyl of from
1 to 6 carbon atoms, or -C(C)
mOR
5OR
4 wherein m is ―0 or 1,
R4 is hydrocarbyl of from 1 to 30 carbon atoms, and R
5 is a straight- or branched-chain alkylene group of from 2 to 30 carbon atoms optionally
substituted by aryl of from 6 to 10 carbon atoms or alkaryl of from 7 to 12 carbon
atoms, or -R
6(OR
6)p-wherein R
6 is alkylene of from 2 to 5 carbon atoms and p is an integer from 1 to 100; and T
is

or -NHR
a wherein R and R
8 are as above defined with the proviso that at least one of R
8 is

[0063] Preferably R is alkenyl or alkyl of from 20 to 100 carbon atoms. Preferably R
2 is alkylene of from 2 to 6 carbon atoms; a is an integer from 1 to 6. Preferred

while preferred R
4 is hydrocarbyl of from 2 to 20 carbon atoms. Preferably R
5 is -R
6(OR
6)
p-; wherein R
6 is alkylene of 3 or 4 carbon atoms, and p is an integer from 2 to 30.
[0064] The modified succinimides of this invention can be reacted at a temperature sufficient
to cause reaction with boric acid or a similar boron compound to form borated dispersants
having utility within the scope of this invention. In addition to boric acid (boron
acid), examples of suitable boron compounds include boron oxides, boron halides and
esters of boric acid. Generally from about 0.1 equivalents to 10 equivalents of boron
compound to the modified succinimide may be employed.
[0065] The modified polyamino alkenyl or alkyl succinimides of this invention are useful
as detergent and dispersant additives when employed in lubricating oils. When employed
in this manner, the modified polyamino alkenyl or alkyl succinimide additive is usually
present in from 0.2 to 10 percent by weight to the total composition and preferably
at about 0.5 to 5 percent by weight. The lubricating oil used with the additive compositions
of this invention may be mineral oil or synthetic oils of lubricating viscosity and
preferably suitable for use in the crankcase of an internal combustion engine. Crankcase
lubricating oils ordinarily have a viscosity of about 1300 CSt 0°F (-18°C) to 22.7
CSt at 210°F (99°C). The lubricating oils may be derived from synthetic or natural
sources. Mineral oil for use as the base oil in this invention includes paraffinic,
naphthenic and other oils that are ordinarily used in lubricating oil compositions.
Synthetic oils include both hydrocarbon synthetic oils and synthetic esters. Useful
synthetic hydrocarbon oils include liquid polymers of alpha olefins having the proper
viscosity. Especially useful are the hydrogenated liquid oligomers of C
6 to C
12 alpha olefins such as 1-decene trimer.
[0066] Likewise, alkyl benzenes of proper viscosity such as didodecyl benzene, can be used.
Useful synthetic esters include the esters of both monocarboxylic acid and polycarboxylic
acids as well as monohydroxy alkanols and polyols. Typical examples are didodecyl
adipate, pentaerythritol tetracaproate, di-2-ethylhexyl adipate, dilaurylsebacate
and the like. Complex esters prepared from mixtures of mono and dicarboxylic acid
and mono and dihydroxy alkanols can also be used.
[0067] Blends of hydrocarbon oils with synthetic oils are also useful. For example, blends
of 10 to 25 weight percent hydrogenated I-decene trimer with 75 to 90 weight percent
150 SUS (100°F,38°C) mineral oil gives an excellent lubricating oil base.
[0068] Additive concentrates are also included within the scope of this invention. The concentrates
of this invention usually include from about 90 to 10 weight percent of an oil of
lubricating viscosity and from about 10 to 90 weight percent of the complex additive
of this invention. Typically, the concentrates contain sufficient diluent to make
them easy to handle during shipping and storage. Suitable diluents for the concentrates
include any inert diluent, preferably an oil of lubricating viscosity, so that the
concentrate may be readily mixed with lubricating oils to prepare lubricating oil
compositions. Suitable lubricating oils which can be used as diluents typically have
viscosities in the range from about 35 to about 500 Saybolt Universal Seconds (SUS)
at 100°F (38°C), although an oil of lubricating viscosity may be used.
[0069] Other additives which may be present in the formulation include rust inhibitors,
foam inhibitors, corrosion inhibitors, metal deactivators, pour point depressants,
antioxidants, and a variety of other well-known additives.
[0070] It is also contemplated the modified succinimides of this invention may be employed
as dispersants and detergents in hydraulic fluids, marine crankcase lubricants and
the like. When so employed, the modified succinimide is added at from about 0.1 to
10 percent by weight to the oil. Preferably, at from 0.5 to 5 weight percent.
[0071] When used in fuels, the proper concentration of the additive necessary in order to
achieve the desired detergency is dependent upon a variety of factors including the
type of fuel used, the presence of other detergents or dispersants or other additives,
etc. Generally, however, and in the preferred embodiment, the range of concentration
of the additive in the base fuel is 10 to 10,000 weight parts per million, preferably
from 30 to 2,000 weight parts per million, and most preferably from 30 to 700 parts
per million of the modified succinimide per part of base fuel. If other detergents
are present, a lesser amount of the modified succinimide may be used.
[0072] The modified succinimide additives of this invention may be formulated as a fuel
concentrate, using an inert stable oleophilic organic solvent boiling in the range
of about 150° to 400°
F (66 to 204°C). Preferably, an aliphatic or an aromatic hydrocarbon solvent is used,
such as benzene, toluene, xylene or higher-boiling aromatics or aromatic thinners.
Aliphatic alcohols of about 3 to 8 carbon atoms, such as isopropanol, isobutylcarbinol,
n-butanol and the like, in combination with hydrocarbon solvents are also suitable
for use with the fuel additive. In the fuel concentrate, the amount of the additive
will be ordinarily at least 10 percent by weight and generally not exceed 70 percent
by weight and preferably from 10 to 25 weight percent.
[0073] The following examples are offered to specifically illustrate this invention. These
examples and illustrations are not to be construed in any way as limiting the scope
of this invention.
EXAMPLES
Example 1
[0074] Into a 1 liter three-neck flask equipped with a mechanical stirrer and nitrogen sweep
was placed 200 ml of methylene chloride containing 18.9 g of oxalylchloride. To this
mixture at room temperature was added dropwise a solution of methylene chloride containing
165 g (0.10 mole) of tetrapropenylphenyl polyoxybutylene alcohol (C12H25-C6H4-0(C4H90)-18H)
over 30 minutes. Upon completion of addition, the solution was stripped to remove
methylene chloride and excess oxalyl chloride yielding the chlorodicarbonyloxy derivative

