BACKGROUND OF THE INVENTION
[0001] This invention relates to a method for evaporation treatment which comprises carrying
out evaporation treatment of a waste solution generated with developing processing
of a light-sensitive photographic material by means of an automatic processing machine
for photography (herein abbreviated as photographic processing waste solution or waste
solution) and a device therefor, particularly, to a method for evaporation treatment
of a photographic processing waste solution and a device therefor which is suitable
for treatment by arrangement within an automatic processing machine or in the vicinity
of an automatic processing machine.
[0002] Generally speaking, photographic processing of a light-sensitive silver halide photographic
material has been performed by a combination of the steps each employing a processing
solution having one or two or more functions of developing, fixing, water washing,
etc., in the case of a monochromatic light-sensitive material or color developing,
bleach-fixing (or bleaching and fixing), water washing, a stabilizing, etc., in the
case of a color light sensitive material.
[0003] And, in photographic processing which processes a large amount of light-sensitive
materials, there has been employed a means to maintain the performance of a processing
solution constant by supplementing the components consumed by processing on one hand,
while removing the components which are thickened by dissolving out into the processing
solution or evaporation by processing (such as bromide ions in a developing solution,
silver complexes in a fixing solution) on the other, thereby maintaining constantly
the processing solution components. For the above replenishment, a replenisher is
supplemented to the processing solution, and a part of the processing solution is
discarded for removal of the thickened components in the above photographic processing.
[0004] In recent years, the replenisher, including washing water which is the replenisher
for water washing, is changing to a system in which the supplemented amount is reduced
to a great extent for the reason in pollution or in economy, but the photographic
processing waste solution is led from the processing tank of an automatic processing
machine through a waste solution pipe and diluted with waste solution of washing water
or cooling water of the automatic processing machine, etc., before discarded into
sewage, etc.
[0005] However, on account of tightened pollutative regulation in recent years, although
washing water or cooling water can be discarded into sewage or rivers, it has become
substantially impossible to discard other photographic processing solutions other
than these [for example, developing solution, fixing solution, color developing solution,
bleach-fixing solution (or bleaching solution, fixing solution), stabilizing solution,
etc.]. For this reason, the respective photographic processing dealers are asking
professional waste solution disposal dealers for recovery of the waste solutions with
payment of recovery fees or providing installations for prevention of environmental
pollution. However, comission to waste solution disposal dealers requires a considerable
space for storage of waste solutions and is very expensive in cost, and further the
installations for prevention of environmental pollution have the drawbacks that initial
cost is extremely great, and that a considerably vast space is required for installation.
More specifically, as the pollution treatment method which can reduce the pollution
load of a photographic processing waste solution, there have been known the active
sludge method (e.g. Japanese Patent Publications Nos. 12943/1976 and 7952/1976, etc.),
the evaporation method (Japanese Unexamined Patent Publications Nos. 89437/1974 and
33996/1981, etc.), the electrolytic oxidation method (Japanese Unexamined Patent Publications
Nos. 84462/1973, 119458/1974, Japanese Patent Publications No. 43478/1978, Japanese
Unexamined Patent Publication No. 119457/1974, etc.), the ion exchange method (Japanese
Patent Publication No. 37704/1976, Japanese Unexamined Patent Publication No. 383/1978,
Japanese Patent Publication No. 43271/1978, etc.), the reverse osmosis method (Japanese
Unexamined Patent Publication No. 22463/1975, etc.), the chemical treatment method
(Japanese Unexamined Patent Publication No. 64257/1974, Japanese Patent Publication
No. 37396/1982, Japanese Unexamined Patent Publications Nos. 12152/1978, 58833/1974,
63763/1978, Japanese Patent Publication No. 37395/1982, etc.), etc., which have not
yet proved to be satisfactory.
[0006] On the other hand, for the reasons such as restriction in water resources, elevation
in water feeding and discharing costs, simplicity in automatic processing machine
installation, working environment around automatic processing machine, etc., photographic
processing by means of an automatic processing machine requiring no piping for feeding
and discharging of water washing outside of the automatic processing machine by use
of stabilizing processing substituting for water washing (the so-called no water washing
automatic processing machine) is prevailing in recent years. According to such a processing,
it has been desired to omit also the cooling water for temperature control of the
processing solution. Such photographic processing using substantially no washing water
or cooling water has features that its pollution load is extremely greater as compared
with the case when water washing processing is applied, because the photographic processing
waste solution from the automatic processing machine is not diluted with water, while
on the other hand the waste solution amount is small. Thus, due to the small waste
solution amount, the piping outside of the machine for feeding the waste solution
can be omitted, whereby an extremely great advantage can be exhibited that compaction
and simplification of the machine to the extent available as an office machine can
be accomplished, with cancellation of all the drawbacks which have been considered
the drawbacks of the automatic processing machine of the prior art, such that the
machine can be moved with difficulty after provision of the piping, that the space
around foot is narrow, that enormous cost is required for pipeline work during installation,
that energy cost is required for feeding hot water, etc.
[0007] However, on the other hand, its waste solution has an extremely high pollution load,
and therefore it cannot be discarded at all not only into rivers but also into sewage
in view of the pollutative regulation. Further, although the amount of waste solution
from such a photographic processing (processing performing washing with large amount
of water) may be small, even by a relatively small scale processing, its amount can
be about 10 liters per day in processing of, for example, X-ray light-sensitive materials,
about 30 liters per day in processing of light-sensitive materials for printing plates,
and about 50 liters per day in processing of color light-sensitive materials. Thus,
processing of the waste solution is becoming an increasingly great problem in recent
years.
[0008] For the purpose of carrying out easily processing of a photographic processing waste
solution, a device for evaporating water to dryness by heating a photographic processing
waste solution is disclosed in Japanese Unexamined Utility Model Publication No. 70841/1985.
Even in such a device, since a vapor generated by subjecting the photographic processing
waste solution to evaporation concentration or drying is discharged into atmosphere,
is poses a problem in view of prevention of environmental pollution and a problem
of worsened working environment due to generation of objectionable odor. Also, as
an embodiment, the device is provided with a means having an activated charcoal for
adsorbing and removing injurious substances in vapor. However, the adsorption of injurious
substances is not sifficiently performed only by use of the activated charcoal, and
the activated charcoal has a problem of absorption of vapor. Therefore, an exchanging
frequency of the activated charcoal is large and the cost concerning them is raised.
Moreover, since this device discharges hot vapor into atmosphere, it requires a means
for discharging vapor to outside of room when this device is employed in room. Also,
this device treats the photographic processing waste solution to dryness, and therefore
had the drawbacks such that a part of the photographic processing waste solution components
was converted to a tar which was attached on a heating source or an evaporation kettle
wall to cause lowering in heat efficiency, that due to the presence of a surfactant
added into the photographic processing solution or dissolved out and accumulated from
the light-sensitive material, foaming may sometimes occur to cause bumping, that objectionable
odor is conspicuous and excessive decomposition may sometimes occur, and that breaking
of the evaporation kettle may sometimes occur, etc.
BRIEF DESCRIPTION OF THE DRAWINGS
[0009]
Fig. 1 and 10 is a schematic illustration showing an evaporation treatment device
for a photographic processing waste solution of the present invention;
Fig. 2 is a flow chart showing another example of the present invention;
Fig. 3 through Fig. 9 are each schematic illustration showing the cooling treatment
means of the present invention.
SUMMARY OF THE INVENTION
[0010] The pricipal object of the present invention is to further develop the thought of
the evaporation treatment device for photographic processing waste solution as disclosed
in Japanese Unexamined Utility Model Publication No. 70841/1985 and at the same time
clarify various improvements for practical application of the device, particularly
to clarify a treatment method and an evaporation and cooling treatment device of a
photographic processing waste solution which is optimum for treatment of a photographic
processing waste solution in a photographic processing installation where a single
or a small number of automatic processing machines are arranged. Further, another
object is to provide a treatment method and an evaporation and cooling treatment device
of a photographic processing waste solution which is free from the drawbacks or inconveniences,
etc., as mentioned above and can process easily the vapor generated by treatment of
a photographic processing waste solution to obtain distilled solution.
[0011] The method for treatment of a photographic processing waste solution according to
the present invention accomplishing the above objects is a method which comprises
evaporating a photographic processing waste solution by heating and cooling a vapor
generated by the heating by use of a cooling means to obtain a distilled solution.
[0012] More preferably, the method of the present invention further comprises absorbing
a conentrate of the photographic processing waste solution concentrated by heating
onto a carrier to perform solidification treatment.
[0013] The evaporation and cooling treatment device of the photographic processing waste
solution according to the present invention accomplishing the above objects comprises
a heating means for heating photographic processing waste solution and a cooling treatment
means for cooling vapor generated by said heating means, the device has a constitution
in which said cooling treatment means receives the vapor directly or indirectly from
said heating means.
[0014] In the present specification, distilled solution means a distilled liquid, including
the case containing components other than water.
[0015] A preferable embodiment of the method of the present invention comprises (1) performing
at least one cooling treatment selected from (A) to (G) shown below, that is (A) the
treatment by means of a baffle or a radiating plate, (B) the treatment in which the
waste water before evaporation concentration or drying treatment is used as the cooling
heat medium, (C) the treatment which is carried out in a tank which stocks the waste
solution, (D) the above treatment (C) in which there are a plural number of stock
tanks, (E) the treatment in which the waste solution before evaporation concentration
or drying treatment is introduced into the cooling treatment section to be utilized
for cooling, (F) the treatment in which a fan for air cooling is utilized, (G) the
treatment which is carried out through heat exchange with the processing tank, the
replenisher tank or the dissolving water tank of the automatic processing machine;
(2) the photographic processing waste solution containing a waste solution of the
stabilizing solution substituting for water washing; or (3) gas adsorption treatment
being performed before cooling treatment.
