[0001] The present invention relates to protective equiment, and, more particularly to liners
for protective headgear and other protective equiment, and to inflated liners for
head protection, with pre-formed chambers or compartments interconnected by small
air passages.
[0002] Foam plastic pads of selected densities have been enclosed within the compartments
to assist in attenuating the force of an impact to the helmet when worn. In other
designs, means to regulate the flow of air between the chambers have been employed,
such as, the size of intercommunicating orifice, valves and plastic plugs with filters.
[0003] Prior art types of shock-absorbing headgear inflatable liners with multiple compartments
have only been partially effective.
[0004] The types with layers of resilient foam plastic within the compartments do not distribute
the force of an impact to the helmet over a very large area of the head of the wearer.
The types with only air within the multiple compartments have of necessity been very
thick compartments so as not to "bottom-out", or to be instantaneously compressed
completely, to thereby transmit a large portion of the force of the impact to the
head wearer. The types of valves or inserts with filters to control the flow of air
through the intercommunicating air channels have been quite complicated for manufacture.
[0005] The problem underlying the invention is to achieve a good function with less bulk
and to facilitate blockage of air transmission through the channel and at the same
time to avoid friction between the individual element. The aim is to produce less
responsiveness to impact any of the known constructions. This problem surprisingly
is solved by a liner for use in a protective helmet and other protective equipment
comprising a first fexible plastic panel (32), a second flexible plastic panel (31)
fixedly attached to the first plastic panel, the first and second attached panels
forming at least two spaced-apart preformed air compartments with an integral preformed
intercommunicating air channel therebetween, means (100) for inflating the air compartments
(33-37, 40-47) to a similar desired pressure, through the intercommunicating channel
(50) associated with one of the flexible panels, said liner comprising a plurality
of air compartments (34-37, 40-47) interconnected in pairs (34, 36; 35, 37; 41, 43;
44, 46; 45, 47) which in turn interconnect with a central air compartment (33) provided
with a valve (100), all the interconnections being achieved with air channels (50),
each air compartment comprising an air chamber formed between a first panel (32) and
a second panel (31) (Figs. 14-16) in that a bottom panel (90) of the air compartments
(33-37; 40-47) consists of a coated fine weave fabric impervious to air and heat bonded
to said plastic panel (32), and that only one resilient bafflement (60) is positioned
within the air compartments and in contact with the inner surface of bottom panel
(90) and top panel (32) and possesses a predetermined thickness and has an outer surface
(61) in thight surface-to-surface contact with inner surface (142) of said plastic
panel (32), said bafflement extending over the entire contour of said panel (32) except
in the area where a portion of said panel defines an air channel (50) with a corresponding
portion of said bottom panel (90), the thickness of said bafflement (60), at the free
ends thereof, tapering toward the air channel to provide protrusions (65) in said
air channels (50) to respond to the pressure of air flow between the compartments
(33-47) due to impact applied to the protective helmet.
[0006] Advantageously said first flexible panel of said multiple air compartments is Nylon.
[0007] Preferably said second flexible panel of said multiple pre-formed air compartments
is flexible polyurethane. It can be PVC, polyvinyl chloride, however as well.
[0008] It is particularly good that said single stage bafflement is resilient cross linked
polyethylene foam plastic.
[0009] Whereas in JP-A 60 173 107 (of applicant) the use of an inner bafflement additioned
to an outer bafflement is necessary to provide a satisfactory blockage of air transmission,
with the present application there is one only inner bafflement (single stage) instead
of said two bafflements. It is surprising that such a single bafflement should be
sufficient to achieve the same or similar purpose as the two known resilient bafflements.
[0010] Protuberances of the inner bafflement is structured such as to enter more deeply
into the communication channel thereby providing a blockage of air transmission through
the air channel.
[0011] It is surprising that such a construction produces even less responsiveness to impact
than any construction of the art. There is no fear anymore that there is too much
friction between the known elements.
[0012] As the bottom panel used with this invention can consist of a coated fine weave fabric
which reduces friction developed between the fabric and the end of the bafflement
the responsiveness to impact is improved.
[0013] The single stage bafflements regulates the outer flow of air to adjacent pre-formed
compartments through interaction of integral protrusions at the entrances of intercommunicating
air channels in response to a sudden compression of a compartment.
