[0001] The invention relates to an installation for sterilizing stackable materials, e.g.
bars of mineral wool for hydroculture, comprising a chest fitted with a door and means
to circulate steam from the top to the bottom through the material placed in the chest
after first having created a sub-atmospheric pressure in the interior of the chest.
The flow direction from top to bottom is preferred to the opposite situation because
a great deal of the steam is condensed, and of course this condensate can be easier
disposed of at the bottom than at the top.
[0002] Such an installation is already known. An important disadvantage is that the useful
effect is affected highly disadvantageously due to the fact that the steam will chiefly
take the line of the Least resistance so that it will not flow trough but past the
materials placed in the chest. The invention aims to improve the above.
[0003] Substantially the above has been improved in that the chest comprises at least one
flexible inner wall which is adapted to engage the outline of the stacked material
to be sterilized, when creating reduced pressure, in such a manner that the steam
is forced to pass through the material to be sterilized.
[0004] A functional embodiment is characterized in that the exhaust side of the fan is connected,
through a pressure passage, to the spaces between the steam chest walls and a flexible
inner wall and in that the top edge portions of said inner wall are connected to the
side walls of the steam chest by suspension strips provided with pressure relief holes.
[0005] On account of this measure a difference in pressure is established between the spaces
between the flexible wall and the steam chest walls on the one hand and the space
in which the material to be sterilized is placed on the other hand, and, moreover,
a Large part of the thermical energy stored in the steam is conserved.
[0006] PreferabLy a steam branch pipe, being branched from the vertical steam conduit, is
connected to the pressure passage of the fan.
[0007] On account of this measure the duration of the treatment is shortened.
[0008] In order to be able to open the door and yet to fit it with a flexible inner wall
portion the measure has been applied that the flexible inner wall is made double-walled
on the Location of the door hinges.
[0009] The installation in question can be transportable and if so, is characterized in
that the required steam is generated in a boiler being mounted on a truck, and in
that two adjacent chests are mounted on a trailer which also accomodates a fork Lift
truck that can transport the materials to be sterilized or the sterilized materials
respectively, being stacked on a pallet, to or from the steam chests respectively.
[0010] The invention will be elucidated below on the basis of the drawing, in which,by way
of example, an embodiment of an installation according to the invention is represented.
In the drawing:
fig. 1 shows a view of a chest with an open door,
fig. 2 shows a horizontal section along line II-II of the chest of fig. 1,
fig. 3 shows a vertical section along line III-III through the chest of fig. 2,
fig. 4 shows a detail of the flexible inner wall, and
fig. 5 shows a complete view of a road train with an installation in which two chests
according to the invention have been incorporated.
[0011] The steam chest 1 of the installation represented in figures 1-3 comprises a bottom
2 placed on two Longitudinal girders 3 and 4, two side waLLs 5 and 6, a back wall
7, anda door 8 which isconnected, by hinges 9, to a side waLL 5 and can be considered
the front waLL. The door 8 has to be able to withstand, as far as the fastening and
construction of its pivots (9) and (not visible) Lock are concerned, the pressure
that can prevail in the interior of the steam chest. Preferably additional Locking
bars with espagnolette fasteners are provided to hold the upper and lower edges of
the door as securely as possible against the remaining walls of the chest.
[0012] The bottom 2 and the side walls 5 and 6 extend beyond the back wall 7 and define,
together with an end wall 11 comprising a smaLL door 10, an apparatus box 12. The
steam chest 1 and the apparatus chest 12 are covered on top by a joint roof 13.
[0013] On the floor portion 2 in the steam chest 1 a roller track is applied, so that pallets
15 with blocks of mineral wool stacked onto it that can be supplied and discharged
by means of a fork lift truck, can be easily transported into and out of the steam
chest. Protection means (not shown) havebeen applied on the roller track 14 along
the side walls 5 and 6 which have to prevent the flexible wall 28, yet to be discussed,
from being damaged. There are about six sizes of blocks of mineral wool, but all of
them can be stacked securely onto a so-called Europallet, the outer walls being as
flat as possible. It is also possible to sterilize mineral wool in polypropyl basins,
and of course to sterilize other objects than those used in horticulture; the invention
can, in principle, be applied to any stackable material to be sterilized.
[0014] Through the apparatus box 12 paratlet to the end wall 11 extends a horizontal steam
conduit 16, the one end of which can be connected to a source of compressed steam.
If a plurality of steam chests 1 is disposed in series, the other end of the horizontal
steam conduit 16 can be connected to the steam conduit 16 of the next steam chest.
The pressure in the steam conduit 16 can be read from a manometer 18 and as a safe-guard
branch pipe 19 has been applied extending to a pressure relief valve 20 in the roof
11. A vertical steam steam pipe 21 is branched upwards from the horizontal steam conduit
16, said steam pipe comprising a steam inlet cock 17. In order to operate the cock
17 from the big door 8, a simple chain transmission has been applied extending to
an operation shaft passing under the steam chest perpendicuLarLy to the horizontal
steam conduit 6. The steam can enter the steam chest via the conduit 21 extending
to an upper steam inlet 22 and again a pressure relief valve 23 has been applied in
the roof 13. Thus far the facts on the steam circuit.