[0016] Preferable embodiments of the solidification treatment of the concentrate according
to the present invention is (A) wherein the solidification treatment is a liquid absorbing
treatment onto a liquid absorbable resin, (B) wherein the solidification treatment
is the treatment with addition of a solidifying agent or a drying agent, (C) wherein
the solidification treatment is carried out by use of a pack for waste solution housing
at least one of the absorbable resin, the solidifying agent and the drying agent,
the concentrated soluiton of the photographic processing waste solution being solidified
by absorption into said pack and the solid being housed into said pack, or (D) wherein
the solidification treatment is carried out by throwing at least one of the liquid
absorbable resin, the solidifying agent and the drying agent into an evaporation concentration
kettle.
[0017] Alternatively, according to the most preferred embodiment of the method of the present
invention, a photographic processing waste solution overflowed from the photographic
processing tank of an automatic processing machine is stored in a stock tank, and
following the photographic processing waste solution information obtained by detecting
its amount and/or the photographic processing waste solution amount in the treatment
means, the photographic processing waste solution is fed from the stock tank to the
treatment means, wherein it is evaporated by a heating means to evaporate the photographic
processing waste solution, and its vapor is cooled to distilled solution according
to the energy-saving and efficient heat exchange method.
[0018] On the other hand, the treatment device of the photographic processing waste solution
according to the present invention accomplishing the above objects comprises a treatment
tank for performing heating treatment of a photographic processing waste solution,
a means for discharging from said treatment tank the heated and concentrated solution
of the photographic processing waste solution, a receiving tank for receiving the
discharged solution, a means for performing cooling treatment of vapor generated by
said heating treatment, a recovering tank for recovering a distilled solution generated
by said cooling treatment, and a control means for controlling heating treatment according
to the progress of treatment of the waste solution.
[0019] Still another preferable embodiment of the evaporation treatment device according
to the present invention is one wherein the solidification treatment means is a waste
solution pack housing at least one of a liquid absorbable resin, a solidifying agent
and a drying agent for one treatment, having a constitution such that said waste solution
pack is thrown into the concentrate of the photographic processing waste solution
or that the concentrate of the photographic processing waste solution is introduced
into said waste solution pack.
[0020] Alternatively, according to the most preferred embodiment of the evaporation treatment
device of the present invention, the photographic processing waste solution is stored
in a stock tank, and following the photographic processing waste solution information
obtained by detecting its amount and/or the photographic processing waste solution
amount in the treatment means, the photographic processing waste solution is fed from
the stock tank into (evaporating concentration) treating means, wherein the photographic
processing waste solution is concentrated by evaporation with a heating means, and
the concentrate is solidified within said treatment means or by flowing out of said
means, simultaneously with cooling of the vapor to distilled solution to be reutilized
in the photographic processing steps.
[0021] In the present invention, it is preferred to recover silver according to a means
such as the electrolytic method, the precipitation method, the metal substitution
method, the reduction method, etc., before heating treatment.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0022] Hereinafter, the present invention will be described in detail.
[0023] First, the cooling treatment means 60 in the present invention shown in Fig. 1 is
described.
[0024] For cooling of the vapor generated by evaporation of a photographic processing waste
solution, all kinds of heat exchange means can be employed, including any of the constitutions
shown below:
(1) the shell and tube type (multi-tubular type, muffled tube type);
(2) the double tubular type;
(3) the coil type;
(4) the helical type;
(5) the plate type;
(6) the fin tube type;
(7) the trombone type; and
(8) the air cooling type.
[0025] The heat exchange type reboiler technique can be also used, for example:
(1) the vertical thermosiphon type;
(2) the horizontal thermosiphon type;
(3) the overflow tubular type (the kettle type);
(4) the forced circulation type;
(5) the insertion type, etc.
[0026] Further, the condenser type heat exchange technique may be employed, and any of the
following systems may be employed:
(1) the direct condenser system;
(2) the tower built-in system;
(3) the tower top setting system;
(4) the separation system, etc.
[0027] It is also possible to use a cooler, and any desired type of cooler may be used.
[0028] It is also advantageous to employ an air cooling system heat exchanger and either
one of
(1) the forced drafting system and
(2) the blowing drafing system may be employed.
[0029] In the following, preferable examples of the cooling treatment means 60 are described.
(1) As shown in Fig. 3, a constitution wherein the vapor Q generated by evaporation
treatment of the photographic processing waste solution P is passed through a radiation
plate device 62 having a large number of fins 61 for air cooling.
(2) As shown in Fig. 4, a constitution wherein the vapor Q generated by evaporation
treatment of the photographic processing waste solution P is passed through the cooling
section 66 such as a coil 63, etc., where heat exchange is effected with the photographic
processing waste solution P in the stock tank 30.
(3) As shown in Fig. 5, a constitution wherein the vapor Q generated by evaporation
treatment of the photographic processing waste solution P is passed through the cooling
section 66 such as a multi-stage coil 64, etc., where heat exchange is effected with
photographic processing waste solution P in a plural number of stock tanks 30 and
31.
(4) As shown in Fig. 6, a constitution wherein the vapor Q generated by evaporation
treatment of the photographic processing waste solution P is passed through the cooling
section 66 such as a coil 63 (or 64) which sprays the photographic processing waste
solution P from a spraying member 65.
(5) As shown in Fig. 7, a constitution wherein the vapor Q generated by evaporation
treatment of the photographic processing waste solution P is passed through the cooling
section 66 such as a coil 63 (or 64), etc., against which wind is blown by means of
an air delivering means 67 such as a fan, etc.
(6) As shown in Fig. 8, a constitution wherein the vapor Q generated by evaporation
treatment of the photographic processing waste solution P is passed through the cooling
section 66 such as a coil 63, etc., where heat exchange is effected with the photographic
processing solution used in at least one tank of the color developing tank SD, the
bleach-fixing tank BF, the stabilizing tank substituting for water washing Sb or at
least one solution in the replenisher tank S.
(7) As shown in Fig. 9, a constitution wherein the vapor Q generated by evaporation
treatment of the photographic processing waste solution P is passed through a heat
exchanger 69 having heat exchange particles 68 comprising a large number of glass
beads, etc., built therein.
(8) Otherwise, as to the cooling means by use of a baffle, for example, a constitution
wherein the vapor Q generated by evaporation treatment of the photographic processing
waste solution P is passed between the baffles as disclosed in Japanese Unexamined
Patent Publication No. 125600/1978.
[0030] In the present invention, it is preferable to use one of a combination of two or
more of the heat exchange cooling treatment means of these (1) to (8) and others.
[0031] When the gas adsorption treatment to be used in the present invention is desulfurization
treatment, said desulfurization treatment may be either dry system desulfurization
or wet system desulfurization. As the former dry system desulfurization, there can
be used various desulfurization methods such as the iron oxide method or the soda-iron
method and contact adsorption by use of activated charcoal, silica gel, molecular
sieve, etc., or the oxidation desulfurization method, etc. On the other hand, as the
wet system desulfurization method of the latter case, either non-regeneration method
or regeneration method may be employed. For example, there may be employed any of
the method in which sulfur is absorbed into an alkaline solution, the method in which
reducing property of hydrogen sulfide is utilized or the mehtod in which a compound
of hydrogen sulfide is formed, etc., and, as to the operational method, either one
of the methods such as the seaboard method, the cyclox method, the vacuum carbonate
method and the garbottle method, etc.
[0032] The gas adsorption treatment to be used in the present invention is not limited to
the above desulfurization treatment, but the zeolite adsorption treatment, the activated
charcoal treatment, etc., may be also practiced for the purpose of removing ammonia
gas or sulfur gas.
[0033] In the present invention, the preferable embodiment of the gas adsorption treatment
further comprises a means for reutilizing distilled solution R including a gas adsorption
means 50 such as a filer, an adsorbent and a cooling means for vapor 60.
[0034] In the drawings, the gas adsorption means 50 separates and recovers injurious gas
such as hydrogen sulfide, oxygen sulfide or ammonia gas (H
20, S0
2, NH
3' etc.) contained in the vapor of the photographic processing waste solution by use
of various desulfurization and adsorption techniques utilizing, for example, zeolite
adsobent, activated charcoal as mentioned above.
[0035] According to a preferred embodiment of the present invention, (1) at least one secondary
treatment selected from the following (A) to (I) is carried out to the distilled solution,
namely (A) activated charcoal treatment, (B) UV-ray irradition treatment, (C) reverse
osmosis treatment, (D) oxidation agent treatment, (E) electrolytic oxidation treatment,
(F) aeration treatment, (G) electrodialysis treatment, (H) redistillation treatment,
(I) ion exchange resin treatment is carried out; (2) the distilled solution is used
as the dissolving water for photographic processing solution; (3) gas adsorption treatment
is conducted together with distillation, preferably one or two or more of desulfurization
treatment, zeolite adsorption treatment, activated charcoal treatment is conducted
in combination.