[0014] The novel bafflement means controls air flow in an air compartment of the liner used
with protective headgear such as football helmets.
[0015] It is another advantage of the invention to provide an improved protective baffled
liner for use with various equipment such as hockey equipment, space equipment, body
protective pads and other applications.
[0016] The unique construction of this invention provides an inflatable liner with a thin
profile to attenuate the force of an impact over as large an area as possible and
the longest period of time with strength, durability and reliability to a high degree,
togther with inexpensiveness of construction.
[0017] Other objects, features and advantages of the invention will be readily apparent
from the following description taken in conjunction with the accompa- . nying drawings
in which like reference numerals are used to indicate like components in the various
views.
Figs. 1-22 for facilitating understanding of the invention refer to JP-A 60 173 107.
FIG. 1 is a top plan of the protective helmet incorporating the liner.
FIG. 2 is a front elevation view of the protective helmet with the chin cup/strap
removed.
FIG. 3 is an enlarged cross-sectional view taken along line 3-3 of Fig. 1 illustrating
embodiments incorporated in the liner of the invention shown assembled in the protective
helmet.
FIG. 4 is an enlarged cross-sectional view taken along line 4-4 of Fig. 1 showing
a form of the liner assembled in the protective helmet.
FIG. 5 is a bottom plan of the protective helmet with the liner assembled therein.
FIG. 6 is an enlarged cross-sectional view taken along line 6-6 of Fig. 2 showing
sizing cushions and the liner assembled in the protective helmet.
FIG. 7 is a top plan taken along line 7-7 of Fig. 3 of a typical trapazoidal shaped
air compartement with co-acting outer and inner bafflements.
FIG. 8 is a cross-sectional view taken along line 8-8 of Fig. 7 showing an air compartement
with outer and inner bafflements and their relationship to each other and to the intercommunicating
air channels to adjacent air compartments.
FIG. 9 is a cross-sectional view taken along line 9-9 of Fig. 7 showing the relationship
of the outer bafflement, convoluted inner bafflement, the pre- formed air compartment
and the bottom panel of the air compartment.
FIG. 10 is a top plan of the multi-air compartments with bafflements and integral
intercommunicating air channels of the liner. The liner is shown removed from the
helmet shown in Figs. 1-6.
FIG. 11 is a cross-sectional view taken along line 11-11 of Fig. 10 showing the bafflements
and inflation valve means.
FIG. 12 is an enlarged partical cross-sectional view of an intercommunicating air
channel taken along line 12-12 of Fig. 10.
FIG. 13 is an enlarged partial cross-sectional view of a recess for attachment of
a VELCRO disc taken along line 13-13 of Fig. 10.
FIG. 14 is a greatly enlarged partial cross-sectional view taken along the center-line
of the intercommunicating air channels 50 of Fig. 11 adjacent air compartments of
the liner of the invention showing the "at-rest" relationship of the air compartment
bafflements to the intercommunicating air channel.
FIG. 15 is the same cross-sectional view as Fig. 14 showing the relationship of the
air compartment bafflements to the intercommunicating air channel when the protective
helment is properly fitted to a person's head.
FIG. 16 is the same cross-sectional view as Fig. 15 showing the reationship of the
air compartment bafflements to the intercommunicating air channel when the wearer's
head decelerates into the liner at the time of an impact.
FIG. 17 is an enlarged cross-sectional view taken along the centerline of a typical
air compartment with intercommunicating air channels to adjacent air compartments
illustrating modified construction of the co-acting outer and inner bafflements.
FIG. 18 is a plan taken along line 7-7 of Fig. 3 of a typical trapazoidal shaped air
compartment with another modified construction of the inner bafflement.
FIG. 19 is a cross-sectional view taken along line 19-19 of Fig. 18.
FIG. 20 is a cross-sectional view taken along line 20-20 of Fig. 18.
FIG. 21 is a fragmentary front elevation view taken along line 21-21 of Fig. 6 of
an air compartment as it might be assembled in a helmet illustrating a means for stacking
two independent liners.