The chlorodicarbonyloxy derivative was then redissolved in 300 ml methylene chloride.
[0075] The methylene chloride solution containing the chlorodicarbonyloxy derivative was
then added to a composition containing 200 ml methylene chloride, 30 ml triethylamine
and 406 g of a succinimide dispersant composition [prepared by reacting 1 mole of
polyisobutenyl succinic anhydride, where the polyisobutenyl group has a number average
molecular weight of about 950, with 0.87 mole of tetraethylene pentaamine; then diluting
to about 35% actives with diluent oil]. The system was stirred at room temperature
for 2 hours afterwards, the system was partially stripped, diluted with 1 liter hexane,
extracted twice with brine (pH 8-9), dried (MgS0
4) filtered and stripped to afford the amide ester

of the monosuccinimide.
Example 2
[0076] Into a 1 liter three-neck flask equipped with a mechanical stirrer and nitrogen sweep
was placed 300 ml of dry toluene. The system was cooled to 0°C and phosgene gas was
bubbled in until 19.9 g was contained in the toluene. At this time, 165 g (0.10 mole)
of tetrapropenylphenyl polyoxybutylene alcohol in toluene was added over 30 minutes.
The system was warmed to room temperature and stirred at room temperature for 2 hours.
At this time, excess phosgene was removed by vigorous sparging of the reaction system
with nitrogen for 2 hours yielding a toluene solution containing tetrapropenylphenyl
polyoxybutylene chloroformate.
[0077] The methylene chloride solution containing the chloroformate derivative was then
added to a composition containing 200 ml methylene chloride, 30 ml triethylamine and
406 g of a succinimide dispersant composition [prepared by reacting 1 mole of polyisobutenyl
succinic anhydride, where the polyisobutenyl group has a number average molecular
weight of about 950, with 0.87 mole of tetraethylene pentaamine; then diluting to
about 35% actives with diluent oil]. The system was stirred at room temperature for
2 hours afterwards, the system was partially stripped, diluted with I liter hexane,
extracted twice with brine (pH 8-9), dried (MgSO
4) filtered and stripped to afford the carbamate

of the monosuccinimide.
Example 3
[0078] Into a 1 liter three-neck flask equipped with a mechanical stirrer and nitrogen sweep
is placed 200 ml of methylene chloride containing 18.9 g of oxalylchloride. To this
mixture at room temperature is added dropwise a solution of methylene chloride containing
11.8 g (0.10 mole) of 2-butoxyethanol I

over 30 minutes. Upon completion of addition, the solution is stripped to remove methylene
chloride and excess oxalyl chloride yielding the chlorodicarbonyloxy derivative

The chlorodicarbonyloxy derivative is then redissolved in 300 ml methylene chloride.
[0079] The methylene chloride solution containing the chlorodicarbonyloxy derivative is
then added to a composition containing 200 ml methylene chloride, 30 ml triethylamine
and 406 g of a succinimide dispersant composition [prepared by reacting 1 mole of
polyisobutenyl succinic anhydride, where the polyisobutenyl group has a number average
molecular weight of about 950, with 0.87 mole of tetraethylene pentaamine; then diluting
to about 35% actives with diluent oil]. The system is stirred at room temperature
for 2 hours afterwards, the system is partially stripped, diluted with 1 liter hexane,
extracted twice with brine (pH 8-9), dried (MgS0
4) filtered and stripped to afford the amide ester