[0036] Also, according to the most preferred embodiment of the present invention, the photographic
processing waste solution overflowed from the photographic processing tank of an automatic
processing machine is stored in a stock tank, and following the photographic processing
waste solution information obtained by detecting its amount and/or the amount of the
photographic processing waste solution in the treatment means, the photographic processing
waste solution is fed from the stock tank to the treatment means, where the photographic
processing waste solution is evaporated by a heating means to be concentrated or dried,
and the resulting vapor is cooled and reutilized as distilled solution in the photographic
processing steps.
[0037] The activated charcoal to be used in the present invention may be any activated charcoal
having adsorbing capacity for at least one materials of benzyl alcohol, ammonium compounds
and sulfur compounds.
[0038] In the present invention, regardless of the starting material and the method for
activation, either powdery or granular activated charcoal can be used, preferably
granular activated charcoal, particularly preferably coconut shell activated charcoal
and activated charcoal having molecular sieve ability. The activated charcoal having
molecular sieve ability as herein mentioned has slit-like fine pores, and the size
of the fine pores should desirably be 6 A or more, with the width being 15 A or less.
As to the activated charcoal having such molecular sieving ability, reference can
be made to the description in Japanese Unexamined Patent Publication No. 14831/1983.
[0039] As the adsorbable substance to be used in the adsorption treatment, etc., in the
present invention, the following substances other than activated charcoal can be also
used.
(1) Clay substance
(2) Polyamide type polymeric compound
(3) Polyurethane type polymeric compound
(4) Phenol resin
(5) Epoxy resin
(6) Polymeric compound having hydrazide group
(7) Polymeric compound containing polytetrafluoroethylene
(8) Monovalent or polyvalent alcohol methacrylic acid monoester-polyvalent alcohol
methacrylic acid
(9) Polyester copolymer
[0040] As to details about these substances (1) to (9), reference can be made to the description
in Japanese Unexamined Patent Publication No. 124639/1984 (particularly pages 62 to
66).
[0041] The UV-ray to be used in the present invention can be generally obtained by a commercially
available UV-ray lamp or UV-ray irradiation device or a halogen lamp, etc., and is
not particularly limited. The output of the UV-ray lamp, etc., has been known to be
5 W to 1 KW, but it is not limited thereto. Also, in the present invention, electromagnetic
wave and light with wavelength outside the range of 190 nm to 400 nm is generated
from the UV-ray lamp, and it may be irradiated on the distilled solution obtained
from the photographic processing waste solution. Also, Infrared-ray, etc., may be
used in combination.
[0042] The UV-ray lamp, etc., to be used in the present invention can be also made a double
tube.
[0043] In the present invention, by UV-ray irradiation is meant UV-ray irradiation of the
distilled solution obtained from a photographic processing waste solution by use of
a UV-ray lamp, etc., and these UV-ray irradiations may be effected on said distilled
solution continuously or, if desired, intermittently.
[0044] In the reverse osmosis treatment to be used in the present invention, various kinds
of reverse osmosis membranes, desalting concentration methods and devices by use of
reverse osmosis membranes can be utilzed without any limitation.
[0045] The reverse osmosis device should preferably be run under a pressure of 40 kg/cm
2 to 55 kg/c
m2 with respect to separation performance and treatment capacity.
[0046] The oxidizing agent to be used in the oxidizing agent treatment of the present invention
is inclusive of metal, non-metal oxides, oxyacids and salts thereof, peroxides, organic
oxygen containing compounds, etc. Examples of oxides may include nitrogen peroxide
NOx, anhydrous chromic acid CrO
3, selenium dioxide Se0
2, manganese dioxide Mn0
2, lead dioxide
Pb0
2' osmium tetraoxide OsO
4, silver oxide A
920, copper oxide CuO, mercury oxide HgO, etc. Oxyacids may be exemplified by hot sulfuric
acid H
2SO
4, nitrous acid HN0
2, nitric acid HN03, etc. As the salt, there may be employed sodium hypochlorite NaOCl,
bleaching powder
CaOC12' potassium bichromate K
2Cr
2O
7, potassium chromate R
2Cr
2O
4, potassium permanganate KMn0
4, potassium chlorate KClO
3, potassium perchlorate KC104, etc. Typical examples of peroxides are hydrogen peroxide
H
20
2, sodium peroxide Na
2O
2, benzoyl peroxide (C
6H
5COO)
2, etc. There may be also included substances which can take 2 or more kinds of valences,
such as trivalent iron ion Fe
3+, divalent copper ion Cu
2+, lead tetraacetate Pb(CH
3Co
2)
4, etc. Otherwise, Fentone reagent (Fe
++ + H
202), dehydrogenation catalysts (Pt, Se, Zn), etc., can be also used as the oxidizing
agent.
[0047] The electrolytic oxidation treatment to be used in the present invention is a method
for oxidizing a substance on the anode by electrolysis, and it may be any system by
way of increase of positive charges of cations, decrease of negative charges of anions,
polymerization of anions, increase of oxygen atoms and decrease of hydrogen atoms
in atomic groups. The excellent point of such electrolytic oxidation as compared with
oxidation with an oxidizing agent is that very strong oxidation can be effected and
also that there is little by-product.
[0048] The aeration treatment in the present invention is to promote oxidation by air delivery
into the distilled solution of the photographic processing waste solution, and it
is preferable to make finer the air bubbles by use of a distributor, etc., whereby
the bubbling effect can be improved to enhance removal efficiency of organic solvents,
etc.
[0049] The electrodialysis treatment of the present invention is to charge the distilled
solution of the photographic processing waste solution into the chambers each partitioned
by a diaphragm between the cathode and the anode of an electrodialytic cell and pass
direct current therethrough.
[0050] Preferably, the diaphragms are ion exchange membranes. More preferably, the space
between the cathode and the anode should be partitioned with anion exchange membranes
and cation exchange membranes to provide a cathode chamber, a plural number of concentration
chambers (the chamber partitioned with an anion exchange membrane on the cathode side
and a cation exchange membrane on the anode side), a plural number desalting chambers
(the chamber partitioned with a cation exchange membrane on the cathode side and with
an anion exchange membrane on the anode side) and an anode chamber. The distilled
solution of the photographic processing waste solution is preferably charged into
the desalting chambers, but it is also preferable to charge it into the concentration
chamber. The electrolyte solution to be charged into the concentration chambers and
the anode chamber is not particularly limited, but 0.1 to 2 N solutions of, for example,
sodium sulfite, sodium sulfate, sodium chloride, potassium sulfate, sodium thiosulfate,
etc., can be preferably used. In this case, a processing solution having fixing ability
(bleach-fixing solution or fixing solution) or its waste solution can be very preferably
used as the electrolyte solution to be charged into the concentration chambers and
the anode chamber, because no electrolyte solution is particularly required.
[0051] The redistillation treatment to be used in the present invention is to carry out
distillation treatment of the concentrate obtained from the photographic processing
waste solution, which is one of the so-called rectifying operation. It may be either
batchwise distillation (including simple distillation, batchwise rectification) or
continuous distillation, and it is also possible to employ the continuous equilibration
distillation method for continuous rectification. To obtain pure water (containing
remarkably little distillate other than water) by the redistillation treatment will
make it possible to feed effectively water to the photographic processing solutions.
Also, an appropriate separating agent may be advantageously used in azeotropic distillation
and extraction distillation. In the present invention, the secondary treatment effect
can be obtained also by the so-called steam distillation. Also, as for the operational
pressure, it may be either of high pressure distillation, normal pressure distillation,
vacuum distillation and molecular distillation.
[0052] The ion exchange resin treatment in the present invention can be carried out by the
contact betweent various kinds of ion exchange resins and the photographic processing
waste solution, and the ion exchange resins may comprise three-dimensionally polycondensed
polymer substrates having functional groups bonded thereto, including cation exchange
resin, anion exchange resin, chelating resin, absorptive resin, etc.
[0053] As to the chemical structure examples of the ion exchange resins preferably used
in the present invention and the methods for using them, reference can be made to
the description in Japanese Unexamined Patent Publication No. 124639/1984 (particularly
pages 54-57).
[0054] The carrier to be used in the present invention is capable of absorbing the concentrate
of the photographic processing waste solution, preferably one which is free from liquid
dripping even when the liquid absorbable carrier having absorbed a liquid is held
by hands, and the so-called high liquid absorbable resin is preferably used.
[0055] As the high liquid absorbable resin, there may be used, for example, seed polysaccharides,
algae polysaccharides, resin polysaccharides, fruits saccharides and route stock polysaccharides.
There may be further included zansane gum, zanflow, guardrane, succinoglucane, sizophirane,
pullulan, gelatine, casein, albumin, shellac, starch derivatives, derivatives of guar
gum, locust bean gum, and cellulose derivatives, alginic acid derivatives, vinyl type
compound, acrylic compound, polyethylene oxide, etc.
[0056] Next, preferable examples of the high liquid absorbable resin to be used in the present
invention are shown below.
(A) Grafted starch type
(A-I) Starch-acrylonitrile grafted polymer
(A-2) Starch-acrylic acid grafted polymer
[0057] The above (A-I) can be prepared according to the methods disclosed in Japanese Unexamined
Patent Publication No. 43395/1974 and U.S. Patent No. 4,134,863, and the above (A-2)
can be prepared according to the method disclosed in Japanese Patent Publication No.
46199/1978. (B) Acrylic acid type:
(B-1) Sodium polyacrylate type
(B-2) Vinyl alcohol-acrylic acid copolymer type
[0058] The above (B-2) can be also used repeatedly by natural drying and/or forced drying.