FIG. 22 is a partial cross-sectional view taken along line 22-22 of Fig. 21 with a
second independent liner stacked in front of the liner shwon in Fig. 21. An embodiment
of the invention is illustrated in the following Figures 23-27.
FIG. 23 is a top plan taken along line 7-7 of Fig. 3 of a modified typical trapazoidal
shaped air compartment with a single stage bafflement.
FIG. 24 is a cross-sectional view taken along line 24-24 of Fig. 23 showing a single
stage bafflement and relationship to intercommunicating air channels.
FIG. 25 is a greatly enlarged partial cross-sectional view, similar to Fig. 14, taken
along the center- line of the intercommunicating air channels between the adjacent
air compartments of the modified liner of the invention showing the "at-rest" relationship
of the air compartments with single stage bafflements to the intercommunicating air
channel.
FIG. 26 is the same cross-sectional view as Fig. 25, similar to Fig. 15, showing the
relationship of the air compartments with modified single stage bafflements to the
intercommunicating air channel when the protective helmet is properly fitted to a
person's head.
FIG. 27 is the same cross-sectional view as Fig. 26, similar to Fig. 16, showing the
relationship of the air compartments with modified single stage bafflements to the
intercommunicating air channel when the wearer's head decelerates into the liner at
the time of an impact.
[0018] Of the Figures, Figures 1-22 illustrate the art, i.e. JP-A 60 173 107.
[0019] Referring now to Figs. 1-6, reference numeral 5. indicates generally a football helmet
of the type which has a liner. The helmet includes a shell 6 composed of a high impact-resistant
plastic resin such as ABS (acrylonitrile-butadine-styrene) or polycarbonate. It has
a front edge bumper 14 of a resilient material as synthetic rubber or polyurethane
and a neck bumper 15 of similar material secured to the back edge. Ear holes 8 and
9 are provided on the sides of the helmet, a liner inflation valve hole 10 and vertialtion
holes 11 are in the crown portion.
[0020] To assist in fitting a helmet with the liner sizing cushions 20-26 of a resilient
foam plastic are positioned between the inside of the outer shell and the liner. The
sizing cushions are attached to the outer shell with releasable fabric fastening strips
commercially sold under the trade name VELCRO as disclosed in prior U.S. Patent Nos.
2 717 437, 3 009 235, 3 083 737 and 3 154 837. The sizing cushions 20-26 have recesses
to accommodate the VELCRO 18 so that the sizing cushions 20-26 fit in surface-to-surface
contact with the inside surface of the outer shell G and the inner liner 30 fits in
surface-to-surface contact with the inner surfaces of the sizing cushions 20-26. In
a similar way of mounting, a larger sizing cushion 27 is used at the front of the
helmet 5 for the forehead area of the wearer and another large sizing cushion 29 is
used at the back of the helmet 5 for the occiput of the wearer. The combination of
sizing cushions and proper inflation of the liner will provide a very wide range of
size and shapes of heads of wearers of the helmet.
[0021] Shown in Fig. 7 is a top plan taken along line 7-7 of Fig. 3 at a typical trapazoidal
shaped air compartment of the liner generally indicated by reference numeral 30 in
Figs. 3 and 10. An air compartment and components, shown in cross-sectional views
in Figs. 8 and 9 include a bottom panel 31, a pre- formed top panel 32 with integral
formed intercommunicating air channels 50, with an outer bafflement 60 and inner bafflement
70 positioned between the panels. The top panel 32 and bottom panel 31 are heat bonded
together around the perimeter of the pre-formed air compartment in the area generally
indicated by the numeral 55 leaving only the intercommunicating air channel 50 areas
unbonded. The outer bafflement 60 is thermoformed of resilient foam cross-liked polyethylene.
It is dimensioned and trimmed so that the outer surface 61 is in surface-to-surface
contact with the inner surface 142 of the pre-formed top panel 32 of the air compartment
with integral formed small protrusions 65 at the entrances to the corresponding intercommunicating
air channels 50. The small protrusions 65 are compressed to the proper thickness during
the thermoforming operation and sized to width and length during the trimming operation
so that they will match the size of the intercommunicating air channels 50. The inner
bafflements generally indicated by reference numeral 70 are thermoformed of the same
material as the outer bafflements 60 and have convolutions which are generally parallel
to the contour of the outer bafflement. The reference numeral 48 in Figs. 7 and 10
generally indicates the top plan of the apexes of the convolutions of the various
inner bafflements 70 which apex surfaces are in surface-to-surface contact with the
inner surfaces 62 of the outer bafflements 60.
