Stitched valve bag and procedure for making same

Description

[0001] The invention concerns a stitched valve bag and a procedure for manufacturing stitched valve bags as described in the precharacterizing part of claim 1 and claim 2 respectively. The bag made as taught by the invention is intended to be used as a so-called cement bag or equivalent.

[0002] Bags of the kind described above, paper bags in particular (see FR-A 971 464, Fig. 10-14; GB-A 1 588 042), have previously been manufactured. The part of the tubular blank beyond the incision is removed in connection with the cut-off operation. Folding of the valve member or the corner of the valve opening is then performed, whereafter the valve end and bottom of the bag may be stitched closed.

[0003] This procedure of prior art, and the bag manufactured according to this procedure, is embarrassed by a number of drawbacks. It is a significant drawback that in the manufacturing of the bag wasted pieces are cut off and have to be discarded the removal of which is often difficult in practice and which cannot be utilized in any way whatsoever: being waste material, they have to be thrown away. Furthermore, the stitched seam on the side of the bag's valve end detracts from the strength of the bag because the material in the vicinity of the seam has not been "anchored" in any way. Moreover, a bag of this kind, when subjected to stress, tends to fail at the valve-end stitches and the material in the bag will then escape through the stitched seam.

[0004] Another valve bag manufactured by a procedure of prior art (see FR-A 971 464, Fig. 1-2) is formed in that the paper web is run in tubular form of desired dimensions, the bag blank in tubular form comprising a mantle part with both ends open. Next, one open end of the tubular bag blank can be stitched closed, and folding of the valve opening corner can be performed on the other end of the bag blank. It is thus understood that no incision in the machine direction for forming the valve on the bag is associated with this manufacturing method. When the corner of the valve opening has been folded, the valve end of the bag can be stitched closed. The drawback of a bag made by this procedure is that the valve will be short and therefore the bag does not close properly.

[0005] The object of the invention is to provide a stitched valve bag which has greater strength and better tightness at its valve end and to teach a procedure by which a bag of said kind is manufactured without involving any extra work steps in the procedure and which enables the length of the valve member on the valve bag to be adjusted in a simple manner.

[0006] This object is achieved by the characterizing part of claim 1 and claim 2 respectively.

[0007] With the procedure of the invention and with a bag manufactured according to the procedure several advantages over designs of prior art are achieved, of which for instance the following may be held forth. The bag of the invention is easy to manufacture by mechanical means. The procedure of the invention is even simpler than previous procedures because no piece of material has to be removed from the bag blank. As a result, savings in economy are also achieved since the material can be more completely utilized. The bag manufactured by the procedure of the invention has greater strength than those of prior art because the material of the bag's valve end, which used to be discarded, is now made use of towards improving the strength of the bag's valve end. Since the stitched seam of the valve end will have good strength, the bag can be made using even one single material course (several courses may naturally equally be used). When two material courses are used, the inner course is for instance paper, and the outer, so-called reinforcing material is for instance a course woven of some plastic material. Furthermore, it is possible by changing th length of the valve to produce by the procedure of the invention a bag with better tightness than by any method of prior art.

[0008] The invention is described in detail in the following, referring to some advantageous embodiments of the invention, presented in the figures of the attached drawing, but to which the invention is not meant to be exclusively confined.

Figs. 1A and 1B present, as seen from above, a paper bag of prior art.

Figs. 2A and 2B present, as seen from above, two alternative embodiments of the material web associated with the manufacturing of the bag depicted in Figs. 1 A and 1 B.

Figs. 3A and 3B present, as seen from above, another bag of prior art.

Fig. 4A presents, as seen from above, the valve end of a bag according to the invention, prior to folding the corner of the valve member.

Fig. 4B presents, as seen from above, the valve end of a bag according to the invention, with the corner of the valve member folded.

Fig. 4C presents, as seen from above, the valve end of a bag according to the invention, fully stitched.

Fig. 5 presents, as seen from above, the material web of which the bag of the invention is made.