[0059] (C) Polymers having recurring units having the structural formula represented by
(I) or (II) shown below, more preferably having 10 to 70 % by weight of (I) and/or
(II) copolymerized with another ethylenic unsaturated monomer

[0060] In the above formulae, R is a hydrogen atom, a methyl group or a halogen atom; Z
is an oxy group or an imino group; n is 0 or 1; R
l is an alkylene group having 1 to 6 carbon atoms (including also substituted alkylene
groups), a cycloalkylene group having 5 to 6 carbon atoms or an arylene group, and
arylenealkylene group or an arylenebisalkylene group, wherein said alkylene moiety
has 1 to 6 carbon atoms and said arylene moiety (which may be also substituted) has
6 to 10 carbon atoms, and includes an arylene substituted with a hydrophilic polar
group such as

-OH, -C=N,

(wherein R
5 is an alkyl group having 1 to 4 carbon atoms);
R2,
R3 and R
4 are each hydrogen atom or an alkyl group having 1 to 6 carbon atoms, or forms together
with N a heterocyclic group which can also contain optionally sulfur or oxygen atom;
M is a hydrogen atom, a soluble cation or an ammonium group including quaternary ammonium
cations having alkyl groups having not more than 6 carbon atoms; and X is an acid
anion.
[0061] The halogen substituent on R can be bromine or chlorine, the alkylene group having
1 to 6 carbon atoms of R
1 may be also substituted with hydroxyl group, the arylenealkylene group of
Rl includes phenylenemethylene group, phenyleneethylene group, phenylenepropylene group
and phenylenebutylene group, and the arylenebisalkyl group of R
1 includes phenylenedimethylene group.
[0062] Examples of the soluble cation of M are sodium and potassium.
[0063] Examples of the heterocyclic group formed by R
2,
R3 and
R4, and the N atom to which these are bonded may include pyridinium, imidazolium, oxazolium,
thiazolium and morpholium.
[0064] The acid anion of X may include chloride, bromide, acetate, p-toluene sulfonate,
methane sulfonate, ethane sulfonate, methylsulfate, ethylsulfate and perchlorate.
[0065] The ethylenic unsaturated monomer to be copolymerized with the monomer of the above
formula (I) and/or the monomer of the above formula (II) comprises preferably one
or more monomer having a crosslinkable group such as 2-hydroxyethyl methacrylate,
2-hydroxyethyl acrylate, and a monomer containing active methylene group. The copolymerizable
ethylenic unsaturated monomer polymerized of this type is disclosed in, for example,
U.S. Patents Nos. 3,459,790, 3,488,708, 3,554,987, 3,658,878, 3,929,482 and 3,939,130.
[0066] The preferable polymer to be used in the above description has 10 to 70 % by weight
of recurring units derived from at least one monomer enumerated below:
2-aminoethyl methacrylate hydrochloride;
N-(2-methacryloyloxyethyl)-N,N,N-trimethylammonium chloride;
N-(2-methacryloyloxyethyl)-N,N,N-trimethylammonium methosulfate;
Sodium 2-methacryloyloxyethyl-l-sulfonate; and
2-(N,N-dimethylamino)ethylmethacrylate hydrochloride.
[0067] The acid addition salt coinciding with the above structural formula (I) can be converted
to a free amine when neutralized with a base.
[0068] The above polymer can be prepared according to a conventional method by carrying
out polymerization reaction of a suitable monomer in an aqueous solution.
[0069] The monomer of the above structural formula (I) can be prepared according to the
methods described in "functional monomers" edited by R.H. Yocum and E.B. Nyquist,
Marcel Dekker, Inc., New York (1974) and U.S. Patent No. 2,780,604. The monomer of
the above structural formula (II) can be prepared according to the methods described
in U.S. Patents Nos. 3,024,221 and 3,506,707.
[0070] In some cases, the polymer can be prepared by (a) quaternarizing a polymer having
amine groups with an alkylating agent, or alternatively (b) by reacting an amine with
a polymer having a group reactive with the amine, for example, an active halogenic
group. Such techniques are known in this field of art and described in U.S. Patents
No. 3,488,706 and 3,709,690 and Canadian Patent No. 601,958.
[0071] The resins as mentioned above are also available as commercial products. Examples
of such commercial products may include Sumikagel N-100, Sumikagel SP-520, Sumikagel
S-50, Sumikagel NP-1020, Sumikagel F-03, Sumikagel F-51, Sumikagel F-75, Sumikagel
R-30 (all are trade names, produced by Sumitomo Kagaku Kogyo Co.), Sunwet IM-300,
Sunwet IM-1000 (all are trade names, produced by Sanyo Kasei Co.), Aquakeep IOSH-P
(trade name, produced by Seitetsu Kagaku Co.), Ranjiel F (trade name, produced by
Nippon Exran Co.), etc.
[0072] The high liquid absorbable resin preferably used in the present invention should
preferably have a shape which can easily absorb liquid, and those shaped in powder
or granules with diameters of about 0.01 to 3 mm can be advantageously used in handling.
[0073] The solidifying agent to be used in the present invention may be any one capable
of solidifying the concentrate of the photographic processing waste solution, and
the chemical reaction may be either accompanied or not during solidification. As the
solidifying agent of the present invention, for example, CaO, Ca(OH)
2, CaC0
3' silica gel, calcium chloride, aluminum oxide, calcium sulfate, magnesium oxide, barium
oxide, granulate soda lime, diphosphorous pentaoxide, etc.
[0074] In the present invention, it is preferred that the processing chamber 42 in Fig.
1 should be constituted so as to store the photographic processing waste solution
to be treated or the concentrate which has been already treated, an inner kettle or
inner liner 44 formed of a metal or a porcelain or a synthetic resin, etc., and the
treated concentrate solidified according to the present invention as shown below in
Examples, by use of a separating means such as bag filter or pack, etc., and taken
out together with the inner kettle or inner liner 44 or together with the bag filter
or the pack to be discarded or disposed. Other than utilizing the above mentioned
inner kettle or inner liner 44, the discharging means 43 can be designed variously.
For example, the concentrate of the photographic processing waste solution is permitted
to fall naturally into a vessel containing one or two or more liquid absorbable resin,
solidifying agent and drying agent of the present invention through the valve from
the bottom of a known discharging device utilizing rotary screw pump or the treatment
chamber 42 to effect solidification according to the present invention therein.
[0075] The inner liner 44 for pack may be preferably made of a heat-resistant and chemical
resistant material, such as carbon fiber, aramide fiber, Teflon resin fiber, hemp,
glass fiber, polyethylene foam, polypropylene foam, etc.
[0076] Next, typical examples of the photographic processing waste solutions which can be
treated according to the present invention are described in detail. In the following
description, photographic processing solutions in the case of photographic materials
for color to be processed are primarily described, but the photographic processing
waste solutions are mostly overflowed solutions discharged during processing of silver
halide color photographic materials by use of these photographic processing solutions.
[0077] The color developing solution is a processing solution to be used in the color developing
processing step (which is the step for formation of a color image, the step for forming
a color image through the coupling reaction of the oxidized product of a color developing
agent with a color coupler), and therefore a color developing agent is required to
be contained generally in the color developing solution in the color developing processing
step, but the case of having a color developing agent built in the color photographic
material and processing it with a color developing solution or alkali solution (activator
solution) containing a color developing agent is also included. The color developing
agent contained in the color developing solution is an aromatic primary amine color
developing agent, including amino phenol type and p-phenylenediamine type derivatives.
[0078] Examples of the above aminophenol type developing agent may include o-aminophenol,
p-aminophenol, 5-amino-2-oxy-toluene, 2-amino-3-oxy-toluene, 2-oxy-3-amino-l,4-dimethyl-benzene.
[0079] The color developing solution may sometimes contain an alkali agent conventionally
used in a developing solution, and further sometimes contain various additives such
as benzyl alcohol, alkali metal halides or development controllers, preservatives.
Further, various kinds of defoaming agents or surfactants, or organic solvents such
as methanol, dimethylformamide or dimethyl sulfoxide may be sometimes conveniently
contained.
[0080] Also, antioxidants may be contained in the color developing solution, if desired.
Further, in the color developing solution, various chelating agents may be used as
the sequestering agent in combination.
[0081] The bleach-fixing solution is a processing solution to be used in the bleach-fixing
step (which is the step in which the metal silver formed by development is oxidized
to be converted to silver halide, and then water-soluble complex is formed simultaneously
with color formation of the uncolored portion of the color forming agent), and the
kind of the bleaching agent used in the bleach-fixing solution is not particularly
limited.
[0082] The bleach-fixing solution may sometimes contain various pH buffering agents either
singly or as a combination of two or more kinds. Further, various kinds of fluorescent
brighteners, defoaming agents or surfactants may be contained. Also, preservatives
such as bisulfite adducts, etc., organic chelating agents such as aminopolycarboxylic
acids, etc., stabilizers such as nitro alcohol, nitrates, etc., or organic solvents,
etc., may be sometimes conveniently contained. Further, the bleach-fixing solution
may sometimes contain various bleaching promotors as disclosed in Japanese Unexamined
Patent Publication No. 280/1971, Japanese Patent Publications Nos. 8506/1970 and 556/1971,
Belgian Patent No. 770,910, Japanese Patent Publications Nos. 8836/1970 and 9854/1978,
Japanese Unexamined Patent Publications Nos. 71634/1979 and, 42349/1974 added therein.
[0083] The stabilizing processing by use of a stabilizing solution substituting for water
washing according to the present invention is not the conventional processing in which
a large amount of water is employed for washing and removing a processing solution
of the pre-step adhered to or permeated in the light-sensitive photographic material.
