Support for the elastic suspension of the engine in a motor-car with respect to the chassis of the same

Abstract

 A support 2 for the suspension of an engine 1 relative to a car chassis, provided with means that are apt for varying the dampening of the oscillations between engine and chassis in such a way as to render maximum the dampening of the low frequency oscillations having a high amplitude, and to minimize the high frequency oscillations having a small amplitude.
These means determine the variation of the aperture 15 for the drawing of a liquid, between two chambers, and/or the variation at play, between a disc 34 and the shaft 35 to which the disc is connected.
The cited means are controlled by levers and/or by actuators 3 that are connected to sensors 4.

Description

[0001] The present invention refers to a support for the elastic suspension of a vehicle engine with respect to the chassis of the vehicle itself.

[0002] The support substantially comprises a mounting which is apt for being fixed to the chassis, an elastically deformable element connected to the mounting itself, and apt for being fixed to the engine, and a liquid damping device that is predisposed for damping the shiftings of the above-said deformable elements.

[0003] The damping devices, which are provided with the supports of the previously mentioned type, usually comprise a pair of chambers for the fluid, that are connected one to the other through a drawing conduit; when the elastically deformable element undergoes a deformation following the load variation that acts upon itself, the said fluid passes from one to the other of the two above-indicated chambers and, owing to the resistence that it encounters in passing through the drawing conduit, it realizes a damping action, which tends to contrast shifting of the deformable element.

[0004] For realizing the suspension of a vehicle engine with respect to the chassis, there is normally utilized at least one elastic support of the prevously mentioned type; with this constructive disposition the following drawback is had.

[0005] The behaviour of the suspension does not result as being satisfactory for all the vibration frequencies with which the engine moves during normal running conditions of the vehicle, nor during the various load conditions of the vehicle itself.

[0006] In fact, the damping of the previosly-mentioned elastic elements comprising one of the constructive characteristics of the element itself, and that hence, can be varied during the running of the vehicle, derives from a solution of compromise between two opposite existing needs.

[0007] In fact, for suitably damping low frequency vibrations, a considerable damping is required; whereas whenever very high frequency vibrations are had, it is necessary to have a lesser damping if one wishes to avoid generating too rigid a system and which hence, gives rise to an excessive noisiness during the running of the vehicle.

[0008] For these reasons, in the normally used constructive devices insufficient dampings are encountered for low frequencies, and excessive noisiness for high frequency vibrations.

[0009] The aim of this invention is to realize a support for the elastic suspension of a vehicle engine, with respect to its chassis, thanks to which the previously mentioned drawback is eliminated and through which hence, there can be obtained a satisfactory state of damping and noise under any whatso­ever running conditions for the vehicle.

[0010] Hence, another aim of the present invention is to realize elastic supports provided with fluid damping devices wherein the damping can be varied, as desired and defined, at every instant, with a prefixed value.

[0011] These aims are achieved through the means of a support for the elastic suspension of an automobile engine with respect to the chassis of the automobile itself, realized through a frame that is apt for being fixed to the said chassis, an elastically deformable element constructed with an elastic material, connected to said frame and apt for being fixed to said engine and a liquid damping device apt for damping the shifting of said elastically deformable element, characterized by the fact that it comprises means apt for varying the damping effect of said damping devices.

[0012] What forms another object of the present invention, is a system for the elastic suspension of an automobile engine with respect to the chassis of the vehicle itself, realized through the means of at least one elastic support comprising substantially a frame apt for being fixed to said chassis, an elastically deformable element, constructed out of an elastic material, connected to said frame and apt for being fixed to said engine, and a liquid damping device apt for damping the shiftings of said elastically deformable element characterized by the fact that it comprises means apt for varying the damping of the said damping device, electrically actionable actuators apt for controlling said means in such a way as to define every damping device with a prefixed damping value, at least one sensor apt for taking a parameter representative of the running condition of the vehicle and for generating a corresponding electrical signal and an electronic plant apt for elaborating said electric signals and for generating corresponding signals for controlling the said actuators.

[0013] For having a better comprehension of the system of the invention, there will now be given, solely by way of non-­limiting example, a more detailed description of the same, with referring to the attached drawings, whereby:

FIG. 1 - shows an axial section of an elastic support, according to the invention;

FIG. 2 - shows a section of the support of FIG. 1, effectuated along the outline II-II;

FIG. 3 - shows an axial section of an elastic support of the invention, corresponding to a diverse form of embodiment of the same;

FIG. 4 - shows a section of the support of FIG. 3, effectuated along the outline IV-IV.