[0009] The valve bag of prior art, (FR-A 971 464, Figs. 10-14), presented in Fig. 1A, has been generally denoted with reference numeral 10. Reference numerals equivalent to those in Fig. 1A are used in Figs 1B, 2A and 2B. The valve bag 10 comprises a mantle part 11 x, an upper end margin 12 and a lower end margin 13. In one corner of the upper end margin 12 of the bag 10 has been formed a valve member 14. In Fig. I A, the bag 10 is shown in the stage where it has already been cut, but the valve member 14 has not been folded. In Fig. 1B the valve member 14 is shown, folded along the folding lines 15. The folds of the valve bag 10 carry the reference numeral 17. In Fig. 1B has also been indicated, with interrupted lines, the stitches seam 18, with which the upper end x that in its flattened state provides two opposed mantle sides confined between two side margins and margin 12 of the bag is stitched closed after the valve member 14 has been folded. Of course, a similar stitched seam 18 is also applied in the lower end margin of the bag. The mantle part 11 of such a bag 10 of prior art usually consists of a plurality of material thicknesses, e.g. of the triple material thickness.

[0010] The bag 10 of prior art, described above, can be made on a material web e.g. in two ways, as depect- ed in Figs 2A and 2B. As shown in Fig. 2A, the bag 10 may be made in that the full-with paper web is run to tubular shape of desired dimension, by cutting the web along the dotted lines indicated with reference numeral 13a, and which go to form the lower end margin 13 of the bag 10. Next, in order to form the valve member 14, an incision 16 running in the machine direction, i.e., parallel to the mantle part 11, is made at one end margin of the bag blank, this incision extending up to the transversal line 12a, marked with a dotted line, and this forming the upper end margin 12 of the bag 10. Along said line 12a is thereafter made a cross-cut, whereby the waste piece 19 is removed from the bag blank. The valve member 14 is then folded along the folding lines 15, and both end margin 12 and 13 of the bag are stitched closed with the stitched seam 18. In practice, the cuts 13a, 12a and 16 are often made in one work step.

[0011] In the manufacturing mode of Fig. 2B, the waste piece 19 is smaller of its size than in the procedure of Fig. 2A, but implementation of the procedure of Fig. 2B is more difficult. In the procedure of Fig. 2B, the paper web may be cross-cut, for forming the bag 10, only at one end of the bag 10 with a transversal cut 13b. It is thus understood that this cut 13b will produce, on the material web, the lower parts 13 of two consecutive bags. On a material web as shown in Fig. 2B, the upper parts 12 of two consecutive bags face each other and therefore the cut 12b cannot be carried at one go right across the material web.

[0012] Another valve bag of prior art (FR-A 971 464, Figs. 1-8), depicted in Figs. 3A and 3B, has been generally denoted with reference numeral 20. The bag 20 comprises a mantle part 21, an upper end margin 22 and a lower end margin, not depicted in the figure. The folds of the bag 20 carry the reference numeral 27. A valve member 24 is formed in one corner of the upper end margin 22 by folding one corner along the folding lines 25, whereafter the bag 20 is ready for being stitched. In Fig. 3B has been indicated the stitched seam 28, and a similar stitched seam is of course also provided in the lower end margin of the bag 20. The bag 20 according to Figs. 3A and 3B is rather much simpler to manufacture than the bag 10 of Figs 1A-2B. The bag 20 according to this embodiment is manufactured by cutting the material web to tubular lengths of desired dimension, whereby the bag blank in tubular form comprises a mantle part 21 with both ends open. In the upper end margin 22 of the bag is formed a valve member 24 by folding one upper corner of the bag along the folding lines 25, whereupon the upper end margin 22 of the bag is stitched closed with the stitched seam 28, and the lower end margin with a similar seam. The bag is then fully completed.