This is a processing carried out by replenishing the stabilizing solution in an amount
of as small as 30 ml/m
2 to 9,000 ml/m
2, preferably 60 ml/m
2 to 3,000 ml/m
2 to the light-sentsitive photographic material into the stabilizing tank to secure
the effects similar as or more than the above conventional processing, and is specifically
disclosed as an image stabilizing processing in Japanese Unexamined Patent Publication
No. 134636/1983, etc.
[0084] Accordingly, by use of the stabilizjing solution substituting for water washing according
to the present invention, there is no requirement to provide pipelines for supplying
from and discharging to the outside of the automatic processing machine for water
washing as in the concventional process.
[0085] The evaporation treatment of the present invention is preferably employed in conmbination
with the processing by use of the stabilizing solution substituting for water washing,
because an amount of processed waste solution is small and hence a large effect of
heat exchange is obtained.
[0086] There may be a kind of stabilizing solution which has a function for stabilizing
the color image and a function of draining bath for preventing the contamination such
as uneven washing. The stabilizing solution may further contain coloring controlling
solution and antistatic solution containing antistatic agent. When bleach-fixing components
are brought from the pre-bath into the stabilizing solution, there may be provided
any provisions to the stabilizing solution for neutralizing, desalting and inactivating
the components to prevent a deterioration of dye.
[0087] As the component contained in such a stabilizing solution, there may be included
chelating agents having a chelate stability constant with iron ions of 6 or higher
(particularly preferably 8 or higher). Such chelating agents may include organic carbonic
acid chelating agents, organic phosphoric acid chelating agents, polyhydroxy compounds,
inorganic phosphoric acid chelating agents, etc. Particularly preferably for the effect
of the present invention, diethylenetriaminepentaacetic acid, 1-hydroxyethylidene-1,1-diphosphonic
acid or salts thereof may be employed. These compounds may be used generally at concentrations
of about 0.1 g to 10 g per liter of the stabilizing solution, more preferably at concentrations
of about 0.5 g to 5 g per liter of the stabilizing solution.
[0088] As the compound to be added in the stabilizing solution, ammonium compound may be
employed, these are supplied from ammonium salts of various inorganic compounds. As
the ammonium compounds, there may be specifically included ammonium hydroxide, ammonium
bromide, ammonium carbonate, ammonium chloride, ammonium hypophosphite, ammonium phosphate,
ammonium phosphite, ammonium fluoride, ammonium acidic fluoride, ammonium fluoroborate,
ammonium arsenate, ammonium hydrogen carbonate, ammonium hydrogen fluoride, ammonium
hydrogen sulfate, ammonium sulfate, ammonium iodide, ammonium nitrate, ammonium pentaborate,
ammonium acetate, ammonium azide, ammonium lauryltricarbonate, ammonium benzoate,
ammonium carbamate, ammonium citrate, ammonium diethyldithiocarbamate, ammonium formate,
ammonium hydrogen malate, ammonium hydrogen oxalate, ammonium hydrogen futarate, ammonium
hydrogen tartarate, ammonium lactate, ammonium malate, ammonium maleate, ammonium
oxalate, ammonium futarate, ammonium picrate, ammonium pyrolidine dithiocarbamate,
ammonium salicylate, ammonium succinate, ammonium sulfanate, ammonium tartarate, ammonium
thioglycolate, 2,4,6-trinitrophenol ammonium, etc. Amount of the ammounium compound
added may be within the range of from 0.05 to 100 g, preferably from 0.1 to 20 g per
liter of the stabilizing solution.
[0089] As the compound to be added in the stabilizing solution, there may be included pH
controllers, antifungal agents as disclosed in Japanese Unexamined Patent Publication
No. 43741/1986 pages 26 to 30, such as 5-chloro-2-methyl-4-isothiazoline-3-one, 2-octyl-4-isothiazoline-3-one,
1,2-benzisothiazoline-3-one and others, preservatives such as water-soluble metal
salts, etc., dispersing agents such as ethylene glycol, polyethylene glycol, polyvinyl
pyrrolidone (PVP K-15, Luviscol K-17, etc.), etc., film hardening agents such as formalin,
etc., fluorescent brighteners and so on.
[0090] Above all, in the present invention, a stabilizing solution substituting for water
washing containing an antifungal agent as mentioned above may be particularly preferably
used, because generation of tar in the evaporation treatment device is little.
[0091] When the light-sensitive material to be processed is for negative, an aldehyde derivative
may be sometimes added in said stabilizing solution for negative for improvement of
storability of the photographic image.
[0092] In the above stabilizing solution for negative, there may be sometimes added various
additives, if necessary, including, for example, water droplet irregularity preventives,
pH controllers, film hardeners, orgnaic solvents, humectants, otherwise additives
for improving and expanding the processing effects such as tone modifiers, etc.
[0093] Also, a stilbene type fluorescent brightener may be sometimes used in a color developing
solution or stabilizng solution for color paper.
[0094] The components contained in the waste solution of the above color developing solution
are various components or additives as described above and the components dissolved
out and accumulated from the photographic material to be processed.
[0095] The components contained in the waste solutions of the above bleach-fixing solution
and the stabilizing solution are various components or additives as described above
and the components dissolved out and accumulated from the photographic material, etc.
[0096] Next, referring to the drawings, described is an example of the evaporation treatment
device of the photographic processing waste solution which is the most preferred embodiment
in practicing the present invention.
A).... Automatic processing machine
[0097] The automatic processing machine for which the present invention is applied is indicated
by the symbol 10 in Fig. 1, and the machine shown in the Figure is of a system in
which a roll-shaped light-sensitive photographic material F is guided continuously
into a color developing tank CD, a bleach-fixing tank BF and a stabilizing tank substituting
for water washing Sb to be photographically processed therein, and after drying D,
wound up (although not shown in the drawing, the automatic processing machine is inclusive
of various kinds such as the embodiment having a color developing tank CD for permitting
a short leader to guide the light-sensitive photographic material, a bleaching tank
BL, a fixing tank FIX, a stabilizing tank substituting for water washing Sb and a
second stabilizing tank, but a typical example is shown in the Figure).
[0098] 11 is a replenisher tank, and the replenisher is replenished to the respective processing
tanks according to the control device 20 by detecting the photographic processing
amount of the light-sensitive photographic material F with a sensor 21 as described
in detail below and following the detected information.
[0099] The system of photographic processing, the constitution of the photographic processing
tanks, the replenishing method of the replenisher are not limited to those as described
above, but the present invention is applicable for other systems and constitutions,
including the so-called no water washing system as disclosed in Japanese Unexamined
Patent Publications Nos. 14834/1983, 34448/1983, 132146/1982, 18631/1983, 263941/1985
and 2153/1986.
[0100] Incidentally, though the most preferred embodiment of the present invention is that
equipped in the automatic processing machine, when a large amount of the photographic
processing waste solution is processed collectively, the processing is preferably
carried out by use of the treatment device of the photographic processing waste solution
as shown in Figure 10. Regarding to the device of Figure 10 is essentially the same
as the automatic processing machine in the present specification and hence described
simulataneously hereinunder.
B).... Recovery of photographic processing waste solution and silver recovery
[0101] When the replenisher is replenished to the respective processing tanks, overflowed
waste solutions are discharged from the processing tanks and collected in the stock
tank 30. During this operation, the waste solution in the color developing tank CD
is charged into the stock tank 30 without passing through a silver recovery means
80 according to the silver recovery treatment technique of the present invention,
but the waste solutions of the bleach-fixing tank BF and the stabilizing tank substituting
for water washing Sb are subjected to the silver recovery treatment by the silver
recovery means 80 according to the silver recovery treatment technique of the present
invention as described above before they are charged into the stock tank 30. In the
automatic processing machine shown in Figure 1, the solutions overflowed from the
upper portions of the processing tanks by replenishment of the replenisher are to
be processed as the photographic processing waste solution.
[0102] Provision of a plural number of silver recovery means 80 or stock tanks 30, and provision
of a plural number of treatment means 40, utilizing one or two or more the stock tank
(for example, using them alternately as the stock tank and the treatment means), etc.,
are also included in the present invention. If a certain amount is treated at a time
by use of the stock tank 30, the concentrated or dried photographic processing waste
solution can be uniformized, and the stock tank 30 is useful as the buffer from the
photographic processing tanks to the treatment means.
[0103] As a means for transferring the overflowed photographic processing waste solution
to the silver recovery means or the stock tank 30, a simple method is to permit it
to fall naturally through a guide pipe. However, there may be also provided a means
for collecting the heat energy possessed by the photographic processing waste solution
by arrangement of heat exchange means in the course of transfer, or alternatively
a means for preheating or evaporating the solution of the photographic processing
waste solution before collected into the silver recovery means 80 or the stock tank
30 by utilizing the heat energy of the automatic processing machine or the evaporation
treatment device as described below. Also, it can be sometimes transferred forcibly
by means of a pump 23, etc.
[0104] Also, since the components in the photographic processing waste solutions in the
respective photographic processing tanks CD, BF and Sb differ from one another, the
case of treating separately by preparation of stock tank 30 for each photographic
processing tank or for the waste solutions of the processing tanks divided into 2
or 3 or more groups without treating all the photographic processing waste solutions
at a time is also included. Particularly, with respect to recovery of silver, it is
advantageous to treat the waste solution of the color developing tank CD separately
from the waste solutions of the bleach-fixing tank BF and the stabilizing tank substituting
for water washing Sb.