[0022] Referring now to Figs. 10-13, shown is the liner 30 removed from the helmet 5. The
liner 30 consists of a plurality of pre-formed air compartments 33, 34, 35, 36, 37,
40, 41, 42, 43, 44, 45, 46 and 47 with co-acting bafflements 60 and 70 and have intercommunicating
air channels 50 between the air compartments. At the center of the liner is a hexagon
shaped thermoformed air compartment 33 in the top panel 32 and an inflating valve
means 100 heat bonded at the center of the bottom panel 31. There are three sets-of-two
compartments 34/36, 40/42, 44/46 arranged angulately to three sides of the central
hexagon-shaped air compartment 33 and three set-of-two air compartments 35/37, 45/47
arranged angulately in a mirror image to the opposite three sides of the hexagon shaped
air compartment 33. The outermost air compartments 36 and 37 have clearance flange
areas 56 shown cross hatched are heat bonded as are the areas around all of the air
compartments generally indicated by the numeral 55, leaving only the intercommunicating
air channels 50 unbonded. The relationship of the bafflements to the intercommunicating
air channels 50 is the same in all air compartments. The outside perimeter of the
liner 30 and the inside perimeter of the ear clearance openings 38 and 39 are heat
bonded and steel rule die trimmed to the desired contour. Fig. 11, which is a cross-sectional
view of the liner taken along line 11-11 of Fig. 10, shows the relationship of the
pre-formed top panel 32 of the air compartments, the outer bafflements 60, inner bafflements
70, intercommunicating air channels 50, and the bottom panel 31 of the air compartments
with integral bonded liner inflation valve means 100 at the center. All air compartments
are inflated through the single valve means 100. When assembled in the outer shell
6, the inflation valve means 100 is positioned in the hole 10 in the crown section.
This permits the liner 30 to be inflated as desired from the outside of the helmet.
A typical intercommunicating air channel 50 is shown in enlarged cross-section in
Fig. 12. A typical recess for VELCRO 18 for attaching the liner to the sizing pads
or in some instances to the inside surface of the helmet shell 6 is shown in enlarged
cross-section in Fig. 13.
[0023] The method whereby the outer bafflements 60 and inner bafflements 70 co-act to control
the flow of air through the intercommunicating air channels 50 is more readily understood
by the explanations of Figs. 14, 15 and 16 which illustrate the relationship of these
components "at-rest," i.e. with the liner partially inflated prior to the helmet being
positioned on the wearer's head, when properly inflated and positioned on head, and
upon an impact respectively. Referring now to Fig. 14, the greatly enlarged cross-sectional
view is taken along the centerline of the intercommunicating air channel 50 between
adjacent air compartments of Fig. 11 to illustrate the relationship of the air compartments,
the inner bafflement 70, and the outer bafflement 60 with integral protrusion 65 to
the corresponding intercommunicating air channel 50. When properly inflated the air
pressure within all of the air compartments will be the same and all of the surfaces
will be slightly convex. The outer surface 61 of the outer bafflement 60 will be in
surface-to-surface contact with the inner surface 142 of the top panel 32 of the air
compartment and the surface 63 of the outer bafflement 60 will be in surface-to-surface
contact with the inner surface 131 of the bottom panel 31 of the air compartment.
The protrusions 65 on the outer bafflement 60 will be at the entrances of the corresponding
intercommunicating air channels 50. The apex surface 48 of the convolutions of the
inner bafflement 70 will be in surface-to-surface contact with the inner surface 62
of the outer bafflement 60 with the apex surfaces 49 of the reverse convolutions in
surface-to-surface contact with the inner surface 131 of the bottom panel 31 of the
air compartment. The peripheral edge surface 74 of the inner bafflement 70 will be
in surface-to-surface contact with the inner surface 62 of the outer bafflement 60.