[0013] With the bags of prior art described in the foregoing is associated the drawback that the material lying in the vicinity of the stitched seam 18, 28 in the upper end margin 12, 22 of the bags is in no way "anchored". Therefore, such a bag 10, 20 of prior art is likely under stress to fail at the stitched seam 18, 28, whereby the material in the bas escapes through the seam. Of course, the bag 10 of Figs 1A-2B could be anchored by folding double the upper end margin 12 before stitching the valve end of the bag and performing the stitching only thereafter. The blank for the bag 10 formed in this manner would, however, have to be longer than that of Figs 1A-2B by the length of the folded part, with the result of greater material waste and even higher manufacturing costs. The bag 20 of Figs. 3A-3B could likewise be anchored in similar manner, but this too would require the use of a longer blank. Moreover, making the fold would be exceedingly difficult in practice when a bag as in Figs 1A-2B and 3A-3B is made of a plurality of material courses.

[0014] In Figs. 4A-4C is presented the manufacturing of the valve end of a bag 30 according to the invention, and Fig. 5 illustrates the way in which the bag blank is taken from the material web. As can be seen in Fig. 5, the material web has been run in tubular form and it has been cross-cut to given dimensions along the lines 32a and 33a. In this same connection is made a longitudinal incision 36 for the valve blank 34 in the upper end margin 32 of the bag blank, in the machine direction, i.e., longitudinal to the mantle part 31 of the blank.

[0015] Forming the valve member 34' of the bag 30 and "anchoring" the valve end is effected in the way depicted in Figs 4A-4C. The bag 30 of said figures comprises a mantle part 31, a lower end margin, or bottom end margin not depicted in these figures, and an upper end margin 32. In the upper end margin 32 has been made, in the way just described, an incision 36 in the machine direction for the valve blank 34. The folds of the bag 30 carry the reference numeral 37. Said incision in the machine direction, 36, has been carried up to the folding line 39 of the valve end, which corresponds to the upper end margin 12 of the bag 19 shown in Fig. 1A. Different from the bag shown in Fig. 1 A, the bag blank is not cut along the folding line 39 in the design of the invention; instead, the upper end margin 32 of the bag is folded along said line 39 in order to reinforce the valve end of the bag 30. As can be seen in Fig. 4B, the valve blank is folded, to become a valve member 34', along the folding lines 35, and thereby the forming of the valve member 34' is completed. When the valve member 34' has been fully folded, the above-mentioned folding of the upper end margin 32 of the bag 30 along the folding line 39 is carried out, as shown in Fig. 4C. The valve end of the bag 30 and its lower end margin 33 are then stitched closed with stitched seams 38.

[0016] The valve end of the bag 30 of the invention can thus be anchored in the way just described, by folding double the upper end margin 32 of the bag 30. Through this, the strength of the valve end of the bag 30 is substantially improved, so that the bag 30 may even be made using one single material course if this should be required.

[0017] When using several material courses, the bag may be manufactured either of paper or equivalent altogether, or by using, one of the courses at least, various reinforcing materials, e.g. woven fabric material or equivalent.

[0018] The reinforcing material has to be of a kind which endows the bag 30 with adequate strength, and the reinforcing material may moreover be treated in a way preventing moisture penetration, in which case it will also constitute a moisture protection for the bag 30. The woven fabric material cannot become unravelled in the vicinity of the stitched seam 38 at the valve end of the bag because the upper end margin 32 of the bag has been folded double. It is obvious, of course, that the lower end margin 33 of the bag may equally be folded double in like manner, although in that case a longer bag blank will be needed.

[0019] The invention is not critial as regards the succession in which cross-cutting, incision, valve folding and stitching of upper and lower part are performed.

[0020] In the foregoing the invention has been described by way of example with reference to the figures of the attached drawing. By this it is not intended, however, to confine the invention to concern merely the examples presented in the figures: numerous modifications are feasible within the scope of the invention defined by the following claims.

Claims

1. A stitched valve bag (30) comprising a tubular blank; the mantle part of which in its flattened state provides two opposed mantle sides confined between two side margins and two end margins, said end margins being provided with a stitched seam (38), at a distance form one corner of one end margin an incision (36) starting from said end margin and extending longitudinally to the mantle part (31) has been made in both mantle sides, the portion between said incisions (36) and said corner having been folded inwardly along a folding line (35) extending substantially from the bottom of said incision (36) obliquely to the side margin of the mantle sides (31) to lie between opposite sides of the mantle part to become a valve member (34'), characterized in that on the side beyond said incision (36) the end margin (32) has for improved strength been folded double before stitching said end margin and that the stitch line (38) runs approximately parallel to the end margin, lies below the bottom of the incision lines (36) and goes through the tubular blank and the folded portion.