[0105] Also, by connecting a pipe to the already existing waste solution tank in the automatic
processing machine, etc., the waste solution may be transferred forcibly into the
stock tank by means of a pump. Further, the waste solution tank of the automatic processing
machine itself can be also utilized as the stock tank. In this case, it is preferable
to transfer forcibly the waste solution through the pipeline by actuating the pump
with detection of the weight of said stock tank. It is also preferable to have a float
floated in the waste solution tank and actuate the pump by detection of the liquid
surface at a certain level or higher, because it can be easily set in an existing
automatic processing machine.
C).... Treating means
[0106] The treating means 40 includes a heating means 41, a treating chamber 42 containing
a means for storing the photographic processing waste solution (concentrate) during
treatment or after treatment, a means for discharging the photographic processing
waste solution which has been treated (concentrate) from the treating chamber 42.
[0107] Also, it may be also made an example added with a gas absorbing means 50 and 51 such
as a filter, adsorbent, etc., and a means for reutilization of distilled solution
60 including a cooling means of vapor. As the heating means 41, the heat source and
the heating (evaporation) means are important, but there exists no reason to limit
these to specific ones in application of the present invention, but there may be included
the embodiments in which the photographic processing waste solution is heated by utilizing
one or two or more combination of effective heat sources, such as electricity, gas,
solar heat, etc., to vaporize and concentrate said photographic processing waste solution.
Also, various constitutions are possible from one in which the photographic processing
waste solution is stored in the treating chamber 42 and heated as a whole to, for
example, one in which the photographic processing waste solution is fallen or thrown
(including spraying) onto a heated body such as overheated metal plate, etc., to effect
evaporation and one in which it is fed quantitatively to the heat source to be processed
continuously. Further, the photographic processing waste solution may be evaporated
by atomizing photographic processing waste solution in mist within the treating chamber
42 and applying heated air thereto. Also, the heated air may be thrown into the photographic
processing waste solution.
[0108] The means for atomization should preferably be one which carries the photographic
processing waste solution on a heated whirling gas stream, preferably a spray drying
device.
[0109] The heating means 41 may be positioned above or internally of the stored photographic
processing waste solution or outside of the treating chamber 42, etc., as desired.
[0110] Preheating of the waste solution may be performed on the way from the stock tank
30 to the treating chamber 40 by utilizing heat exchange between the waste solution
and the vapor generated.
[0111] Other than the constitution utilizing the inner kettle as mentioned above, as the
discharging means 43, various designs are possible such that the concentrate of the
photographic processing waste solution is permitted to be discharged by use of the
cischarging means utilizing rotary screw pump or to fall naturally from the bottom
of the treating chamber 42 through the valve and recovered by recovering container
45, followed by addition of the carrier to effect solidification treatment.
[0112] Also, the concentrate may be added with the absorvable resin or solidifying agent
to conduct solidification and the solidified product is discharged. Further, discharging
may be carried out through the separating means such as bag filter.
[0113] In the evaporation method of the photographic processing waste solution of the present
invention, particularly when the heating means 41 contacts directly the photographic
processing waste solution such as the heat source built-in quartz tube or electrical
heating plate of nichrome wire, etc., it has been found that the photographic processing
waste solution is secured onto the surface of the heating means under the scorched
state to lower remarkably heat efficiency in the process of concentrating or drying
the photographic processing waste solution. Also, the photographic processing waste
solution is liable to be secured on the thermally conductive member which conducts
heat from the heat source to the photographic processing waste solution, and further
it has been found that corrosion is liable to occur when the waste solution or its
vapor contacts directly the portion not related to heating.
[0114] Accordingly, the present inventors have conducted various experiments to obtain the
following preferable example.
[0115] An example was attempted to apply, for example, Teflon working (coating of fluorine
resin) onto the heat source in the case when the photographic processing waste solution
or its vapor contacts directly the heat source, or to the surface of the thermally
conductive portion in the case when the heat source does not directly contact the
photographic processing waste solution as shown in Fig. 1. In this example, two 750
W nichrome wire built-in quartz tubes were used, a metal kettle was provided above
the quartz tubes and the photographic processing waste solution was placed therein.
When the experiment of treating the photographic processing waste solution was conducted
by arranging the heating means applied with Teflon working (coating of a fluorine
resin) as the means for preventing securing of photographic processing waste solution
44 on the surface of the metal directly into the photographic processing waste solution
to be treated, 2 liters of waste solution could be concentrated to 0.5 liter within
1 hour and no securing phenomenon of tar material of the concentrated waste solution
was seen over a prolonged use. On the other hand, on the metal without any working
treatment, a tar material was found to be secured to take a long time for concentration
of the photographic waste solution for the second time or thereafter, whereby not
only heat efficiency was remarkably lowered, but also progress of corrosion was seen
at the metal portion.
[0116] When the experiments were conducted with Teflon working means other than coating
of a fluorine resin, such as binder type, plating type, oil mixing type, heating treatment
type, normal temperature wet cloth type, respectively, good results could be obtained.
[0117] Also, when the experiment was conducted in the same manner by use of inorgnaic fibers
as described in "Collective Composite Material Technology" (published by Sangyo Gijutsu
Center, P.213-219, 1976), "New Material 1984" (published by Toray Research Center,
P.287-315, 1984) and "Composite Material" (published by Todai Shuppankai, 1984), the
same results as described above were obtained.
[0118] As shown in Fig. 1, in the case of utilizing an inner kettle, a means for preventing
securing or the photographic processing waste solution as described above is applied
on the inner side thereof, particularly at the portion where heat of the heating means
41 is transmitted, but it is preferable to apply the means for preventing securing
of the photographic processing waste solution on the whole instrument within the treating
chamber for prevention of damages of the instruments by corrosion, etc. J
[0119] Next, the experiment was carried out for an example in which a nichrome wire built-in
quartz tube was arranged (not shown) as the heat source at the bottom of the treating
chamber 42 in Fig. 1, a liquid layer 44 of, for example, silicone oil was formed as
the securing preventing means to slightly the upper portion thereof and the photographic
processing waste solution was stored thereon to carry out heating treatment. As the
result, no securing phenomenon of waste solution onto the heat source could be seen
to obtain good result similarly as with Teflon working.
[0120] The constitution of the treating chamber 42 may be determined corresponding to the
heating means 41 as described above, but it is preferably brought to an atmosphere
under reduced pressure to lower the boiling point for promoting evaporation of water.
[0121] It is preferable that the treating chamber 42 should be constituted so as to store
the photographic processing waste solution or the concentrate which has been treated,
an inner kettle or inner liner 44 formed of a metal, porcelain or synthetic resin
and, by use of a separating means such as bag filter or pack, the treated concentrate
should be solidified and taken out together with the inner liner 47 or the bag filter
or pack to be discarded or disposed. Other than the constitution utilizing the inner
kettle or inner liner 44 as described above, as the discharging means 43, various
designs are possible such that the concentrate of the photographic processing waste
solution is permitted to fall naturally through a valve from the known discharging
device utilizing a rotary screw pump or the bottom of the treating chamber 42 into
a vessel containing 1 or 2 or more of the liquid absorbable resin, solidifying agent
and drying agent.
[0122] The inner liner 44 or pack should preferably be made of a heat resistant and chemical
resistant material such as carbon fiber, aramide fiber, Teflon resin fiber, hemp,
glass fiber, polyethylene form, polypropylene form, etc.
[0123] Also, the concentrate may be added with a liquid absorbable resin, a solidifying
agent or a drying agent such as lime, etc., before discharging. Further, it is also
preferable to effect discharging through a separating means such as bag filter, etc.
[0124] The gas adsorbing means 50 separates and recovers harmful gases such as hydrogen
sulfide, sulfur oxide, or ammonia gas (H
2S, S0
2, NH
3, etc.) contained in the evaporated photographic processing waste solution by utilizing
various desulfurization and adsorption technique such as zeolite adsorbent, activated
charcoal, etc.
[0125] The cooling means 60 performs secondary treatment of the distilled solution subjected
to evaporation treatment by the waste solution treating means 40 with activated charcoal,
reverse osmosis membrane, UV-ray irradiation, oxidizing agent, etc., to obtain distilled
solution, which is utilized in photographic processing solution in the automatic processing
machine 10. That is, for example, it is used when utilized as the dissolving solution
for the replenisher or the stabilizing solution.
D).... Control
[0126] The control in the evaporation treatment device of the photographic processing waste
solution of the present invention is important primarily for the respective items
of:
(1) discharging of photographic processing waste solution to the silver recovery means
80 or the stock tank 30 and 31;
(2) feeding of the photographic processing waste solution from the stock tank 30 to
the treating means 40; and /
(3) actuation of the treating means 40, and these items are described in this order.
[0127] (1) Discharing of the photographic processing waste solution to the silver recovery
means 80 or the stock tank 30:
The amount and the temperature of the photographic processing waste solution in the
silver recovery means 80 or the stock tank 30 are detected by the sensor 24, and their
informations are successively memoried at the memory portion of the control device
20. Accordingly, when the photographic processing waste solution in the silver recovery
means 80 or the stock tank 30 is detected to be under the full state, replenishment
of the replenisher is prohibited so that no photographic processing waste solution
may not newly discharged, or emergent discharging by means of a pump is effected from
the silver recovery means 80 or the stock tank 30 to the treating means 40 following
the supplement indicating information of the replenisher. For prevention of erroneous
actuation, it is preferable to give the silver recovery means 80 or the stock tank
30 surplus of volume or arrange a plural number of silver recovery means 80, stock
tank 30 or preliminary tanks. On the other hand, in the system of treating separately
following the kinds of the photographic processing waste solutions without treating
all of the photographic processing waste solutions at a time, detection of liquid
amounts and temperature, etc., is performed for respective silver recovery means 80
and stock tanks 30.
