[0001] The present invention relates to a support frame for screening panels such as are
available from various manufacturers and used in vibrating screening equipment used,
for example, for screening in the mining industry.
[0002] Screening panels are known to exist which consist of square or rectangular panels
moulded or cast from plastic materials. Screening panels of this type, may be supported
on a separate frame to which they are fitted by means of plastic spigots protruding
through corresponding holes in the supporting frame, holding the spigots captive.
Such spigots may be integral with the screen panel, or integral with a clamping bar
which in turn holds the panel(s) captive once in place, or as separate individual
parts.
[0003] To accommodate such fastening methods, the supporting frame is provided with a plurality
of holes, shaped and arranged in a pattern complementary to the shape and pattern
of fastening spigots, as applicable to the panel manufacturers fastening system, so
that panels can be readily fastened and removed from the frame as required. Support
frames are normally made by fabrication from steel, various parts of the frame being
joined by welding. The object of the invention is to provide a light weight support
frame for screening panels which is manufactured in such a way that welding is reduced
to a minimum and largely confined to the neutral axis of the frame so that under conditions
of vibration the likelihood of failure of the welds due to dynamic loads is reduced.
[0004] The present invention consists in a screening panel support frame, consisting of
a top plate fabricated from flat steel sheet metal, punched and folded to provide
a grid of channel section members to support screening panels and in which are formed
holes to receive spigot-like projections provided to fasten the panels, and means
to support the top plate whereby it can be secured to vibrating screening equipment.
[0005] In order that the nature of the invention may be better understood a typical form
thereof is hereinafter described, by way of example, with reference to the accompanying
drawings in which:-
Figure 1 is a plan view of the top plate of a screening panel support frame according
to the invention, after punching and prior to folding;
Figure 2 is a perspective view of the screening panel support frame after folding
in the course of assembly to an arrangement of support beams, support plates and side
members.
Figure 3 is a typical cross-section of the screening panel support frame showing weld
positions, and
Figure 4 is a cross-sectional view of a portion of the screening panel support frame
showing the manner in which section of frame may be joined.
[0006] The top plate shown in figure 1 is manufactured from a single sheet of mild steel.
Into it are punched a series of holes 10 which are intended for reception of spigot-like
projections. These are arranged in a regular pattern to enable a complete set of screen
panels to be arranged over the surface of the frame with the projections on the panels
passing through the holes 10.
[0007] In addition to the holes 10 are punched slots 11 for the reception of tranverse members
as described below and also holes 12 which are formed at the junction of the lines
of severance in the plate to enable folding of the plate to be effected with a minimum
of distortion and to prevent stress concentration.
[0008] As will be appreciated from Figure 2 in which the screening panel support frame is
seen after folding of the top plate, there are lines of severance between substantially
triangular portions of the plate 13 and adjacent portions 14 so that when the portions
13 and 14 are folded downwardly as shown in Figure 2, a grid of channel section members
is formed. Transverse channel sections 21 are connected to the longitudinal channel
sections by means of a single plate thickness join, which acts as a hinge allowing
the frame to accept alternating vertical displacement of the longitudinal formed channel
sections (relative to each other), as may prevail when dynamically loaded under influence
of the vibration of the equipment on which the screening panel support frame is mounted.
[0009] The screening panel support frame is supported on support beams 15, of tubular cross
sections extending along the frame in one direction. These are attached to holding
down strips 16 extending across, between side angle plates 17, one of which has been
shown. The holding down strips 16 are fixed in a plane parallel to the plane of the
top plate (Fig 1) both of which are connected to regularly spaced support beams 15
thus forming a 3-dimensioned box section type frame work, with sufficient rigidity
for handling, but flexible enough to accomodate dynamic movement in the vertical plane
of transverse and longitudinal members, without creating excessive stresses, thus
preventing fatigue failure. The support beams 15 are secured to the top plate by welds
as at 19 in Figure 3 which are largely on or about the neutral axis of the frame and
are thus minimally stressed during dynamic flexure of the frame.
[0010] Additional panel support may be provided by members 18, extending between the slots
11 and secured in position 9 by welds as at 20 (fig 3) at each end. For the sake of
clarity only two such members are shown in Figure 2.
[0011] Screening panel support frames as described above can be made in a wide variety of
shapes and sizes to suit particular applications.
[0012] A complete screening panel support frame for vibrating equipment may be made up of
a plurality of separate sections of support screening panel support frame each of
which covers a portion of the total area. In joining up such sections it is important
to ensure that the regular spacing of holes 10 is maintained and one manner of doing
this is illustrated in Figure 4 in which two support beams 15 each forming part of
separate sections of a support frame are connected to a cross beam 22 which forms
part of the vibrating equipment being secured to it by means of nuts and bolts indicated
at 23. The significant feature of the arrangement is the fact that the ends of the
support beams 15 are cut at an angle as shown in Figure 4 so that a diagonally extending
join 24 is formed. With this arrangement there is no inteference with any of the holes
10 which are available for engagement by a spigot-like projection of the screening
panel, allowing panels to be positioned across the join.
[0013] The embodiment of the invention described above is given by way of example only as
constituting a preferred form of construction within the general scope of the invention
as defined broadly above.
1. A screening panel support frame, consisting of a top plate fabricated from flat
steel sheet metal punched and folded, to provide a grid of longitudinally and tranversely
extending channel section members (21), to support screening panels in which are formed
holes (10) to receive spigot-like projections provided to fasten the panels and means
(15) to support the top plate whereby it can be secured to vibrating screening equipment.
2. A screening panel support frame as claimed in claim 1 wherein the means to support
the top plate consists in a plurality of support beams (15) extending beneath and
along the frame, the longitudinally extending channel section members (21) being welded
to the support beam by means of welds (19) lying on or near the neutral axis of the
frame.
3. A screening panel support frame as claimed in claim 1 wherein the transversely
extending channel section members (21) formed in the top plate are connected to the
longitudinally extending channel section members by means of a plate thickness join,
which acts as a hinge, allowing alternating vertical displacement of the longitudinally
extending channel section members relative to each other to be accommodated, without
giving rise to fatigue failure, when subjected to dynamic load conditions.
4. A screening panel support frame, as claimed in claim 2 wherein holding down strips
(16) are fixed in a plane, parallel to the plane of the formed top plate, both of
which are connected to regularly spaced support beams (15), thus forming a 3-dimensional
box-section type frame work with sufficient rigidity for handling, but flexible enough
to'accommodate dynamic movements of the longitudinal (21) and transverse channel section
members perpendicular to the plane of the top plate without creating excessive stresses
and thus inhibiting fatigue failure.
5. A screening panel support made up of a plurality of sections each contructed as
claimed in claim 4, the support beams of one section meeting the support beams of
each adjacent section end to end, the meeting ends of the beams being cut at an angle
(24) whereby the ends meet in a line extending diagonally across the beams.
6. A screening panel support frame substantially as described with reference to and
as illustrated in the accompanying drawings.