[0001] This invention relates to cooking apparatus and in particular, though not exclusively,
to a cooking hob having a smooth, glass ceramic surface as a cook-top.
[0002] Cooking hobs of this type are advantageous in that the smooth, glass ceramic surface
enables the hob to be easily cleaned following, for example, spillage from cooking
utensils placed thereon.
[0003] Known glass ceramic cooking hobs generally incorporate conventional electrical resistance
heating elements, each forming a hotplate area on the cook-top. Alternatively, the
cooking hob may be provided with a number of tungsten-halogen tubular lamps forming
each hotplate area, as shown in UK Patent Application No. 2132060A, which has been
found to achieve a more rapid thermal response than the cooking hobs incorporating
conventional heating elements.
[0004] In view of the considerable advantages of electric glass ceramic cooking hobs, it
is considered desirable to produce a gas-fuelled cooking hob, which is also capable
of having a smooth glass ceramic cooktop.
[0005] Examples of such gas-fuelled cooking hobs are described in UK Patent Nos. 1,349,024
and 1,324,376, wherein a plate is located between a gas burner and the glass ceramic
cooktop, so that the plate is heated directly by the flames from the gas burner and
the oooktop is heated indirectly by thermal conduction from the plate, thereby alleviating
the risk of damage to the glass ceramic due to the intense heat of the flames.
[0006] However, these gas-fuelled cooking hobs rely on thermal conduction to heat the hotplate
areas of the cooktop, and to transfer the heat to oooking utensils placed on these
areas, which tends to produce an unacceptably slow thermal response.
[0007] It is therefore an object of the present invention to provide an improved gas-fuelled
cooking apparatus, which may be provided with a smooth, glass ceramic cooktop, having
a faster thermal response than known cooking hobs of this type.
[0008] According to the present invention, there is provided cooking apparatus including
an upper plate for supporting a cooking utensil, a gas burner assembly mounted beneath
said plate, and an intermediate member located between said burner assembly and the
underside of said plate, characterised in that said plate is formed from a material
predominantly transmissive of infra-red radiation of a predetermined range of wavelengths,
and said intermediate member is formed from a material predominantly emissive of infra-red
radiation of wavelengths within said range, when heated by said gas burner assembly,
for transmission through said plate.
[0009] The upper plate is preferably formed from an infra red transmissive glass ceramic
material, such as CORNING Black Cooktop 9632, whilst the intermediate member may be
formed from a thin foil, a wire mesh, a wafer or a coating sprayed on a substrate
of a suitable material with different emissivity characteristics to that of the coating,
and preferably the intermediate member has a surface area commensurate with a desired
hotplate area of the upper plate.
[0010] The cooking hob preferably comprises four respective intermediate members, each associated
with a separate hotplate area and each having a gas burner assembly mounted therebeneath.
[0011] The invention will now be further described by way of example only with reference
to the accompanying drawings, wherein:-
Figure 1 shows schematically a sectional view of one embodiment of the invention,
Figure 2 shows a transmittance characteristic curve for CORNING Black Cooktop 9632,
a preferred glass ceramic material for the upper plate of the cooking hob, and
Figure 3 shows a schematic perspective view of a cooking hob, in accordance with one
example of the invention.
[0012] In Figure 1, a cooking bob includes an upper plate 1 for supporting cooking utensils
(not shown), such as saucepans, and a gas burner 2 mounted beneath the plate 1, so
that, when lit, flames from the gas burner 2 are directed upwardly towards the plate
1.
[0013] An intermediate member 3 is located between the plate 1 and the gas burner 2 so that
the flames from the burner heat the intermediate member 3.
[0014] The outlet of the gas burner 2 may consist of a substantial number of small holes,
which produce a mass of small flames to heat the intermediate member 3, which may
achieve more efficient heating than a single larger flame.
[0015] A fully or partially pre-mixed air/gas mixture is introduced for ignition into the
burner 2 via gas inlet 4 and a suitable ducting arrangement (not shown) is provided
to exhaust combustion products from within the cooking bob.
[0016] To achieve a rapid thermal response infra-red radiation generated by the intermediate
member 3 is directly transmitted through the plate 1 to a cooking utensil supported
thereon, rather than by using thermal conduction. To this end, the upper plate 1 is
formed from a material predominantly transmissive of infra-red radiation of a predetermined
range of wavelengths and the intermediate member 3 is formed from a material, which,
when heated, predominantly emits infra-red radiation of a wavelength within the range,
so that the emitted infra-red radiation can be transmitted directly through the plate
1.
[0017] A specific example of matching of the emittanoe characteristics of the material of
the intermediate member 3 and the transmittance characteristics of the material for
the upper plate 1 is shown by Figure 2.