[0128] The temperature detection of the photographic processing waste solution in the stock
tank 30 is important as the information of the photographic processing waste solution
in the actuation control of the treating means 40 described later, particularly for
control of the heating temperature.
[0129] (2) Feeding of the photographic processing waste solution from the stock tanks 30
and 31 to the treating means 40:
For feeding control of the photographic processing waste solution from the stock tanks
30 and 31 to the waste solution treating means 40, there are the case when the number
of the waste solution treating means 40 is single and the case when it is plural.
In the latter case, further plural number of waste solution treating means 40 are
prepared, and 1 or 2 or more of them may sometimes function also as the stock tanks.
In such a case, the photographic processing waste solution is discharged as divided
into the waste solution treating means 40 prepared in a plural number for each waste
solution of the photographic processing tanks similarly as in the case of discharging
into the stock tanks as described above, and as a general rule subjected to evaporation
treatment by the waste solution treating means 40 thrown.
[0130] When the waste solution treating means 40 is single, so that the photographic processing
waste solutions stocked separately in the stock tank 30 and 31 may not be mixed with
each other, another photographic processing waste solution is fed after completion
of the treatment of the preceeding solution.
[0131] Feeding of the photographic processing waste solution from the stock tank 30 to the
treating means 40 may be performed according to a system in which a constant amount
(the amount which can be stored at a time within the waste solution treating means
40) is fed at a time and a system in which it is fed continuously in equal amounts
or variable amounts. In the former case, feeding of the photographic processing waste
solution from the stock tank 30 to the treating means 40 is controlled following the
detection informations of the reduced quantity of the photographic processing waste
solution in the stock tank 30 by the sensor 22 and/or the photographic processing
waste solution quantity in the treating means 40 by the sensor 24. In this case, feeding
may be also controlled following the detected information by a flow meter provided
in the photographic processing waste solution feeding pipe from the stock tank 30
to the treating means 40.
[0132] In the case of the system of feeding continuously in equal amounts or variable amounts,
the amount of the photographic processing waste solution is controlled according to
the temperature of the photographic processing waste solution fed, the temperature
of the heating means 41 of the treating means 40 or the treating chamber 42. Alternatively,
with the amount of the photographic processing waste solution fed being made always
constant, the amount of the photographic processing waste solution within the treating
means 40 may be detected by the sensor 24 and the heating temperature of the heating
means 41 such as heater may be controlled to be elevated or lowered depending on its
amount, or the heating time may be controlled to be increased or decreased.
[0133] (3) Actuation of the heating means 40:
Control of actuation of the treating means 40, as also described in the previous item,
may be done according to the difference in amount of the photographic processing waste
solution fed and the photographic processing waste solution treated, or the amount
of the remaining photographic processing waste solution or the amounts of the concentrated
photographic processing waste solution.
[0134] In the system of feeding the photographic processing waste solution in a constant
amount at a time, actuation of the treating means 40 can be controlled by controlling
the heating time if the temperature of the photographic processing waste solution
fed and the temperature of the heating means 41 or the treating chamber 42 are detected.
[0135] Feeding of the photographic processing waste solution to be treated and actuation
of the treating means (control of the heating means, discharging of the treated waste
solution) can be designed variously such as actuation stopping during discharging,
low energy actuation of the heating means during discharging, treatment simultaneous
with discharging on feeding, etc.
[0136] In the above operation, the degree of treatment progress of the photographic processing
waste solution by the treating means is controlled by the treating time, or otherwise
by detection of the viscosity of the photographic processing waste solution, the lower
limit level of the photographic processing waste solution within the processing chamber
42, the vapor temperature, pressure, weight, electroconductivity, turbidity, transmission
or temperature outside the device, etc., and it is preferable to change the actuation
of the photographic processing waste solution treating means 40 to stopping or low
energy running at the stage when the photographic processing waste solution has been
concentrated to a certain level.
[0137] As described above, feeding, treatment (evaporation, concentration), discharging
of the photographic processing waste solution are controlled by a variety of items,
and various sensors 24, etc., are used for detection of time, viscosity, temperature,
pressure, liquid surface level, concentration, electric resistance, weight, etc.,
corresponding thereto, and the sensors 24, etc., can be mounted at various positions.
[0138] In the case of time control, it differs depending on the batch treatment and the
continuous throwing treatment, and the time is also different depending on the temperature
of the photographic processing waste solution fed.
[0139] For measuring the treatment progress by detection of the viscosity of the photographic
processing waste solution, various viscometers, such as capillary viscometer, etc.,
may be employed, or otherwise, for example, a load imposed on a propeller or rod for
stirring is detected, or the viscosity is detected by the load imposed on the driving
motor when using a bar screw as the discharging means. For detection of viscosity
by utilizing such a rotary screw or a propeller, the treatment completion signal is
generated by a certain elevation in rotational loading or reduction in rotational
number according to the elevation in viscosity.
[0140] For detection of concentration, for example, a light emitter, a reflective plate,
a light receiver, etc., is arranged at a predetermined height in the treating chamber
and a measuring instrument for measuring transmittance (attenuation degree) of light
or refractive index is used. It can be also detected by the change in electrical resistance
accompanied with the change in concentration.
[0141] For detection of the vapor temperature in the treating chamber 42, although not shown,
for example, the device may be constituted such that the liquid surface of the waste
solution will be lowered with the evaporation treatment until the heated portion is
exposed on the liquid surface at a predetermined level or lower. With such a constitution,
the vapor temperature within the treating chamber will be abruptly elevated by the
overheating phenomenon from the stage when the heating portion has been exposed, whereby
the progress of the waste solution processing can be detected.
[0142] Also, by mounting a sensor causing change in electrical resistance depending on presence
or absence of the liquid at a predetermined height on the inner wall of the treating
chamber 42, the liquid surface level can be also detected. The liquid surface level
can be also detected by a mechanical mean by use a float, etc.
[0143] For measurement of weight, for example, it can be detected by arranging an electrical
or mechanical gravimeter below the inner kettle arranged in the treating chamber 42.
[0144] The amount of the vapor generated can be detected by arranging a flow meter in the
stage preceding to the gas adsorbing means, and it can also be detected by measuring
the amount of the stored distilled solution (weight, liquid surface height) when the
cooling means 60 is provided.
[0145] In the latter case, actuation of the waste solution treating means 40 may be changed
to stopping or low energy running by detection of the vapor temperature, weight or
the temperature outside the device.
[0146] In the present invention, "concentration" means reduction of the waste solution volume
to one half or less of the volume when exiting from the photographic processing tank,
preferably one fourth or less with respect to discarding, more preferably one fifth
or less, optimully one tenth or less. By concentration, generation of precipitates
or tar, etc., may occur. The liquid as a whole is required to be fluid, and presence
of precipitates or sludge may be permissible.
[Examples]
[0147] The present invention is described in detail by referring to the following examples,
by which the embodiments of the present invention are not limited at all.
[0148] The Sakura Color SR paper (produced by Konishiroku Photo industry Co.) was picture
printed and then subjected to continuous processing by use of the following processing
steps and processing solutions. Basic processing steps:

Processing solution compositions:
[Color developing tank solution]


(made up to one liter with addition of water, and adjusted to pH 10.20 with potassium
hydroxide and sulfuric acid).
[Color developing replenisher]
[0149]

(made up to one liter with addition of water, and adjusted to pH 10.70 with potassium
hydroxide).
[Bleach-fixing tank solution]
[0150]

(made up to the total quantity of one liter with addition of water and adjusted to
pH 7.1 with pottasium carbonate or glacial acetic acid).
[Bleach-fixing replenisher A]
[0151]

(made up to the total quantity of one liter with addition of water, the pH of this
solution is 6.7+0.1).
[Bleach-fixing replenisher B]
[0152] Ammonium thiosulfate

(made up to the total quantity of one liter with addition of water, the pH of this
solution is 5.3+0.1).
[Stabilizing tank solution substituting for water washing and its replenisher]
[0153]

(made up to one liter with water and adjusted to pH 7.0 with sulfuric acid).
[0154] An automatic processing machine was filled with the above color developing tank solution,
the bleach-fixing tank solution and the stabilizing tank solution, and running test
was performed while processing the above Sakura Color SR paper sample and replenishing
the above color developing replenisher, the bleach-fixing replenishers A, B and the
stabilizing replenisher through the constant volume cups every 3 minutes. The replenished
amounts were 190 ml as the replenished amount into the color developing tank, each
50 ml of the bleach-fixing replenishers A, B as the supplemented amounts into the
bleach-fixing tank and 250 ml of the stabilizing replenisher substituting for water
washing as the supplemented amount into the stabilizing bath, respectively per 1 m
2 of the color paper. The stabilizing tank of the automatic processing machine was
made a multi-tank countercurrent system, in which the first to the third stabilizing
tanks were provided in the direction of the flow of the sample, and replenishment
was effected from the final tank, the overflowed solution from the final tank was
permitted to flow into the tank in the preceding stage, and further the overflowed
solution from this tank was permitted to flow into the tank preceding thereto.
[0155] Continuous processing was performed until the total amount replenished of the stabilizing
solution substituting for water washing became 3-fold of the stabilizing tank volume.