2. Procedure for manufacturing stitched valve bags according to claim 1 from a material web in tubular form, wherein said material web is cut up into tubular blanks of given length and comprises a mantle part (31) open at both ends (32, 33) and, in its flattened state, provides two opposed mantle sides confined between two parallel side margins and two end margins, an incision is made that starts at one end margin (32) at a distance from one corner of the tubular blank and from said end margin in the machine direction, i.e., in the longitudinal direction of the mantle part (31), said incision delimiting a valve blank (34) from said end margin, wherein the portion between said incisions (36) and said corner is folded inwardly along a folding line (35) extending substantially from the bottom of said incision and obliquely to the side margin of said mantle sides to lie between the two mantle sides to become the valve member (34'), and wherein the tubular blank is provided with a stitched seam (38) at both end margins, characterized in that on the side beyond said incisions (36) the end margin of the mantle sides is folded double before stitching said end margin and that the stitch line (38) is arranged to run approximately parallel to said end margin below the bottom of the incision line and to go through the tubular blank and the folded portion.

3. Procedure according to claim 2, characterized in that the length of the valve member (34') on the valve bag (30) is adjusted by changing the length of the incision (36).

Revendications

1. Sac à valve cousu (30) comprenant une ébauche tubulaire; la paroi de laquelle fournit quand elle est aplatie deux faces opposées comprises entre deux bords latéraux et deux bords extrêmes, lesdits bords extrêmes étant pourvus d'une couture (38), à une certaine distance de l'un des coins de l'un des bords extrêmes, ayant été prévue dans les deux faces une incision (36) partant dudit bord extrême et s'étendant longitudinalement dans la paroi (31), la partie comprise entre lesdites incisions (36) et ledit coin ayant été pliée vers l'intérieur le long d'une ligne de pliage (35) s'étendant essentiellement à partir du fond de ladite incision (36) obliquement par rapport au bord latéral des faces (31) pour se trouver entre les côtés opposés de la paroi et constituer un organe de valve (34'), caractérisé en ce que sur le côté situé au-delà de ladite incision (36) le bord extrême (32) a, dans le but d'obtenir une résistance améliorée, été plié deux fois avant la couture dudit bord extrême, et en ce que la couture (38) s'étend approximativement parallèlement au bord extrême, s'étend au-dessous du fond des lignes d'incision (36) et traverse l'ébauche tubulaire et la partie pliée.

2. Procédé de fabrication de sacs à valve cousus selon la revendication 1, à partir d'une bande de matière en forme tubulaire, selon lequel ladite bande de matière est découpée en ébauches tubulaires de longueur donnée et comprend une paroi (31) ouverte aux deux extrémités (32, 33) et dans son état aplati fournit deux faces opposées délimitées entre deux bords latéraux paralleles et deux bords extrêmes, une incision est faite en partant d'un bord extrême (32) à une certaine distance d'un coin de l'ébauche tubulaire et dudit bord extrême dans la direction de la machine, c'est-à-dire dans la direction longitudinale de la paroi (31), ladite incision délimitant une ébauche de valve (34) à partir dudit bord extrême, selon lequel la partie comprise entre lesdites incisions (36) et ledit coin est pliée vers l'intérieur le long d'une ligne de pliage (35) s'étendant essentiellement à partir du fond de ladite incision et obliquement par rapport au bord latéral desdites faces pour s'étendre entre les deux faces et constituer l'organe de valve (34'), et selon lequel l'ébauche tubulaire est pourvue d'une couture (38) aux deux bords extrêmes, caractérisé en ce que sur le côté au-delà desdites incisions (36) le bord extrême desdites faces est doublement plié avant la couture dudit bord extrême et en ce que la ligne de couture (38) est agencée pour s'étendre approximativement parallèlement audit bord extrême au-dessous du fond de la ligne d'incision et de sorte à traverser l'ébauche tubulaire et la partie pliée.