[0024] With the helmet properly fitted to the head of a wearer as illustrated in Fig. 15,
the outside surface of the wearer's head 105 compresses the air compartments so that
the top panel 32 of the air compartment and the outer bafflement 60 are now slightly
concave. The pressure within all air compartments will be the same with but slight
pressure of the protrusion 65 against the end of the intercommunicating air channel
50. The inner bafflement 70 is compressed slightly with the resultant radially outward
edgewise movement of the peripheral surface 74 against the inner surface 62 of the
sidewall of the outer bafflement 60 whose surface 63 has been pressed more firmly
against the inner surface 131 of the bottom panel 31 of the air compartment. As a
result, the protrusion 65 of the outer bafflement 60 is pressed more firmly into the
end of the intercommunicating air channel 50 thereby creating a greater resistance
to the flow of air through the channel at the time of impact to the helmet.
[0025] Upon an impact to the outer shell 6 as illustrated in Fig. 16, there will be an additional
compression of the sidewalls of the outer bafflement 60, pressing the surface 63 more
firmly against the inner surface 131 of the bottom panel 31 of the air compartment.
There will be additional compression of the air compartment top panel 32 and both
the outer 60 and inner 70 bafflements with resultant outward edgewise movement of
the peripheral surface 74 thereby pressing the protrusion 65 more firmly into the
end of the intercommunicating air channel 50 thus controlling the rate of flow of
air from the air compartment opposite the site of the impact. Inasmuch as all components
of the liner are resilient, there will always be a flow of air through the intercommunicating
air channels 50 from the air compartments with the greatest internal pressure toward
the air compartments with less internal pressure. However, the rate of flow will be
regulated by the afore described co-acting bafflements 60 and 70 with integral air
channel 50 engaging protrusions 65. Thus the force of an impact is attenuated and
distributed over a very large area of the head of the wearer and the time to complete
deceleration in the given distance is greatly increased through the embodiments of
the co-acting bafflements 60 and 70 within the air compartments and interaction of
the protrusions 65 with the corresponding intercommunicating air channels 50.
[0026] Illustrated in Fig. 17 are modifications which will enhance the control of the outward
flow of air from an air compartment upon impact. The outer bafflement 60 and inner
bafflement 70 are pre-molded to more precise configurations and dimensions to effect
a more efficient control of the rate of flow of air through the intercommunicating
air channel 50. The side walls of the outer bafflement 60 are tapered with the edge
portion 66 thinner than the main portion so that it will flex edgewise more easily.
The inner bafflement 70 has the outer walls of the convolutions tapered as shown with
the peripheral edge portion 74 being thinner than the main portion so as to exert
a greater localized edgewise pressure at the end of the intercommunicating air channel
50 when the pre-formed air compartment is compressed toward the outer shell.
[0027] Referring now to Figs. 18, 19 and 20, shown is a typical trapazoidal shaped air compartment
taken along line 7-7 of Fig. 3 illustrating another set of bafflements that can be
used for special applications. This type of bafflement could be used in combination
with other bafflements when two liners are arranged in a tier as illustrated in Fig.
22. In some instances it may be desirable to use two liners with air compartments
with different outer 60 and inner bafflement 70 configurations to accomplish attenuation
of impact forces of various degrees. In some applications it may be desirable to have
the bafflements within the pre-formed air compartments of the liner next to the outer
shell quite firm to thereby respond to a very high mass-high velocity impact at the
onset and have bafflements within the wearer's head somewhat softer to thereby further
attenuate and redistribute the force of the impact over a much greater area of the
head and in a longer period of time. The two liners could be readily stacked or tiered
as illustrated in Figs. 21 and 22 using releasable VELCRO 18. Matching recesses 19
of the type shown in Fig. 13 in accommodate the VELCRO 18 would be provided in the
innermost surface of the liner adjacent the shell and on the outermost surface of
the inner liner. Whereas Figs. 1-22 illustrated the art, Figs. 23-27 illustrate an
embodiment of the invention.