of the monosuccinimide.
Example 4
[0080] Into a 2 liter three-neck flask equipped with a mechanical stirrer and nitrogen sweep
was placed 300 ml of dry toluene. The system was cooled to 0°C and phosgene gas was
bubbled in until 59.7 g was contained in the toluene. At this time, 495 g (0.30 mole)
of tetrapropenylphenyl polyoxybutylene alcohol in toluene was added over 30 minutes.
The system was warmed to room temperature and stirred at room temperature for 2 hours.
At this time, excess phosgene was removed by vigorous sparging of the reaction system
with nitrogen for 2 hours yielding a toluene solution containing tetrapropenylphenyl
polyoxybutylene chloroformate.
[0081] The toluene solution containing the chloroformate derivative was then added to a
composition containing 300 ml methylene chloride, 90 ml triethylamine and 406 g of
a succinimide dispersant composition [prepared by reacting 1 mole of polyisobutenyl
succinic anhydride, where the polyisobutenyl group has a number average molecular
weight of about 950, with 0.87 mole of tetraethylene pentaamine; then diluting to
about 35% actives with diluent oil]. The system was stirred at room temperature for
2 hours afterwards, the system was partially stripped, diluted with 2 liter hexane,
extracted twice with brine (pH 8-9), dried (MgS0
4) filtered and stripped to afford the carbamate

of the monosuccinimide.
Example 5
[0082] Into a 1 liter three-neck flask equipped with a mechanical stirrer and nitrogen sweep
is placed 200 ml of methylene chloride containing 18.9 g of oxalylchloride. To this
mixture at room temperature is added dropwise a solution of methylene chloride containing
10.4 g (0.10 mole) of 3-ethoxy-l-propanol (CH
3CH
20CH
2CH
2CH
20H) over 30 minutes. Upon completion of addition, the solution is stripped to remove
methylene chloride and excess oxalyl chloride yielding the chlorodicarbonyloxy derivative

The chlorodicarbonyloxy derivative is then redissolved in 300 ml methylene chloride.
[0083] The methylene chloride solution containing the chlorodicarbonyloxy derivative is
then added to a composition containing 200 ml methylene chloride, 30 ml triethylamine
and 406 g of a succinimide dispersant composition [prepared by reacting 1.0 mole of
polyisobutenyl succinic anhydride, where the polyisobutenyl group has a number average
molecular weight of about 950, with 0.
1 mole of tetraethylene pentaamine; then diluting to about 35% actives with diluent
oil]. The system is stirred at room temperature for 2 hours afterwards, the system
is partially stripped, diluted with 1 liter hexane, extracted twice with brine (pH
8-9), dried (MgS0
4) filtered and stripped to afford the amide ester

of the bis-succinimide.
Example 6
[0084] (A) In the manner of Example 2, n-butoxyethoxyethanol (n-C
4H
9OCH
2CH
2OCH
2CH
2OH) was treated with phosgene to form the corresponding chloroformate

[0085] Into a 1-liter 3-neck round bottom flask was added 94 g of phenol, 79 g of pyridine,
and 300 ml of toluene. The system was stirred at room temperature and, over a period
of 40 minutes, 1 mole (approximately 224 g) of the above chloroformate was slowly
added to the system. After reaction completion, the product was extracted with hexane.
The organic layer was washed three times with brine and then dried over anhydrous
magnesium sulfate. The solvent was removed by stripping to yield the carbonate:

[0086] In a manner similar to (A) above, ethanol was used in place of phenol to yield the
carbonate:

[0087] (B) 71.8 g of the carbonate

OC
6H5), prepared similarly to (A) above, was added to a 2-liter reaction flask together
with 472 g of a succinimide dispersant composition [prepared by reacting 1 mole of
polyisobutenyl succinic anhydride, where the polyisobutenyl group has a number average
molecular weight of about 950, with 0.5 mole of tetraethylene pentaamine; then diluting
to about 50% actives in diluent oil and having an alkalinity value = 29.7]. Initially,
the combined system gave an alkalinity value = 25.8. The system was then heated to
l65°C and stirred under a nitrogen atmosphere for 2 hours at which time the alkalinity
value of the system was 14.5. The system was cooled to 80°C and an additional 0.0255
moles (about 7.2 g) of carbonate was added. The system was heated to 165°C and stirred
under nitrogen for an additional 40 minutes to give a product having an alkalinity
value of 13.6 and affording the carbamate

of the bissuccinimide.
Example 7
[0088] 689 g of the carbonate

C
6H
5), prepared similarly to the process described in Example 6 above, was added to a
5-liter reaction flask together with 1897.2 g of a succinimide dispersant composition
[prepared by reaction 1 mole of polyisobutenyl succinic anhydride, where the polyisobutenyl
group has a number average molecular weight of about 950, with 0.87 mole of tetraethylene
pentaamine; then diluting to about 40 actives with diluent oil and having an alkalinity
value of 48.0]. Initially, the combined system gave an alkalinity value of 26.3. The
system was then heated to 165°C and stirred under a nitrogen atmosphere for 1-1/2
hours. The system was then cooled to about 90°C while nitrogen sparging. The system
was maintained at this temperature for 3 hours to give a product having an alkalinity
value of 12.7 and affording the carbamate

of the monosuccinimide.