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(11) | EP 0 226 779 A3 |
(12) | EUROPEAN PATENT APPLICATION |
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(54) | Mass terminable flat cable and cable assembly incorporating the cable |
(57) A flat cable for use with a mass termination connector having a plurality of regularly
spaced terminal elements. The flat cable includes a laminated carrier film and a plurality
of discrete conductors held in regularly spaced parallel relationship by the carrier
film to match the terminal element spacing of the connector. Each conductor has an
insulating jacket made of a thermoplastic material. The carrier film includes an attachment
layer of thermoplastic insulation having a melting temperature similar to that of
the jacket material, and a dimensional stabilization layer made of an insulative material
having a melting temperature higher than those of the attachment layer and the jacket
material and displaying dimensional stability at the melting temperatures of the attachment
layer and jacket material. The jackets of the conductor are fused to the attachment
layer, and the attachment layer is held by the stabilization layer. The carrier film
can be longitudinally discontinuous to form first cable sections where the conductors
are held parallel for ease of termination, and second cable sections where the conductors
are not held to increase flexibility and reduce weight. The cable can also be formed
into a round configuration to provide advantages during routing. A method of manufacturing
this cable is also disclosed. |