[0018] Figure 2 shows a transmittance characteristic curve for CORNING Black Cooktop 9632,
a glass ceramic material, which, as can be seen from Figure 2, predominantly transmits
visible and infra-red radiation within a wavelength range of approximatey 0.6 µm to
2.9ym.
[0019] To achieve the matching, a material can be used for the intermediate member, which,
when heated to approx 1200-1400 C emits infra-red radiation at wavelengths within
this range and may typically have a threshold wavelength of approximately 3 µm, above
which it is substantially non-emissive. In this way the majority of the infra-red
radiation emitted by the intermediate member 3, when heated to the required temperature
by the gas burner 2, is directly transmitted through the upper plate to the cooking
utensil supported thereon, thereby achieving a more rapid thermal response than that
achieved by a cooking hob, which relies on thermal conduction to heat the cooking
utensil.
[0020] The intermediate member 3 may be made into any desirable shape or configuration,
such as a thin foil, a wafer or a wire mesh, or in the form of a coating on a substrate
of a different suitable material having different emittance characteristics to that
of the coating. It also preferably has a surface area commensurate with that of a
hotplate area on the upper plate 1.
[0021] Such an arrangement is shown in Figure 3, wherein four intermediate members 5,6,7,8
are mounted between four gas burners 9,10,11,12 and a continuous upper plate 13, the
surface area of each intermediate member 5,6,7,8 being commensurate with that of each
of four hotplate areas 14,15,16,17 formed on the plate 13.
[0022] If the material of the intermediate member 3 is formed into a wire grid, the member
3 can be electrically heated, in addition, or as an alternative, to being heated by
the gas burner 2, by passing an electric current through it.
[0023] The intermediate member 3 may be made from any suitable material, as long as the
transmittance characteristics of the selected material of the plate 1 are sufficiently
matched to the emittance characteristics of the material selected for the member 3.
Suitable materials for this intermediate member may include a refractory or ceramic
material, such as ziroonia or molybdenum disilicide, or a metal, such as tungsten,
or an alloy used for electrical heating elements, such as KANTHAL 'DSD', 'A' or '
A1.
[0024] However, the alloys have been found to be particularly suitable as materials for
the intermediate member 3, because, unlike some other metals such as tungsten, the
alloys do not deteriorate rapidly at high temperatures.
[0025] The intermediate member 3 and the gas burner 2 may be mounted beneath the plate 1
by any suitable supporting arrangement, with the air/gas inlet 4 and the ducting arrangement
for the exhaustion of combustion products being arranged accordingly.
[0026] The material of the plate 1 is preferably tinted to act as a filter of a certain
amount of visible radiation, which would otherwise have been transmissable through
the plate 1.
[0027] The present invention therefore provides an efficient, gas-fuelled, glass ceramic
cooking hob incorporating an intermediate member of a material, which, in the preferred
embodiment, only requires heating to a temperature of 1200-1400 C to emit infra-red
radiation of wavelengths directly transmissable through the upper plate, in comparision
with a temperature commensurate with the maximum combustion temperature of domestic
gas in air, i.e. about i860 C, which would be necessary without matching of the transmittance
and emittance characteristics of the respective materials of the upper plate and the
intermediate member.
1. Cooking apparatus inoluding an upper plate (1) for supporting a cooking utensil,
a gas burner assembly (2) mounted beneath said plate (1), and an intermediate member
(3) located between said burner assembly (2) and the underside of said plate (1),
characterised in that said plate (1) is formed from a material predominantly transmissive
of infra-red radiation of a predetermined range of wavelengths, and said intermediate
member (2) is formed from a material predominantly emissive of infra-red radiation
of wavelengths within said range, when heated by said gas burner assembly (2), for
transmission through said plate (1).
2. Cooking apparatus as claimed in claim 1 wherein said plate (1) is formed from an
infra-red-transmissive glass ceramic material.
3. Cooking apparatus as claimed in claim 1 or 2 wherein the material of said plate
(1) includes means for filtering visible radiation emitted by said member (2), when
heated.
4. Cooking apparatus as claimed in claim 1, 2 or 3 wherein said intermediate member
(2) is of the form of a thin-foil, a wire mesh or a wafer.
5. Cooking apparatus as claimed in claim 1, 2, or 3 wherein said intermediate member
(2) comprises a coating sprayed on a substrate, said substrate being formed from a
material with different emissivity characteristics to those of said coating.
6. Cooking apparatus as claimed in any preceding claim wherein said intermediate member
(3) has a surface area commensurate with a predetermined hotplate area of said plate
(1).