[0015] However, before the steam is admitted into the steam chest 1, first a sub-atmospheric
pressure is created in the chest. This is performed by means of a fan 24 with intake
opening 25. In fig. 2 and 3 one can also see an intake passage 26 for cooling the
fan motor (not represented).
[0016] The pressure side of the fan 24 is connected, through a pressure passage 27, with
spaces being defined by the side walls 5 and 6, the back wall 7 and the door 8 on
the one hand and by a fLexibLe inner waLL 28, being connected to said walls and the
door hermeticaLLy sealed along its edges. The top edges of the flexibte inner wall
28 are enclosed in obLiqueLy protruding suspension strips with pressure relief holes
29. A LikeLy material for the flexible wall is in the first place a so-called steam
cloth, which is also used for ground steaming. This material is fairly rigid at ambient
temperature and able towithstand the operating temperature of the steam chest, while
becoming more flexible at increasing temperatures.
[0017] Past the steam inlet cock 17 a steam branch pipe 30, being connected to the pressure
passage 27 through a steam branch cock 31 of its own, is branched off from the vertical
steam conduit 21.
[0018] Fig. 4 shows a horizontal section through the steam chest 1 at the level of the roof
13, so as to elucidate a doubLe-waLLed embodiment of the fLexibLe inner wall 28 secured
to the suspension strip 32 with pressure relief holes 29 at the Location of hinge
9. The internal slit of the hinge 9 is covered by a strip 33 of the same material
as the inner wall 28 and this strip is connected in vertical direction to the side
wall 5 and door 8, and in horizontal direction to the opposite edge portions of the
flexible inner wall 28, creating, so to speak, a tunnel through which the excess pressure
generated by a fan can also reach the space between the door and the flexible inner
wall 28.
[0019] The working of the steam chest 1 is as follows: after placing a pallet 15 with compact
and smoothly stacked mineral wool and closing the door 8, all the air is sucked away
from under the pallet by means of the fan 24. Then this air is circulated through
the mineral wool via pressure relief holes 29. Furthermore steam is blown over the
pallet at 170° and, on account of the sub-atmospheric pressure under the pallet, drawn
through the material to be sterilized very quickly. A portion of the steam, adjustable
by the steam branch cock 31, ends up directly behind the ftexible walls, so that they
reach the required temperature sooner and thus fit properly sooner than would be the
case if the detour through the steam chest itself had been made. Within about 2 minutes
the mineral wool is at 100° C, which is sufficient to kill aLL the germs and to use
the material in the green-house for another year. The temperature of the mineral wool
can easily be measured by sticking a thermo-couple into it. This repeated use instead
of annual replacement renders a huge relief of the environmental burden, since mineral
wool is neither degradable nor processable. In the above-described manner, the mineral
wool can be used for about seven years.
[0020] It appears that an above-described steam chest can be worked extremely efficiently
by placing two chests on a trailer 34, in which chest a sub-atmospheric pressure of
about 0.3 atm can be created by means of the pertaining fans. Then they cooperate
with a boiler 36 placed on a truck 35 which supplies an excess pressure of max. 0.5
ato at a capacity of about 800 kg steam/h. Such a train is represented in fig. 5 and
the trailer also accomodates a fork Lift truck 37 with which the pallets can be efficiently
transported. The handling capacity of the train represented here is about 15 to 18
pallets per hour.
[0021] However, other embodiments than the train represented in fig. 5 are also within the
scope of the claims, one can particularly think of stationary installations for other
materials to be sterilized, if only there is at least one flexible inner waLL which
is adapted to engage the outline of the stacked material to be sterilized, when creating
reduced pressure, in such a manner that the steam is forced to pass through the material
to be sterilized.
1. Installation for sterilizing stackable materials, e.g. bars of mineral wool for
hydrocuLture, comprising a chest fitted with a door and means to circulate steam from
the top to the bottom through the material placed in the chest after first having
created a sub-atmospheric pressure in the interior of the chest by means of a fan,
characterized in that the chest comprises at Least one flexible inner wall which isadap-
ted to engage the outline of the stacked material to be sterilized, when creating
reduced pressure, in such a manner that the steam is forced to pass through the material
to be sterilized.
2. Installation according to claim 1, characterized in that the exhaust side of the
fan (24) is connected, through a pressure passage (27), to the spaces between the
steam chest walls (5-8) and a flexible inner wall (28) and in that the top edge portions
of said inner wall are connected to the side walls (5, 6) of the steam chest by strips
(32) provided with pressure relief holes (29).
3. Installation according to claim 1 or 2, characterized in that a steam branch pipe
(30), being branched from the vertical steam conduit (21), is connected to the pressure
passage (27) of the fan (24).
4. InstaLLation according to any of the claims 1-3, characterized in that the flexible
inner wall (28) is made doubLe-waLLed on the Location of the door (8) hinges (9).
5. Installation according to any of the preceding claims, characterized in that the
required steam is generated in a boiler being mounted on a truck, and in that two
adjacent chests are mounted on a trailer which also accomodates a fork lift truck
that can transport the materials to be sterilized or the sterilized materials respectively,
being stacked on a pallet, to or from the steam chests respectively.
6. InstaLLation as represented in the drawing and or discussed on the basis thereof.