[0028] Referring to Figs. 23 and 24, shown is a typical trapazoidal shaped air compartment
taken along line 7-7 of Fig. 3 of an alternate construction with a single stage bafflement
as used in a liner 30. In the modification as shown in Figs. 23-27, the inner bafflement
70 has been eliminated and the applicant's device functions with the outer bafflement
60 as thereinafter modified. The bottom panel 90 of the air compartment consists of
a fine weave fabric which has been coated to be impervious to air and be dielectrically
heat bonded to the pre-formed air compartment flexible plastic top panel 32. When
the fabric bottom panel 90 is coated it becomes firmer but remains flexible. The modified
single stage outer bafflement 60 is the same shape as the pre-formed cavity in top
panel 32 is purposely formed slightly oversize except the protrusions 65 which are
sized to the dimensions of the corresponding intercommunicating air channels 50. The
outer surface 61 of bafflement 60 is therefore in tight surface-to-surface contact
with the inner surface 142 of the top panel 32 of the pre-formed air compartment and
perimeter surface 63 is in tight surface-to-surface contact to the inner surface 91
of the bottom panel 90. The integral protrusions 65 of bafflement 60 extend slightly
into the intercommunicating air channels 50.
[0029] The method whereby the single stage baftlement 60 responds to an impact to an air
compartment to control the rate of flow of air through the intercommunicating air
channel 50 is more readily understood by the explanations of Figs. 25, 26 and 27.
Referring to Fig. 25, similar to Fig. 14, the greatly enlarged cross-sectional view
is taken along the centerline of the intercommunicating air channel 50 between adjacent
air compartments to illustrate the relationship of the air compartment, the single
stage bafflement 60 with integral protrusion 65 to the intercommunicating air channel
50 when the liner is partially inflated prior to the helmet being positioned on the
wearer's head. In this "at-rest" state and properly inflated, the surfaces of the
top panel 32 of the air compartments and single stage bafflements 60 are slightly
convex. The relationship of the surface of the bafflements 60 to the pre-formed air
compartments will be as afore described. When positioned on the wearer's head and
properly inflated as illustrated in Fig. 26, similar to Fig. 15, the air compartments
will be slightly compressed so that the surfaces of the top panel 32 in contact with
the wearer's head 105 will be slightly concave. The side walls of bafflement 60 will
compress very little so that there be but slight pressure of protrusion 65 into the
end of the intercommunicating air channel 50.
[0030] As illustrated in Fig. 27, smlilar to Fig. 16, with an impact to the outer shell
6, the head 105 of the wearer compresses the air compartment more. There will be a
resultant greater pressure of the protrusion 65 into the end of the intercommunicating
air channel 50 due to the edgewise outward movement of the protrusion 65 as the side
walls of the single stage bafflement 60 are compressed. Thus the rate of flow of air
through the intercommunicating air channel is controlled by the pressure of the integral
protrusion 65 into the end of the intercommunicating air channel 50. However, as all
of the components are resilient there will always be a flow of air from the air compartment
with the greatest pressure to the air compartment with less pressure. After the impact,
the air compartment with the single stage bafflement 60 will return to its previous
configuration. This construction permits repeated impacts at very short intervals
as restitution is almost instantaneous.
[0031] The applicant's new and novel invention may be used with an inner bafflement 70 and
an outer bafflement 60 which may be used singly or stacked as shown in Figs. 21 and
22. The inner bafflement 70 may be eliiminated and the outer bafflement 60 used by
itself as shown and described when referring to Figs. 23-27 of the drawings.
[0032] The above described liners by their unique construction lend themselves to be adapted
to be used in every conceivable kind of protective headgear and other protective equipment
where there is a need for maximum attenuation of the force of an impact utilizing
a thin profile, light weight structure.
[0033] It may be used with inexpensive resilient foam plastic sizing pads in helmets to
reduce the number of different outer shells to fit a greater span of head sizes.
[0034] It may be used in body protective pads to reduce bulkiness and weight of solid foam
pads and increase protection for the area where used.
[0035] While the construction of the liner afore-described has particular application to
football helmets, it is by no means limited thereto and helmets and other protective
equipment incorporating the claimed design of the liner may be advantageously used
in all kinds of activities where it is desirable to prevent injury by an impact.