FIGS. 5 and 6 - represent axial sections of elastic supports corresponding to two further forms of embodiment of the same.

FIG. 7 - represents the controlling plan, of a plurality of supports.

[0014] With reference, first and foremost, to FIG.1, the support 2 of the invention is apt for realizing the elastic suspension of an engine 1 (FIG. 7) of an automobile with respect to the chassis (not shown) of the automobile itself; said support being interposed between the engine and the chassis.

[0015] The elastic support 2 of which diverse forms of embodiment are shown in the FIGS. from 1 to 6, substantially comprises a frame 6, for example, of an annular form, and an elastically deformable element 7 conveniently of an annular connected to the frame itself, and apt for being fixed through the means of a shaft 8, and in any whatsoever convenient manner, to the car chassis.

[0016] The material of the deformable element 7 can be any whatso­ever elastically deformable material, rubber or an elastomer for convenience sake.

[0017] The elastic support 2 of the form of embodiment in FIG. 2, substantially comprises a first bell-shaped element 9 provided with an annular edge 10 fixed to the frame 6, and a second bell-shaped element 11 disposed inside the previous one, as can be seen clearly in the figure.

[0018] In the bottom walls of these elements, an annular groove 12 is made in such a way as to substantially realize an annular shaped conduit 13 when the two bell-shaped elements are coupled (in the way seen in the figure); a pair of end-holes 14, made on the above-said elements, puts the conduit into communication with a first chamber 16, defined between the elastically deformable element 7 and the two above-said elements and with a second chamber 17 defined between these latter and a deformable membrane 18, the peripherically outer borders of which are connected to the frame 6.

[0019] Morover, on the lateral walls of the two bell-shaped elements 9 and 11, slits 15 are made having such form and dimensions as to either allow, or to prevent the passage of fluid between the above-defined first and second chambers, through these slits, when the second bell-shaped element 11 is disposed in a prefixed angular configuration in respect of the first bell-shaped element 9: said configuration is the one shown in FIG. 2.

[0020] The second bell-shaped element 11, is rotatable with respect to the one previous and, for this purpose, it is provided with a pivot 20 that rotates inside a correspondng bush 20 fixed to the other element; said latter is connected, in its turn, to a second bush 21, fixed to the membrane 18.

[0021] The rotation of the pivot 19 and hence, of the second bell-­shaped element 11, with respect to the first element 9, can be operated in various ways, such as for example, by means of a lever, or through a motor of any whatsoever type, such as, for example, an electric motor 22.

[0022] The two chambers 16 and 17, are completely filled up with any whatsoever suitable liquid, for example, a water and glycol compound of an opportune density, with values comprised between 50 and 500 centistokes.

[0023] The elastic support 2 in the form of embodiment shown in FIGS. 3 and 4, differs from the one of the previous figures because of the fact that the two bell-shaped elements 9 and 11 are substituted by a pair of discs, of which one is stable (indicated with 25) and fixed to the frame 6, while the other (26) is rotatable with respect to the previous one, and made solidal with a pivot operated by an electric motor 22.

[0024] A hole 27 is made in each of the two above-said discs, and these are positioned in such a way as to result coaxial, for a prefixed angular configuration of the disc 26, corresponding to that shown in the FIGS. 3 and 14.

[0025] Moreover, on each of the two discs a plurality of holes 28 is made, and disposed in such a way that, in the above-said angular configuration the holes of one disc are not over­lapped by those of the other disc. However, when the discs are opportunely rotated, one disc with respect to the other, the holes of the two discs can be overlapped.

[0026] Even in this case, the complex of the two discs 25 and 26 defines, with the other elements of the elastic support, a first and a second chamber for the fluid (16 and 17 respectively). This latter, as in the previous case, is delimited by a deformable membrane 29.

[0027] The elastic supports of the forms of embodiment 5 and 6, differ from the previous ones owing to the fact that inside each of these there is made a single chamber 32, filled with a liquid having a much greater viscosity than in the fluid used in the elastic supports of the previous form of embodiment comprised between 50.000 and 500.000 centistokes. The latter chamber is defined between the elastically deformable element 7 and a rigid part 33, that forms part of the frame 6.