3. Procédé selon la revendication 2, caractérisé en ce que la longueur de l'organe de valve (34') sur le sac à valve (30) est ajustée en modifiant la longueur de l'incision (36).

Ansprüche

1. Genähter Ventilsack (30) mit einem schlauchförmigen Ausgangsstück, dessen Mantelteil in seinem flachgedrückten Zustand zwei gegenüberliegende Mantelseiten zwischen zwei Seitenrändern sowie zwei stirnseitige Ränder bildet, wobei die stirnseitigen Ränder mit einer gesteppten Naht (38) versehen, in einem Abstand von der einen Ecke des einen stirnseitigen Randes ein von diesem stirnseitigen Rand ausgehender sowie sich in Längsrichtung in das Mantelteil (31) erstreckender Einschnitt (36) in beiden Mantelseiten gefertigt ist und der zwischen den Einschnitten (36) sowie der Ecke befindliche Teil einwärts längs einer Faltlinie (35), die im wesentlichen vom unteren Ende des Einschnitts (36) schräg zum Seitenrand der Mantelseiten (31) verläuft, gefaltet ist, so daß dieser Teil zwischen gegenüberliegenden Seiten des Mantelteils liegt und zu einem Ventilelement (34') wird, dadurch gekennzeichnet, daß an der jenseits des Einschnitts (36) liegenden Seite der stirnseitige Rand (32) für eine erhöhte Festigkeit vor dem Steppen dieses stirnseitigen Randes doppelt gefaltet worden ist und daß die Stepplinie (38) annähernd parallel zum stirnseitigen Rand verläuft, unterhalb des unteren Randes der Einschnittlinien (36) liegt sowie durch das schlauchförmige Ausgangstück und das gefaltete Teil geht.

2. Verfahren zur Herstellung genähter Ventilsäcke nach Anspruch 1 aus einer Materialbahn in Schlauchform, wobei die Materialbahn in schlauchförmige Ausgangsstücke von vorgegebener Länge zerschnitten wird und ein an beiden Stirnseiten (32, 33) offenes Mantelteil (31) umfaßt sowie in ihrem flachgedrückten Zustand zwei einander gegenüberliegende, zwischen zwei Seitenrändern und zwei stirnseitigen Rändern abgegrenzte Mantelseiten bildet, wobei ein Einschnitt gefertigt wird, der vom einen stirnseitigen Rand (32) mit Abstand von einer Ecke des schlauchförmigen Ausgangsstücks und von diesem stirnseitigen Rand in der Verarbeitungsrichtung, d.h. in der Längsrichtung des Mantelteils (31), ausgeht sowie einen Ventilzuschnitt (34) aus diesem stirnseitigen Rand begrenzt, wobei der Teil zwischen den Einschnitten (36) sowie der Ecke einwärts längs einer Faltlinie (35), die in wesentlichen vom unteren Ende des Einschnitts und schräg zum Seitenrand der Mantelseiten verläuft, gefaltet wird, so daß dieser Teil zwischen den beiden Mantelseiten liegt, um zu einem Ventilelement (34') zu werden, und wobei das schlauchförmige Ausgangsstück an beiden stirnseitigen Rändern mit einer gesteppten Naht (38) versehen wird, dadurch gekennzeichnet, daß an der jenseits der Einschnitte (36) liegenden Seite der stirnseitige Rand der Mantelseiten vor dem Steppen dieses stirnseitigen Randes doppelt gefaltet und die Stepplinie (38) so angeordnet wird, daß sie annähernd parallel zu diesem stirnseitigen Rand unterhalb des unteren Endes der Einschnittlinie verläuft sowie durch das schiauchförmige Ausgangsstück und das gefaltete Teil geht.

3. Verfahren nach Anspruch 2, dadurch gekennzeichnet, daß die Länge des Ventilelements (34') am Ventilsack (30) durch Ändern der Länge der Einschnitts (36) festgesetzt wird.

Drawing