[0001] This invention relates to a nydraulic cylinder-piston unit provided with a mechanical
safety device, particularly for motor vehicle lifts of the pantograph type.
[0002] Motor vehicle lifts of the pantograph type are known. They generally comprises a
pair of runways and
' cylinder-piston units which raise said runways, on which the vehicle to be lifted-has
been previously positioned.
[0003] Current accident-prevention regulations require the provision of mechanical safety
systems to ensure that the level attained by the runways is mainteined, even if the
pressure of the hydraulic circuit feeding the cylinder- pistons units accidentally
falls.
[0004] Known safety systems generally consist of racks engaged by pawl assemblies which
allow the racks to move freely relative to them during the raising of the lift, but
prevent their opposite movement, thus ensuring stability of the attained configuration.
[0005] To lower the lift it is necessary firstly to disengage the pawl assemblies from the
corresponding rack, and then discharge the operating fluid from the cylinder-piston
units.
[0006] Known mechanical safety systems for application to hydraulic cylinder-piston units,
in particular for operating lifts of the pantograph type, have certain drawbacks,
and in particular:
- their installation is somewhat complicated because it involves additional work beyond
that required for installing the cylinder-piston units,
- they are somewhat bulky, this being often difficult to reconcile with the limited
space available,
- they require a self-contained system or circuit for deactivating them during the
lowering of the lift.
[0007] Safety systems have also been proposed (see for example in US-A-4.251.056; FR-A-
2.376.062; US-A- 2.998.22
4; GB-A-211.412; GB-A- 490.886) which foresee to apply or to get the ruck in the stem
of the piston so as to reduce the workings due to the installation of the cylinder-piston
unit, and the whole encumbrance of the system.
[0008] Nevertheless these solutions had not allowed to eliminate other considerable drawbacks,
and in particular:
- the impossibility to realise double-acting systems, in that the presence of the
notches in the stem of the piston does not allow this to have a good seal with respect
to the head through which the stem comes out,
- an easy entry of the dust and dirt through the passage opening of the stem which
causes unavoidable rifling with the passing of the time, of the inner surface of the
cylinder and the quick deteroration of it,
- a laboriousness of the workings for the disengagement of the safety device, which must
be disengaged manually or by a separate control circuit.
[0009] An object of the invention is to obviate these drawbacks by providing a double-acting
hydraulic cylinder-piston unit with an associated mechanical safety device which is
without bulk and requires no special additional installation work.
[0010] A further object of the invention is to provide a hydraulic cylinder-piston unit
with an associated mechanical safety device which for disengaging this latter uses
the actual hydraulic feed circuit of the cylinder-piston unit.
[0011] These and further objects which will be apparent from the description given hereinafter
are attained according to tne invention by a hydraulic cylinder-piston unit provided
with a mechanical safety device, comprising a cylinder in which there slides a piston
provided with a rod emerging from an endpiece of said cylinder, characterised by comprising
inside the cylinder a portion provided with toothing extending along the axis of said
cylinder and cooperating with at least one deactivatable stop member which during
the elongation stage of said cylinder-piston unit moves relative to said toothed portion
by yielding elastically in its passage from one tooth to the next, whereas during
the retraction stage it engages in the facing notch defined by two successive teeth,
to thus form the mechanical safety stop.
[0012] Advantageously, the cylinder of the hydraulic cylinder-piston unit according to the
invention can be formed with one endpiece closed and the other endpiece comprising
a hole for tne oil-tight passage of the piston rod, this rod being hollow and housing
in its interior a second rod which is fixed at one end to the closed endpiece of said
cylinder, is mobile axially relative to said hollow rod by means of said piston, and
is provided with a toothed portion cooperating with a pawl assembly rigid with said
hollow rod.
[0013] Again according to the invention, the piston can comprise radial recesses opening
into the passage bore for said second rod, in order to guide stop blocks which are
kept elastically adhering to the lateral surface of said second rod and are provided
with means for causing them to retract into the body of the piston.
[0014] Further according to the invention, the stop pawl assembly for the toothed rod can
be provided with a sensor which detects its deactivated state.
[0015] A preferred embodiment of the present invention is described hereinafter by way of
non-limiting example with reference to the accompanying drawings in which:
Figure 1 is a perspective diagrammatic view of a lift of the pantograph type provided with
hydraulic cylinder-piston units according to the invention;
Figure 2 is an axial section through a cylinder-piston unit to an enlarged scale;
Figure 3 is a partial longitudinal section through the piston of the cylinder-piston
unit to an enlarged scale;
Figure 4 is a section therethrough on the line IV-IV of Figure 3.
[0016] As can be seen from the figures, the hydraulic cylinder-piston unit according to
the invention comprises a cylinder 1 closed lowerly by a solid endpiece 2, and closed
upperly by an endpiece 3 comprising a central circular hole for the oil-tight passage
of a rod 4.