[0028] Inside said chamber, there is disposed a disc 34, which is connected to the shaft 8 by means of a connecting-rod 35; said connection takes place by means of a head 36 that acts as an abutment for the hub for the disc 34; said head 36 can assume diverse equivalent forms, among which for example result as being apt those described in the GERMAN Patent Application DE-3312529, by the same Applicant.

[0029] Said connecting-rod, in the form of embodiment of FIG. 3, is apt for assuming two diverse configurations in the first of which (shown with a full-line in FIG. 5), an anchor made solidal with the connecting-rod 35, is attracted by an electro-magnet 38 disposed inside the shaft 8 and, in the second of which (shown with a broken-line in said figure), the connecting-rod 35 is in the end-of-stroke position down­wards (from where it can be called back, through the action of a spring (not shown)).

[0030] While in the first configuration, the disc 34 results as being solidly connected to the shaft 8, in the second configuration it is free to perform axial shiftings with respect to the connecting-rod 35 and hence, inside of the chamber 32, whose wideness is substantially equal to the route for passing from the first to the second of the two previously defined configurations.

[0031] In the form of embodiment of FIG. 6, the connecting-rod 35 is provided with a substantially helicoidal groove 39, co-operating with a plung 40 fixed to the shaft 8; said connecting-rod is connected moreover, in any whatsoever convenient way for example: through a coupling 42, with an electric motor 42, disposed inside the shaft 8.

[0032] With said dispositon, by causing the connecting-rod 35 to rotate, the axial shifting of the head 36 of the connecting-­rod itself is controlled, with respect to the shaft 8 and hence, the axial play between said head and the disc-hub 34 is regulated for the purpose of controlling the amplitude of the vibrations of the disc itself, inside the chamber 32.

[0033] The above-said chamber can be filled up with a fluid in any whatsoever suitable way, for example by holes made in the wall 33, closed by opportune sealing members 43.

[0034] The functioning of each elastic support, takes place in the following manner.

[0035] In the instance of what is shown in FIGS. 1 and 2, the chambers 16 and 17, under normal functioning conditions, are filled with a fluid; when the second bell-shaped element 11 is disposed in the angular configuration with respect to the first element 9 (that has been shown in the figures), the slits 15 made in the lateral parts of said elements are not overlapped, and hence, the passage of the fluid between the chambers 16 and 17, can only take place through the holes 14 and the conduit 13. Under these conditions, a very high resistance to the passing of the fluid is created and hence, a damping effect is had in the shiftings of the elastically deformable element 7. Instead, if the rotation of the second bell-shaped element 11 is controlled (through the electric motor 22, or in any other equal way) with respect to the first bell-shaped element, in such a way as to over-­lap the slits 15 of the two element to a desired extent, a further passage of having a desired section is realized between the two above-said chambers.

[0036] In this manner, there can be reduced to a prefixed extent, the damping of the shiftings of the elastically deformable element 7 till it reaches the configuration whereby the above-said slits are overlapped, and wherein there is obviously had the minimum resistance to the passage of the fluid and hence, the minimum damping effect that is obtainable by the device.

[0037] A similar functioning is found in the elastic support of FIGS. 3 and 4; when the second disc 26 should be in the angular configuration with respect to the first disc 25, that was represented in the figures, wherein the two holes 27 of said discs are coaxial, the communication between the chambers 16 and 17, takes place solely through the holes themselves which, owing to their reduced dimensions, offer a high resistance to the passage of the fluid. Therefore, in said configuration, there is had the maximum damping of the shiftings of the elastically deformable element 7.

[0038] By opportunely rotating the disc 26, through the motor 22, the dampng can be controlled to the desired extent, depending upon the overlapping of the holes 28 of the two discs till they assume the configuration whereby said holes are coaxial, wherein the minimum damping effect is had.

[0039] The damping action realized with the elastic supports of the form of embodiment in FIGS 5 and 6, is not already obtained owing to the resistance to the drawing of the fluid through a prefixed resistance conduit, but through the resistance that is encountered in the shifting of the disc 34 in the direction of its axis, inside the fluid contained in the chamber 32.

[0040] In the form of embodiment in FIG. 5, the damping is maxiumum when, owing to the energizing of the electro-magnet 38, the anchor 37 is attracted by it and hence, the connecting-rod 35 becomes disposed in its end-of stroke position upwards, wherein the head 36 blocks the disc 34 with respect to the shaft 8.