1. A liner for use in a protective helmet and other protective equipment comprising
a first flexible plastic panel (32), a second flexible plastic panel (31) fixedly
attached to the first plastic panel, the first and second attached panels forming
at least two spaced-apart preformed air compartments with an integral preformed intercommunicating
air channel therebetween, means (100) for inflating the air compartments (33-37, 40-47)
to a similar desired pressure, through the intercommunicating channel (50) associated
with one of the flexible panels, said liner comprising a plurality of air compartments
(34-37, 40-47) interconnected in pairs (34, 36; 35, 37; 41, 43; 44, 46; 45, 47) which
in turn interconnect with a central air compartment (33) provided with a valve (100),
all the interconnections being achieved with air channels (50), each air compartment
comprising an air chamber formed between a first panel (32) and a second panel (31)
(Figs. 14-16), characterized in that a bottom panel (90) of the air compartments (33-37;
40-47) consists of a coated fine weave fabric impervious to air and heat bonded to
said plastic panel (32), and that only one resilient bafflement (60) is positioned
within the air compartments and in contact with the inner surface of bottom panel
(90) and top panel (32) and possesses a predetermined thickness and has an outer surface
(61) in tight surface-to-surface contact with inner surface (142) of said plastic
panel (32), said bafflement extending over the entire contour of said panel (32) except
in the area where a portion of said panel defines an air channel (50) with a corresponding
portion of said bottom panel (90), the thickness of said bafflement (60), at the free
ends thereof, tapering toward the air channel to provide protrusions (65) in said
air channels (50) to respond to the pressure of air flow between the compartments
(33-47) due to impact applied to the protective helmet.
2. The liner as defined in claim 1 in which said first flexible panel (32) of said
multiple air compartments is Nylon.
3. The lines defined in claim 1 in which said second flexible panel (31) of said multiple
- pre-formed air compartments is flexible polyurethane.
4. The liner as defined in claim 1 in which said second flexible panel (31) of said
multiple pre-formed air compartments is flexible PVC, polyvinyl chloride.
5. The liner as defined in claim 1 in which said single stage bafflement (60) is resilient
cross linked polyethylene foam plastic.
1. Auskleidung zur Verwendung in einem Schutzheim oder anderen Schutzvorrichtungen
mit einer ersten flexiblen Kunststoff-Füllwand (32), einer zweiten flexiblen Kunststoff-Füllwand
(31), die fest an der ersten Kunststoff-Füllwand befestigt ist, wobei die ersten und
zweiten aneinander befestigten Wände wengistens zwei unter Abstand angeordnete vorgeformte
Luftkammern mit einem integralen vorgeformten Lufkanal hierzwischen für die gegenseitige
Verbindung bilden, Mittel (100) zum Aufblähen der Luftkammern (33-37, 40-47) auf einen
ähnlichen gewünschten Druck, durch den einer der flexiblen Wandungen zugeordneten
Verbindungskanal (50), wobei diese Auskleidung eine Vielzahl von Luftkammern (34-37,
40-47) umfaßt, die zu Paaren (34, 36; 35, 37; 41, 43; 44, 46; 45, 47) miteinander
verbunden sind, die ihrerseits in gegenseitiger Verbindung mit einer zentralen Luftkammer
(33), die mit einem Ventil (100) versehen ist, stehen, wobei sämtliche der Verbindungen
mit Luftkanälen (50) erreichbar sind, wobei jede Luftkammer eine eigentliche Luftkammer
umfaßt, die zwischen einer ersten Füllwand (32) und einer zweiten Füllwand (31) (Figuren
14-16) geformt ist, dadurch gekennzeichnet, daß eine Bodenwandung (90), der Luftkammern
(30-37; 40-47) aus einem mit Uberzug versehenen feingewebten Gewebe besteht, das luftundurchlässig
ist und unter Wärme gegen diese Kunstoffwandung (32) gebunden bzw. mit dieser verklebt
ist und daß nur eine federnde Prallwand-Umlenkausbildung (60) innerhalb der Luftkammern
und in Kontakt mit der Innenfläche der Bodenwandung (90) und Kopfwandung (32) positioniert
ist und eine vorbestimmte Dicke sowie eine Außenfläche (61) in engem Oberflächen/Oberflächenkontakt
mit der Innenfläche (142) dieser Kunststoffplatte (32) besitzt, wobei diese Prallwandumlenkausbildung
sich über den gesamten Umriß dieser Wand (32) bis auf den Bereich erstreckt, wo ein
Teil dieser Wand einen Luftkanal (50) mit einem entsprechenden Teil dieser Bodenplatte
(90) bildet, wobei die Dicke dieser Prallwandumlenkausbildung (60) an deren freien
Enden gegen den Luftkanal sich verjüngt, um Vorsprünge (65) in diesen Luftkanälen
(50) zu bilden, die dem Druck der Luftströmung zwischen den Kammern (33-47) aufgrund
von auf den Schutzhelm ausgeübtem Schlag entspricht.