[0017] When used in a lift (see Figure 1), the endpiece 2 is provided with a lug for its
connection and hinging to a lower longitudinal member 6 of the lift, and the outer
end of the rod 4 is provided with a head 5 for its connection and hinging to an upright
8.
[0018] The rod 4, which is hollow, is connected to a piston 9 slidable in an oil-tight manner
inside the cylinder 1. In the interior of the rod 4 there is housed a further rod
10, which comprises a plurality of equidistant circumferential notches 11 having a
profile such as to form a sawtooth pattern, as can be seen from Figure 2. The rod
10 is mobile axially relative to the rod 4, and is fixed at one end to the endpiece
2 of the cylinder 1. The rod 10 also traverses the piston 9, without any need for
sealing.
[0019] In the endpiece 2 there is provided an aperture 12 for the passage of oil into and
from the cylinder 1, and an aperture 13 is provided in the lateral surface of the
cylinder 1 in proximity to the endpiece 3.
[0020] The piston 9 consists substantially of a pair of annular flanges indicated overall
by 14 and 14', and joined together by screws.
[0021] These flanges have an outer profile which is complementary to the profile of a rubber
gasket 15 which seals the piston 9 against the inner lateral surface of the cylinder
1.
[0022] The upper flange 14, which is screwed to the rod 4, comprises three radial recesses
16 disposed at 120x apart, in which stop blocks 17 can slide.
[0023] More specifically, each stop block 17 has its front profile curved to correspond
to the facing surface of the toothed rod 10, and comprises two cylindrical cavities
18 for housing small helical springs 19 interposed between said block 17 and the shoulder
20 which delimits the rear of tne corresponding recess 16. It also comprises an inner
cavity having an inclined surface 21 facing upwards in Figure 3. On said inclined
surface there rests the eccentric stem 22 of a plunger 23 mobile axially in a sealed
manner within a corresponding cylindrical cavity 24 formed in the upper flange 14
and communicating with the interior of the cylinder 1.
[0024] As there exists a cylindrical cavity 24 for each of the three blocks 17 and as the
guide recesses 16 for these latter are disposed at 120x apart, the three cylindrical
cavities 24 are also disposed at 120x apart.
[0025] The operation of the hydraulic cylinder-piston unit according to the invention is
as follows:
[0026] when in the rest state (minimum elongation) the piston 9 is in its lower end-of-stroke
position, that cylindrical portion of the rod 10 not provided with toothing faces
the three blocks 17, the three blocks 17 are urged by the respective springs 19 to
adhere to the cylindrical surface of the rod
10, and the plungers 23 are raised. The piston 9, which is in its lowered position,
divides the inner bore of the cylinder 1 into two regions: namely the lower region
connected to the inlet aperture 12, and comprising the annular cavity defined by the
piston 9 and lower endpiece 2 and also extending into the space defined by the rods
4 and 10; and the upper region connected to the outlet aperture 13, and comprising
the annular cavity defined vertically by the piston 9 and the upper endpiece 3. Under
these conditions the two regions are at the same pressure.
[0027] In order to raise the lift, oil is fed under pressure into the cylinder 1 through
the aperture 12. This feed causes tne piston 9 to rise, and the cylinder-piston unit
to undergo corresponding elongation.
[0028] As the piston 9 withdraws from the lower endpiece 3, the rod
10, which is fixed to this latter, withdraws from the rod
4 and thus its lateral surface slides in front of the end of the three stop blocks
17, which are urged to adhere elastically thereto.
[0029] As oil feed into the cylinder 1 continues, there is a progressive withdrawal of the
rod 10 from the rod 4, with successive intervention of the stop blocks 17, which because
of the sawtooth profile of the circumferential notches 11 retract into the body of
the flange 14 as they pass between one notch and the next, and elastically emerge
in a snapwise manner each time a notch appears in front of them.
[0030] It is apparent that when they are in their emerged state they constitute a Mechanical
safety stop which prevents the rod 4 from retracting into the cylinder 1, even if
the pressure of the feed circuit should accidentally fall.
[0031] When this elongation of the cylinder-piston unit is complete, the feed of oil is
suspended and a small amount of this latter is allowed to escape through the aperture
12, in order to ensure the mechanical engagement of the blocks 17 in the corresponding
notch 11.
[0032] In order to lower the lift and thus cause each rod 4 to retract into the respective
cylinder 1, the cylinder-piston units are firstly made to elongate slightly by normal
methods in order to disengage the stop blocks 17 from the relative notch 11. Oil is
then fed through the aperture 13. Its pressure acts initially on the plungers 23,
which descend and press by way of their stem 22 against the inclined surface 21 of
the corresponding stop block 17. By virtue of this, the blocks 1 are withdrawn into
the piston 9 along the respective recesses 16, so that they no longer interfere with
the toothed rod 10. By continuously feeding oil through the aperture 13 with simultaneouse
discharge of other oil through the aperture 12, the piston 9 is made to descend, with
the toothed rod 10, which is no longer hindered by the stop blocks 17, simultaneously
retracting into the rod 4.