[0041] Instead, when the electro-magnet is dis-energized, the head 36 takes on the configuration shown with a broken-line in the figure and hence, the damping is lessened, since the connecting-rod 35 is free to perform oscillations of a pre­fixed width, with respect to the disc 34 which is immobile, having an ample surface in a high viscosity liquid.

[0042] In the suppport of the form of embodiment in FIG. 6, the relative axial play between disc 34 and the connecting-rod 35, can be actioned in a continuous way, by controlling, through the motor 42, the rotation of the connecting-rod 35 which, following said rotation, shifts axially in respect of the shaft 8 for taking the head 36 into a prefixed position.

[0043] A system will now be described that is apt for realizing the elastic suspension of a engine 1 (FIG. 7) of an automobile, comprising a support (as described previously), opportunely actioned.

[0044] In particular, in the example of FIG. 7, said system substantially comprises a plurality of elastic supports 2, each one of which is interposed in-between the engine and the chassis, a plurality of sensors 4 apt for realizing a parameter showing the running condition of the vehicle, and for generating a corresponding electrical signal, and even an electronic plant 5, apt for elaborating the above-­said electrical signals for generating corresponding electrical signals for controlling the actuators 3.

[0045] The system of the invention that utilizes the already described elastic supports, functions as follows.

[0046] One or several sensors 4 can be connected to any whatsoever part of the automobile, or the engine, or to the inside of the supports themselves for the purpose of noting the running conditions of the same; said sensors can be constituted by accelerometers, gauges for measuring the shiftings, gyrometers and such like and hence, they are apt for generating an electric signal, that is sent to the electronic plant 5. This latter, that can be constituted by a real and proper calculator apt for elaborating the signals themselves in any whatsoever desired manner, on the basis of a prefixed strategy, generates the signals sent to the actuators 3 which, when elastic supports of the form of embodiment of FIGS. 1 and 4 are used, are constituted by electric motors 22, whereas, when the elastic supports of the other two forms of embodiment are used, are constituted by the electro-magnet 38 and the electric motor 42 respectively.

[0047] The damping that is imposed through the actuators 3 in each one of the elastic supports 2 and at every instant, can be the one that is most apt for realizing an efficient suspension of the engine.

[0048] Therefore, for example, when low-frequency oscillations of the engine are had, following the elaboration of the previously mentioned signals, the actuators 3 will impose a configuration on each elastic support which is such as to realize a high damping apt for efficaciously opposing the shiftings of the shaft 8 and of the deformable element 7. On the contrary, when very high-frequency vibrations and of a rather reduced amplitude, are had in the engine, signals will be elaborated for imposing a low damping on the elastic supports 2 for the purpose of reducing the rigidness of the elastic system of the engine 1 and of the elastic supports 2 for reducing the noisiness resulting from the transmitting of the engine's vibrations to the chassis.

[0049] It results as being evident that modifications can be brought about in the form and the disposition, to the various parts of the described elastic supports, without this being beyond the ambit of the invention. In particular, with the system that has been described, there can be utilized elastic supports having a different structure on condition that they are provided with some sort of fluid damping device that is capable of damping the shiftings of the elastically deformable element 7 and which is provided with means that are apt for varying the damping itself, and which are actioned by an electrically controlled actuator.

[0050] In particular, in the embodiment corresponding to the FIGS. 3 and 4, it has been found convenient to maintain the diameter of holes 28 as at least ten times greater than the diameter of the hole 27 the dimensions of the latter being in the range of values, of between 2 and 6 mm in correspondence of the values of viscosity of the above-cited liquid.

[0051] In the case the holes should have a form which is diverse to circular, the values indicated will refer to the maximum transversal dimension.

[0052] With the dimensions of the above-mentioned holes 28, there is obtained a lesser rigidity of the system in the presence of high-frequency oscillations of a small amplitude and with the absence substantially, of the noise phenomena being transmitted to the vehicle.

[0053] Even the solutions of FIGS. 1 and 2, are devoid of noisiness in the presence of high-frequency oscllations, through the use of wide slits 15 as is possible to realize through having recourse to the vertical walls of the two bell-shaped elements 9 and 11.

Claims

1. Support 2 for the elastic suspension of an automobile engine 1 with respect to the chassis of the automobile itself, realized through a frame 6 that is apt for being fixed to said chassis, an elastically deformable element 7 constructed with an elastic material, connected to the said frame and apt for being fixed to said engine and a liquid damping device apt for damping the shifting of the said elastically deformable element, characterized by the fact that it comprises means apt for varying the damping effect of said damping devices.