2. Auskleidung nach Anspruch 1, bei der diese erste flexible Wandung (32) dieser Mehrfachluftkammern
aus Nylon besteht.
3. Auskleidung nach Anspruch 1, bei der diese zweite flexible Wandung (31) dieser
vorgeformten Mehrfachluftkammern aus flexiblem Polyurethan besteht.
4. Auskleidung nach Anspruch 1, bei der diese zweite flexible Wandung (31) dieser
vorgeformten Mehrfachluftkammern aus flexiblem PVC, Polyvinylchlorid, besteht.
5. Auskleidung nach Anspruch 1, be der diese einstufige Prallwand-Umlenkausbildung
(60) federnder vernetzter Polyäthylenschaumkunststoff ist.
1. Revêtement destiné à être utilisé dans un casque de protection et un autre système
de protection comprenant une première coque en matière plastique flexible (32), un
seconde coque en matière plastique flexible (31) fixée fermement à la première coque
en matière plastique, les première et seconde coques fixées l'une à l'autre délimitant
au moins deux compartiments à air préformés et espacés, entre lesquels sont disposés
des conduits de passage de l'air préformés d'un seul tenant, établissant des intercommunications
des moyens (100) pour gonfler les compartiments à air (33-37, 40-47) à une pression
similaire désirée, par l'intermédiaire du conduit d'intercommunication (50) associé
à l'une des couques flexibles, ledit revêtement comportant une pluralité de compartiments
à air (34-37, 40-47) interconnectés par couples (34, 36; 35, 37; 41, 43; 44, 46; 45,
47), qui à leur tour sont interconnectés à un compartiment à air central (33) pourvu
d'une valve (100), toutes les interconnexions étant réalisées par des conduits (50)
de passage de l'air, chaque compartiment à air comportant une chambre à air formée
entre une première coque (32) et une seconde coque (31) (figures 14-16), caractérisé
en ce que la paroi inférieure (90) des compartiments à air (33-37, 40-47) est constituée
par un fin tissu ondulé formant revêtement, imperméable à l'air et fixé, moyennant
l'application d'une chaleur, à ladite coque plastique (32), et que seule une chicane
élastique (60) est disposée à l'intérieur des compartiments à air et en contact avec
la surface intérieure du revêtement inférieur (90) et de la coque supérieure (32),
possède une épaisseur prédéterminée et comporte une surface extérieure (61) est placée
en contact intime avec la surface intérieure (142) de ladite coque plastique (32),
ladite chicane s'étendant sur l'ensemble du contour de ladite coque (32), hormis dans
la zone où une partie de ladite coque définit avec une partie correspondante dudit
revêtement inférieur (30), un conduit (50) de passage de l'air, l'épaisseur de ladite
chicane (60) au niveau de ses extrémités libres diminuant en direction du conduit
en formant des parties saillantes (65) dans lesdits conduits (50) de passage de l'air
de manière à répondre à la pression de l'écoulement d'air entre les compartiments
(33-47) sous l'effet d'un choc appliqué au casque de protection.
2. Revêtement selon la revendication 1, dans lequel ladite première coque flexible
(32) desdits compartiments à air multiples est formée de Nylon.
3. Revêtement selon la revendication 1, dans lequel ladite seconde coque flexible
(31) desdits compartiments à air préformés multiples est formée de polyuréthane flexible.
4. Revêtement selon la revendication 1, dans lequel ladite seconde coque flexible
(31) desdits compartiments à air préformés multiples est formée de PVC, chlorure de
polyvinyle, flexible.
5. Revêtement selon la revendication 1, dans lequel ladite chicane étagée unique (60)
est formée par une mousse de matière plastique élastique formée par du polyéthylène
réticulé.