[0033] The retraction of the stop blocks 17 into the piston 9 is opposed by the elastic
reaction of the springs 19, and consequently, when the overpressure in the upper chamber
of the cylinder 1 ceases, this reaction prevails and urges the blocks 17 into their
engaged state and, by virtue of the interaction between each stem 22 and the inclined
surface 21 of the relative block 17, causes the release plungers 23 to rise and to
return to their rest configuration.
[0034] From the aforegoing it is apparent that the hydraulic cylinder-piston unit according
to the invention has numerous advantages over conventional cylinder-piston units provided
with an external mechanical safety device, in that:
- it involves practically no substantial size increase deriving from the mechanical
safety device,
- it enables the mechanical safety device to be installed without requiring any work
additional to that required for installing the cylinder-piston unit,
- it requires no independent device or circuit for releasing the mechanical safety
device before the retraction of the rod into the cylinder is commenced,
- it provides a high guarantee of correct operation and long life, in that all the
moving parts operate immersed in oil.
[0035] The cylinder-piston unit according to the invention is used advantageously in pantograph
lifts of the type shown diagrammatically in Figure 1. In this application, if the
lift has no direct transverse connections between the runways, it is preferable to
be able to check that the stop blocks are effectively in their disengaged .state before
lowering the lift, so as to prevent any possible dangerous consequences deriving from
unbalanced loads. For this purpose, between the rear shoulder 20 of at least one radial
recess 16 and the corresponding stop block 17 of each cylinder-piston unit there is
provided a member, such as a microswitch 25, which enables the lift to be lowered
only if activated by the block when in its rear end-of-travel position.
1. A hydraulic cylinder-piston unit provided with a mechanical safety device, particularly
for motor vehicle lifts of pantograph type and comprising a cylinder (1) in which
there slides a piston (9) provided with a rod (4) emerging from an endpiece (3) of
said cylinder (1), characterised by comprising inside the cylinder (1) a portion (10)
provided with toothing extending along the axis of said cylinder and cooperating with
at least one deactivatable stop member (17) which during the elongation stage of said
cylinder-piston unit moves relative to said toothed portion (10) by yielding elastically
in its passage from one tooth to the next, whereas during the retraction stage it
engages in the facing notch (11) defined by two successive teeth, to thus form the
mechanical safety stop.
2. A hydraulic cylinder-piston unit as claimed in claim 1, characterised in that the cylinder (1) is formed with one endpiece (2) closed and
the other endpiece (3) comprising a hole for the oil-tight passage of the rod (4)
of said piston (9), said rod (4) being hollow and housing in its interior a second
rod (10) which is fixed at one end to the closed endpiece (2) of said cylinder (1),
is mobile axially relative to said hollow rod (4) by means of said piston (9), and
is provided with a toothed portion cooperating with a pawl assembly (17) rigid with
said hollow rod (4).
3. A hydraulic cylinder-piston unit as claimed in claim 2, characterised in that said
second rod (10) comprises a portion provided with a plurality of circumferential notches
(11) defining circular ribs of sawtooth profile.
4. A hydraulic cylinder-piston unit as claimed in claims 2 and 3, characterised in
that said stop pawl assembly (17) is housed in the piston (9).
5. A hydraulic cylinder-piston unit as claimed in claim 4, characterised in that the
piston (9) comprises radial recesses (16) opening into the cylindrical surface of
the passage bore for said second rod (10), in order to guide stop blocks (17) which
are kept elastically adhering to the lateral surface of said second rod (10) and are
provided with means (21, 22, 23) for causing them to retract into the body of the
piston (9).
6. A hydraulic cylinder-piston unit as claimed in claim 5, characterised in that each
stop block (17) is associated with a plunger (23) communicating with that inner chamber
of the cylinder (1) disposed downstream of the piston (9) and acting, when in the
presence of slight pressure in said chamber, in the sense of withdrawing the stop
block (17) into the piston (9).
7. A hydraulic cylinder-piston unit as claimed in claim 6, characterised in that the
plunger (23) is provided with a stem (22) cooperating with an inclined surface (21)
provided in said block (17) in order, as a result of its axial movement, to cause
said stop block (17) to withdraw into the piston (9).
8. A hydraulic cylinder-piston unit as claimed in claim 2, characterised in that the
stop pawl assembly is provided with a sensor (25) which detects its deactivated state.
9. A hydraulic cylinder-piston unit as claimed in claims 5 and 8, characterised by
comprising a sensor (25) which detects when each stop block (17) has reached its end-of-travel
position in the corresponding guide recess (16).
10. A hydraulic cylinder-piston unit as claimed in claim 9, characterised in that the
sensor (25) consists of a microswitch which is activated by the relative stop block
(17) when this reaches its rear end-of-travel position.