[0001] The present invention relates to an electrostatic dust precipitator which comprises
a separation filter having emitter and collector electrodes, means for maintaining
a pre-determined substantially constant d.c. voltage between the electrodes during
operation of the precipitator, and pulse-generating means for generating at a given
frequency in the order of 30-500 Hz voltage pulses or voltage pulse trains which are
superimposed on said d.c. voltage and which are of short duration in relation to said
frequency, said pulse-generating means including capacitive and inductive elements
which together with the capacitance of the separation filter form an electrical oscillation
circuit, and a switching device which is incorporated in said oscillation circuit
and which is periodically actuatable by control means for activation of the oscillation
circuit.
[0002] Electrostatic precipitators have long been used in industry for the purpose of cleansing
gas of dust entrained therewith, and especially for extracting soot particles from
flue gases. The aforedescribed technique of superimposing on the d.c. voltage between
the electrodes of the precipitator short voltage pulses or voltage pulse trains at
long intermediate pulse or pulse-train intervals in relation to the duration of the
pulses or pulse trains has long been applied in the art in order to obtain a more
uniform distribution of dust on the precipitation electrodes.
[0003] The supply of voltage to the means for generating the aforesaid voltage pulses or
voltage pulse trains is normally effected through a tranformer which transforms,
for exemple, a 50 Hz, 380 V mains voltage to an a.c. voltage of, for example, 40-200
kV, this voltage then being rectified to form a pulsatile d.c. voltage. This pulsatile
d.c. voltage can also be used for the normal supply of voltage to the electrodes of
the dust precipitator and the magnitude of the voltage is then placed immediately
beneath that voltage level which in the continuous operation of the precipitator results
in breakdown, in the form of a glow discharge in the separation filter.
[0004] It is desirable to be able to impart an optional shape and amplitude to the superimposed
voltage pulses or voltage pulse trains. More specifically, there are often desired
voltage peaks of such height that the voltage across the precipitator electrodes briefly
reaches a voltage level which lies immediately beneath the voltage at which non-permitted
arcing takes place between the precipitator electrodes, even when the voltage supply
is of short duration.
[0005] The known method of using a conventional transformer for transforming mains voltage
to a voltage adapted for the voltage supply to the aforesaid pulse-generating or pulse-train
generating means, and optionally also to the remainder of the dust precipitator, results
in a supply voltage which pulsates at such low frequency that a complete re-charge
of the capacitive elements incorporates in said pulse-generating means is not always
obtained after a voltage pulse or voltage pulse train, therewith causing the amplitude
of the following pulse or pulse train to be lower than the optimal. When generating
supenerimposed pulses or pulse trains of relatively low frequency, this disadvantage
can be overcome, either completely or in part, by stepping up the mains voltage with
the aid of a three-phase transformer. A three-phase transformer, however, has the
disadvantage of being expensive and, as with conventional single-phase transformers
for transforming a.c. voltage of mains frequency, having a considerable weight.
[0006] Accordingly, the object of the present invention is to provide a novel and useful
arrangement with which the aforediscussed disadvantages are avoided to at least a
substantial extent.
[0007] This object is achieved in accordance with the present invention in that the pulse-generating
means of an electrostatic precipitator of the kind described in the introduction includes
a known voltage-controlled frequency converter which is arranged to generate an a.c.
voltage.having a frequency which is at least three times higher than the frequency
of said voltage pulses or trains of pulses, and a single-phase transformer which is
connected downstream of said converter and followed by a rectifier. This arrangement
advantageously obviates the need of an expensive three-phase transformer, and the
increase in frequency afforded in accordance with the invention substantially decreases
the costs for and the weight of the singel-phase transformer coupled downstream of
the converter in comparison with a single-phase transformer for stepping up a.c.
voltage of mains frequency.
[0008] The invention will now be described in more detail with reference to an embodiment
thereof illustrated schematically in the accompanying drawing, in which
Figures 1 is a circuit diagram of an electrostatic dust precipitator according to
the invention, and
Figure 2a and 2b illustrate diagrammatically and respectively the voltage across the
capacitor and the voltage across the filter when the dust precipitator according to
the invention is in operation.
[0009] In figure 1 the reference 1 identifies a schematically illustrated conventional
voltage controlled frequency converter, this converter being supplied, for example,
from a threephase a.c. mains voltage supply, and produces a substantial increase
in the frequency of the applied a.c. voltage. For example, the converter 1 can be
arranged to generate from an input three-phase voltage of 380 V and a frequency of
50 Hz, a substantially constant single phase a.c. voltage of 380 V and a frequency
which lies within the range of 1 - 25 kHz. Connected to the output of the converter
1 is a single-phase transformer 2, in which the output voltage of the converter is
increased to a substantially constant a.c. voltage having a voltage value lying within,
for example, 40-200 kV. This a.c. voltage is rectified in a rectifier bridge 3 whose
positive terminal is connected to earth, whereas its negative terminal, which is held
at a substantially negative voltage U
B, via components hereinafter described, is connected to the emitter electrode 4 of
the separation filter 5 of the illustrated dust precipitator. The emitter electrode
4 is housed in a conventional manner in an earthed casing 6 forming the collector
electrode.
[0010] Connected between the d.c. terminal of the rectifier bridge 3 is a capacitor 7, the
one terminal of which is thus earthed and the other terminal of which receives negative
voltage from the bridge 3. Connected in series between said other terminal of the
capacitor 7 and the emitter electrode 4 is an inductance 8 and a parallel-coupling
of a thyristor 9, or thyristor chain, and a diode 10, or diode chain. The thyristor
9, or the thyristors, and the diode 10, or the diodes, are connected in mutually oppositely
directed conductor directions, more specifically so that the diode, or the diodes,
has, or have, a blocking effect in a direction towards the bridge 3, and the thyristor,
or the thyristors, has, or have, a blocking effect in a direction towards the filter
5.