2. Support, according to CLAIM 1, wherein said liquid damping devices comprise a pair of chambers (16,17) for said liquid, connected to one another through the means of a drawing conduit (13), characterized by the fact that said means apt for varying the damping, comprise means for varying the resistance to the passage of said fluid through said drawing conduit.

3. Support, according to CLAIM 1 or 2, characterized by the fact of comprising a first and a second chamber filled with said liquid and made between said elastically deformable element (7) and a wall of said frame, and between said wall (25) and a deformable membrane (18), a disc (26) rotatable with respect to said wall (25) and in contact with the wall (25) itself,there being made on said disc (26) and on said wall (25) a first and a second hole (27), which are coaxial in correspondence of a first angular configuration of the disc with respect to the wall for realizing, through these first and second holes (28), a drawing-course, having a high resistance, for the liquid between said chambers, and with there being made, on said disc and on said wall a first and a second series of holes (28), said holes of the first and the second series being coaxial in correspondence of a second angular configuration of the disc, with respect to the wall, for so realizing through the holes of the said first and second series, a drawing course, having a low resistance, for the liquid between said chambers, in correspondence of the angular configuration comprised between said first and second series, the holes of said two series being partially overlapped for so realizing a drawing course having a medium resistance, for the fluid of said chambers.

4. Support. according to CLAIM 3, characterized by the fact of comprising an actuator, constituted by an electric motor (22) that controls the rotation of the said rotatable disc.

5. Support, according to CLAIM 1 or 2, characterized by the fact of comprising a first and a second chamber (16, 17) filled with said liquid, and made between said elastically deformable element and a first bell-shaped element (9) fixed to said frame and between the bell-shaped element and a deformable membrane (13), a second bell-shaped element (11) rotatable with respect to the first, on the bottom walls of said bell-shaped elements, there being made a first and a second groove (12) and a first and a second hole (14) apt for originating a conduit (13) that puts the said chambers into communication and, on the lateral walls of said bell-­shaped elements there being made a first and a second series of perforations (15), said second bell-shaped element being rotatable with respect to the first element from a first angular configuration wherein the perforations of the two series are not overlapped and hence, said chambers are in communication solely through said conduit, and a second configuration wherein said perforations are overlapped and hence, said chambers are in communication with one another through the perforations themselves.

6. Support, according to CLAIM 5, characterized by the fact that said actuator is constituted by an electric motor (22) that controls the rotation of said second bell-shaped element.

7. Support, according to CLAIM 1, characterized by the fact of comprising a chamber (32) filled with said liquid and defined between said elastically deformable element (7) and said frame (6), inside of said chamber there being disposed a disc (34) connected to said deformable element through coupling means that comprise a connecting-rod (35) mobile in the direction of its axis, and provided with a head (36) apt for blocking said disc (34), said disc being axially mobile on said connecting-rod between said head and an abutment made on said elastically deformable element, the axial position of said connecting-rod, with respect to said abutment, being controlled through the means of a special actuator.

8. Support, according to CLAIM 7, characterized by the fact that said connecting-rod (35) is provided with an anchor (37), and that said actuator is comprised by an element (38) apt for attracting said anchor.

9. Support, according to CLAIM 7, characterized by the fact that said connecting-rod is rotatable around its own axis and that it presents a helicoidal groove (39) coupled with a plug (4) made solidal with said deformable element, said actuator being constituted by an electric motor apt for controlling the rotation of said connecting-rod in such a way as to cause its axial shifting.

10. System, for the elastic suspension of an automobile engine with respect to the chassis of the automobile itself, realized through the means of a plurality of elastic supports (2), each one of which substantially comprises a frame apt for being fixed to said chassis, an elastically deformable element made of elastic material, connected to said frame apt for being fixed to said engine, and a liquid damping device apt for damping the shiftings of said elastically deformable element, characterized by the fact that it comprises means apt for varying the damping effect of said damping devices, electrically actionable actuators (3) apt for controlling said means in such a way as to impose on each damping device a prefixed value of damping, at least one sensor (4) apt for taking the parameter for showing the running condition of the vehicle and to generate a corresponding electrical signal, and an electronic plant (5) apt for elaborating said electrical signals and to generate corresponding electrical controlling signals for the said actuators.

Drawing