[0156] For the photographic processing waste solution (A) which is the overflowed solution
generated by the above processing, mixed at a ratio of [the overflowed solution of
the color developing solution] : [the overflowed solution of the bleach-fixing solution]
: [the overflowed solution of the stabilizing solution substituting for water washing]
= 3 : 3 : 5, the following treatment was practiced.
Example 1
[0157] Evaporation treatment of the photographic processing waste solution (A) was carried
out by use of an evaporation kettle having two nichrome wire built-in quartz tubes
of 750 W placed therein, and the vapor Q generated was cooled by means of a radiation
plate device 62 shown in Fig. 3-to obtain distilled liquid R. Also, the odor was found
to be extremely little as compared with the case when using no radiation plate device.
Examples 2 to 7
[0158] When the vapor Q obtained by the evaporation treatment in Example 1 was subjected
to cooling treatment by use of the cooling means shown in Fig. 4 to Fig. 9, the odor
was found to be extremely little in any case similarly as in Example 1 as compared
with the case when using no cooling means to give distilled liquid R without any problem.
In Fig. 4 to Fig. 6, the photographic processing waste solution had been preliminarily
heated, and the evaporation treatment in the evaporation kettle was faster under the
same conditions as compared with the case without preliminary heating. Further, the
cooling means shown in Fig. 8 was found to be suitable for temperature control of
the color developing tank.
Example 8 4
[0159] After evaporation of the 2 liter of the photographic processing waste solution (A)
to dryness, the lid 45 was taken off and the dried product was taken out from the
evaporation kettle. As the result, it had a strong odor of hydrogen sulfide, with
the dried product being sticked to the bottom of the evaporation kettle and also scattered
on the wall, whereby all of them could be removed with difficulty.
Example 9
[0160] An inner liner 44 comprising a carbon fiber fabric was covered previously on the
bottom of the evaporation kettle, and after evaporation concentration similarly as
in Example 1, 20 g of a high liquid absorbable resin (Sumikagel N-100: trade name,
produced by Sumitomo Kagaku Co.) was added, and the solidified product was removed
together with the inner liner 44 comprising the above fabric to be wholly removed
with ease. When the inner portion of the evaporation kettle was observed, it was found
to be clean without any trace of the so-called sticking or scattering.
Example 10
[0161] Evaporation treatment was carried out with the photographic processing waste solution
(A) to be treated fed first into the treating chamber 42 being 2 liter and the heat
capacity of the heater 1.5 KW, and the photographic processing waste solution within
the treating means 40 was examined when the viscosity at the evaporation temperature
by a rotary viscometer was increased by 10%. As the result, it was found to be concentrated
to about 3-fold.
Example 11
[0162] Evaporation treatment was carried out with the photographic processing waste solution
(A) to be treated fed first into the treating chamber 42 being 2 liter and the heat
capacity of the heater 1.5 KW, and new feeding of the photographic processing waste
solution (A) to be treated was repeated several times when the viscosity by a rotary
viscometer was increased by 10%, and then the photographic processing waste solution
in the treating means 40 was examined to find that it was concentrated to about 3-fold
similarly as in Example 10.
Example 12
[0163] When the liquid surface level within the treating chamber 42 was detected to be leveled
down to one tenth, the thickened waste solution was taken out. Also, when the liquid
surface level within the treating chamber 42 was detected to be leveled down to one
fifth, the photographic processing waste solution (A) to be treated was newly fed.
Again, when the liquid level was leveled down to one fifth, the thickened waste solution
was taken out.
Example 13
[0164] After desilverization treatment of the photographic processing waste solution (A)
by use of an electrolytic silver recovering device (produced by San Seiki Industry
Ltd., BN-10 type) until the concentration of silver complex salt is reduces to 0.2
g/lit., the waste water was permitted to flow into the stock tank 30. A mixture of
such desilverized photographic processing waste solution and overflowed solution of
the color developing solution (volume ratio = 3:8) was transferred from the stock
tank 30 to the treating means 40. In the treating means 40, the waste solution was
subjected to evaporation treatment by use of an evaporation kettle having two nichrome
wire built-in quartz tubes of 750 W placed therein. When the evaporation treatment
was continuously repeated, it was found that, in the case of evaporation treatment
of the photographic processing waste solution which have not been desilverized, silver.
sulfate was sticked on the bottom of the evaporation kettle, the evaporation efficiency
was reduced and hence, after one month, corrosion of the evaporation kettle was caused.
On the other hand, in the case of evaporation treatment of the photographic processing
waste solution desilverized according to the present invention, such defects were
not found at all.
Example 14
[0165] Example 13 was repeated in the same manner except for adding sodium sulfide into
the photographic processing waste water in place of employing the electrolytic silver
recovering device BN-10 in Example 13 to precipitate silver as silver sulfide. After
separation by decantation, the filtrate was permitted to flow into the stock tank
30. Similar good result as in Example 13 was obtained.
Example 15
[0166] Example 13 was repeated in the same manner except for carrying out the silver recovering
operation for the concentrate which have been subjected to the evaporation treatment.
It was found that silver sulfide was sticked to the bottom of the evaporation kettle
and, after one month, corrosion of the evaporation kettle was caused. It was also
found that, though the same amount of the waste solution having the same silver concentration
as in Example 13 was employed, the obtained electrolytic deposited silver was as low
as about 20 % of that obtained in Example 13 in which the silver recovery was carried
out bofore the evaporation treatment, and further that the electrolytic deposited
condition of the electrolytic deposited silver was remarkably poor to cause peel off.
Example 16
[0167] After evaporation treatment of the photographic processing waste solution (A) by
use of an evaporation kettle having two nichrome wire built-in quartz tubes of 750
W placed therein until the liquid surface level become one tenth, the vapor generated
was cooled and the obtained distilled solution was used for preparation of a bleach-fixing
solution as a dissolving water. The bleach-fixing solution was employed for processing
a ligh-sensitive photographic material. As a result, no problem was caused on the
photographic properties and no bumping was seen.
Example 17
[0168] The distilled solution obtained by the evaporation treatment in Example 16 was treated
through a column being filled up with Cargon granule-like activated charcoal TYPE
SGL (produced by Toyo Cargon Co.) and the obtained secondary treated solution was
used for preparation of a color developing solution. The color developing solution
was employed for processing a ligh-sensitive photographic material. As a result, no
problem was caused on the photographic properties.
Example 18
[0169] After irradiation to the distilled solution obtained in Example 16 by use of high
pressure mercury lump of 400 W for 4 hours, the secondary treated solution obtained
was used for preparation of a bleach-fixing solution and subsecuently the bleach-fixing
solution was used for processing a light-sensitive photographic material. As a result,
no problem was caused on the photographic properties.
Example 19
[0170] The distilled solution obtained by the evaporation treatment in Example 16 was treated
by use of an electrolytic device and the obtained secondary treated solution was used
for preparation of a stabilizing solution. The stabilizing solution was employed for
processing a light-sensitive photographic material. As a result, no problem was caused
on the photographic properties.
Example 20
[0171] After the treatment of the distilled solution obtained by the evaporation treatment
in Example 16 by permitting air to pass through the distilled solution by use of an
air pump for 1 hour, the obtained secondary treated solution was used for preparation
of a stabilizing solution substituting for water washing and the stabilizing solution
substituting for water washing was employed for processing of the light-sensitive
photographic material. As a result, no problem was caused on the photographic properties.
Example 21
[0172] Example 1 was repeated in the same manner except for employing a photographic processing
waste solution which was prepared by removing the overflowed solution of the stabilizing
solution substituting for water washing from the photographic processing waste solution
(A). On the other hand, Example 1 was repeated in the same manner for employing a
photographic processing waste solution which was prepared by containing the same quantity
of water in place of the overflowed solution of the stabilizing solution substituting
for water washing of the photographic processing waste water (A). As the resuls, a
little sticking and scattering were found in both of them.
[0173] As being seen from the comparison with Example 1, in the case of employing the photographic
processing waste solution containing the overflowed solution of the stabilizing solution
substituting for water wahing, it is understood that so-called sticking and scattering
is very little and good results can be obtained.
Example 22
[0174] Example 1 was repeated in the same manner except for removing the gas adsorption
means 50 in Figure 1 and employing gas adsorbable means 51 being filled up with granule-like
activated charcoal (a mixture of activated charcoals type AX and type BX, both are
produced by TSURUMICOAL Co. Ltd.). After continuous treatment for 10 hours, amounts
of ammonia gas and hydrogen sulfide gas in the discharging section 52 were measured
by use of gas detector tube (produced by GASTEC Co.). Subsequently, the same experiment
for comparison was carried out for 10 hours and the same measurements of gases were
conducted except for removing the cooling means 60.
[0175] As a result, in the case of employing the cooling means 60 according to the present
invention, the concentration of ammonia gas was 5 ppm and hydrogen sulfide was 0 ppm.
Both of these values are under the value of allowable concentration advised by ACGIH
(American Conference of Governmental Industrial Hygienists) (ammonia: 25 ppm, hydrogen
sulfide: 10 ppm). Odor was scarecely felt. On the contrary, in the case of removing
the cooling means 60, both of the concentrations of ammonia gas and hydrogen sulfide
were 0 ppm immediately after the beggining of the eveporation treatment. However,
after 1 hour from the beggining of the evaporation treatment, the concentration of
ammonia gas was 160 ppm and hydrogen sulfide was 240 ppm. The air around the evaporation
treatment device was heavy with bad oder.