[0011] An ignition circuit 11 is adapted to ignite the thyristor 9, or the thyristors, at
a predetermied adjustable frequency in the order of 30-500 Hz for a relatively short
period of time in relation to the ignition frequency. It will be re cognized that
the filter 5 can, in the main, be likened to a capacitor in which the capacitor plates
are formed by the electrodes 4,6. The capacitor 7, the inductance 8 and the filter
5 thus form an oscillation circuit, so that when the thyristor 9 is ignited and current
is flowing therethrough, there is obtained an abrupt increase in the voltage U
F across the filter 5 (increase in the negative potential of the emitter electrode
4) and a decrease in the voltage U
C across the capacitor 7. The circuit will then change to a reverse mode, during which
current flows through the diode 10, or the chain of diodes, so that the voltage U
F across the filter again falls abruptly to a level in the proximity of the intended
holding voltage U
H and the voltage U
C across the capacitor 7 is again increased to a level in the proximity of the output
voltage U
B of the rectifying bridge 3.
[0012] Figures 2a and 2b are diagrams which show the respective variations in time of the
capacitor voltage U
C and the filter voltage U
F upon applying to the thyristor 9, or the chain of thyristors, ignition pulses of
such short duration that the oscillation circuit effects solely one complete oscillation
cycle, and when using the components 1, 2 and 3 also for normal voltage supply to
the filter 5. In the diagrams, which illustrate the conditions prevailing when the
capacitances of the capacitor 7 and the filter 5 are mutually equal, the desired holding
voltage U
H between the electrodes and the output voltage U
B of the rectifier bridge 3 are shown in morse lines. As beforementioned, the voltages
U
C and U
F are negative. Consequently, upon ignition of the thyristor 9, or the thyristors,
current flows swiftly from the filter 5 to the capacitor 7, causing U
C to fall and U
F to raise to a corresponding extent, whereupon the oscillation circuit 5, 7, 8 reverses
its mode so that U
C again increases and U
F falls. This reversal is not complete, however, since during each reversal the capacitor
7 delivers voltage to the filter 5. This can be seen from the diagram of figure 2a,
in which the voltage curve U
C where it slopes towards the U
B-level subsequent to reversal upwardly represents re-charging of the capacitor 7
with the aid of the components 1, 2, 3 to a voltage corresponding to the output voltage
of the bridge 3. In addition the voltage peaks of the filter voltage U
F commence at a lower level than that at which they terminate, and the filter voltage
U
F between the voltage peaks falls as a result of the discharge which takes place in
the filter 5. If desired, the holding voltage between the electrodes 4, 6 can be maintained
with the aid of a separate voltage supply circuit. Furthermore, the thyristor 9, or
the thyristors, ca be held ignited over a period of such duration that a plurality
of oscillation periods are carried out and therewith a voltage pulse train is generated
between the filter electrodes 4, 6.
[0013] The arrangement according to the invention affords considerable economic benefits
and savings in weight and space. By using a frequency converter in accordance with
the invention, which converter greatly increases the frequency of the applied voltage,
only a relatively small and inexpensive transformer, with a low-weight core, is needed
to increase the voltage to a value suitable for filter operation. The arrangement
according to the invention also provides for a considerably higher electrical efficiency
that that achieved with conventional voltage supply systems for electrostatic dust
precipitators. In addition hereto, the use of the arrangement according to the invention
also enables the voltage supply to the precipitator electrodes to be controlled continuously
with the aid of single and inexpensive means in a manner which is extremely accurate
and which reacts quickly to changes in the operating conditions which require corrections.
The dust precipitator can be powered by a three-phase voltage without requiring the
provision of an expensive three-phase transformer. The possibility of powering the
precipitator with a three-phase voltage is highly beneficial, and is often desired
from the technical aspect of the plant.
1. An electrostatic dust precipitator comprising a separation filter (5) having emitter
and collector electrodes (4,6), means (1-3) for maintaining a pre-determined substantially
constant d.c. voltage (UH) between the electrodes (4,6) during operation of the precipitator, and pulse-generating
means (1-3, 7-11) for generating at a given frequency in the order of 30-500 Hz voltage
pulses or voltage pulse trains which are superimposed on said d.c. voltage and which
are of short duration in relation to said frequency, said pulse-generating means (1-3,
7-11) including capacitive and inductive elements (7,8) which together with the capacitance
(UF) of the separation filter (5) form an electrical oscillation circuit, and a switching
device (9) which is incorporated in said circuit and which is periodically actuatable
by a control means (11) for activation of the oscillation circuit (5,7,8), characterized
in the the pulse-generating means (1-3, 7-11) includes a known voltage-controlled
frequency converter (1) which is arranged to generate an a.c. voltage having a frequency
which is at least three times higher than the frequency of said voltage pulses or
trains of pulses, and a single-phase transformer (1) which is connected downstream
of said converter (1) and followed by a rectifier (3).
2. An electrostatic dust precipitator according to Claim 1, characterized in taht
the capacitive and inductive elements incorporated in the oscillation circuit comprise
a capacitor (7) which is connected in parallel with the rectifier (3), and a coil
(8) connected in series with the electrodes (4,6), between said electrodes and the
capacitor (7).