[0001] This invention relates to variable displacement pump systems and particularly to
hydraulic pump control systems thereof.
[0002] It is known (US-A-3,554,093) to provide a variable displacement pump with a pressure
compensator for operating a hydraulic positioning piston to vary the displacement
of the pump against the action of a spring biased piston. It is also known to provide
a load sensing valve or compensator which functions to operate the hydraulic positioning
piston to vary the displacement of the pump against the action of the spring biased
piston. The load sensing compensator is active as the primary pump control except
when the pressure of the pump is at the limit set by the pressure compensator at which
time the pressure compensator overrides the load sensing compensator. In addition,
it is known to apply the fluid pressure delivered to a system or directional valve
to work in unison with the spring biased piston.
[0003] One of the problems with such a system is that under heavy loads and when the connecting
lines are short, the system tends to become unstable causing hydraulic pulsations
and resultant oscillating movement of the load or device being controlled.
[0004] Accordingly, an objective of the present invention is to provide a variable displacement
pump system which is more stable.
[0005] In accordance with the invention, the load pressure as taken from a load sensing
port or downstream from the system valve is connected to deliver this load pressure
to the spring biased piston rather than using the output pressure of the pump to the
spring biasing piston.
[0006] An embodiment of the invention is described by reference to the drawing which shows
a schematic of a hydraulic pump control system.
[0007] The variable displacement pump 10 may be of the variable axial piston type shown
in US-A-3,554,093 which is incorporated herein by reference and comprises a yoke and-a
swash plate 11 that are movable to vary the stroke of axial pistons (not shown). A
first smaller positioning piston 12 which is spring biased and is acted upon by a
pressure yieldingly urges the yoke and the swash plate 11 to a maximum displacement
position. A second larger positioning piston 13 acts on the yoke and the swash plate
11 in opposition to the first positioning piston 12. Working fluid flow from the pump
10 is directed through a feed line 14 to a directional valve system 15 ("system valve")
and extended to a load such as a hydraulic actuator. In the known system (US-A-3,554,093)
a control line 16 (shown in dashed lines) connects the pump outlet to the first positioning
piston 12. Pump outlet pressure is connected through a further control line 17 to
a compensator arrangement 18 / 19. The compensator arrangement comprises a pressure
compensator 18 which may be of the pilot valve 22 controlled type to decrease the
displacement as the pressure increases above a limit set by the spring force on pilot
valve 22 (protection against over pressure).
[0008] The compensator arrangement also includes a load sensing compensator 19 which is
connected at its first spool end 19a by the control line 17, 17a to pump outlet pressure,
and at its second spool end 19b by a load sensing line 20 downstream of the system
valve 15 to the pressure of fluid being delivered to the load. Thus the drop in pressure
across the valve system 15 is sensed by compensator 19 which functions to modulate
pump outlet pressure in lines 17, 17a and to deliver such modulated pressure via lines
17b, 17c to the second positioning piston 13. Modulation also depends on the spring
preload of compensator 19. The second positioning piston 13 which is larger in cross
section than the first positioning piston determines the position of the yoke and
swashplate 11 and therefore pump delivery rate. The displacement is varied in a manner
to deliver exactly the load flow required by the actuator or actuators at the load
pressure, which is, for example, 14 to 21 bar (200 to 300 p.s.i.) below the pump outlet
pressure. When this difference of 14 to 21 bar is exeeded, the spring preload of the
compensator 19 is surmounted and a modulated pressure produced which lowers the displacement
of the pump so that the pressure difference is maintained.
[0009] It has been found that such a hydraulic system is unstable under high loads resulting
in pulsation of the fluid and oscillating of the device being controlled, particularly
when flows are small.
[0010] In accordance with the invention, the usual control line 16 is eliminated and a control
line 21 is added which extends from the load sensing line 20 downstream of valve system
15 to the first positioning piston 12 which, therefore, is acted upon by load pressure.
[0011] It has been found that such a system overcomes the problem of stability of the prior
art system.
[0012] It is believed that any change in the flow rate has a simultaneous influence on both
positioning pistons 12 and 13, i. e. changes in the load pressure and in the modulated
pressure will arrive practically simultaneously at the first positioning piston 12
and the second positioning piston 13, respectively, whereas it is believed that in
the prior art system the influence on the first piston 12 (pump outlet pressure) is
followed with a time lag by the influence on the second piston 13 (modulated pressure)
so that the position of the swash plate is changed in one direction immediately followed
by a change in the other direction which might be the reason for the pulsations observed.
[0013] Although the system has been described as used in connection with a variable displacement
pump of the swash plate type, it will be understood by persons skilled in the art
that it is also applicable to other types of pumps having differing pump adjusting
mechanism for varying the displacement such as eccentric adjustment variable vane
pumps and pumps using a rotating group housed in a tiltable yoke assembly.
1. A variable displacement hydraulic pump control system comprising
a variable displacement pump (10) having an outlet and an inlet and including a pump
adjusting mechanism (11 - 13) comprising a hydraulic positioning piston means (13)
and spring biased piston means (12) yieldingly opposing said positioning piston means
(13),
load sensing compensator means (19),
first passage means (17, 17a) connecting the outlet of the pump to one end (19a) of
said load sensing compensator means (19) for sensing the pressure at the outlet of
the pump (10),
second passage means (17b, 17c) extending between said load sensing compensator means
(19) and said positioning piston means (13) for moving said pump adjusting mechanism
(11 - 13) in response to activation of said load sensing compensator means (19),
a system valve (15),
third passage means (14) between the outlet of said pump (10) and said system valve
(15),
fourth passage means (20) extending between the other end (19b) of said load sensing
compensator means (19) and said system valve (15), and
fifth passage means (21) between said fourth passage means (20) downstream of said
system valve (15) and said spring biased piston means (12).
2. The variable displacement pump control system set forth in claim 1 including pressure
compensated piston means (18) having one end connected to said first passage means
(17),
said pressure compensated means (18) being connected in said second passage means
(17b, 17c) and responsive to pressure in said second passage means to change the pressure
to said positioning means (13) and thereby vary the displacement of the pump adjusting
mechanism (11) when the pressure exceeds a predetermined amount.