[0001] Shelf construction with pertaining rigid supporting brackets.
[0002] The invention relates to a shelf construction to be positioned on two supporting
brackets which can be secured to a rack, the shelf being made of sheet material.
[0003] Such a shelf is not rigid enough to be able to support relatively heavy objects without
sagging between the brackets. Moreover, the shelf has an unattractive appearance in
side view and particularly in bottom view since the shelf has been made of thin sheet
material. If the margins of the shelf are bent downwards, this will give the shelf
a more attractive appearance in oblique top view and in side view, however, a high-positioned
shelf will remain an unattractive appearance in oblique bottom view.
[0004] According to the invention, these drawbacks are removed since the front margin and/or
the rear margin of the shelf are trough-shaped, a hook-shaped ledge of a boxlike body
being detachably hookable to the free wall of this trough-shaped margin, in which
the box extends over the entire length and over a portion of the width of the underside
of the shelf and in which the other longitudinal margin of the box facing the hook-shaped
ledge is perpendicularly bent so that a strip of said box, extending along said longitudinal
margin, can be positioned against the underside of the shelf in such a manner that
the portion of the shelf above the box fits like a cover onto the box.
[0005] Said boxes, which will be called marginal boxes hereafter, and its hook-shaped ledge
in particular, provide a stiffening support to the shelf since the hook-shaped ledge
comprises two vertical and thus rigid in vertical direction wall portions, supporting
the shelf by means of its trough-shaped margin. Moreover, the shelf is stiffened by
the two vertical wall portions of every trough-shaped margin against sagging. Furthermore
the other vertical wall facing the hook-shaped ledge of every marginal box constitutes
a stiffening support beam for the shelf. Finally the shelf with the marginal box,
when viewed from the side, obtains a massive and therefore more attractive appearance.
[0006] The underside of the shelf can be entirely or partially hidden from view by the two
marginal boxes, depending on the width of the shelf and the width of the two marginal
boxes. Wide shelves can be sufficiently supported and their underside can be hidden
from view since then, according to the invention, the two boxes each cover only a
marginal strip of the underside of the shelf, in which at least one intermediate box
can be disposed between the two marginal boxes and in which every intermediate box
has the same length as every marginal box and has a U-shaped cross-section with perpendicularly
bent longitudinal margins; so that two longitudinal strips of the intermediate box
can be positioned against the underside of the shelf.
[0007] The two vertical walls of every intermediate box are rigid in vertical direction
so they support the shelf against sagging. The stiffening effect of the two marginal
boxes and every intermediate box on the shelf is increased if, according to another
characterizing feature of the invention, the perpendicularly ben margins of every
marginal box and intermediate box protrude and fit in corresponding recesses in each
of the two supporting brackets.
[0008] According to another characterizing feature of the invention, every marginal box
can easily be mounted onto the shelf since the hook-shaped ledge of every marginal
box fits so tightly onto the free wall of the trough-shaped margin of the shelf, that
when securing the hook-shaped ledge to the free wall by pivoting it, the free strip
of the hook-shaped ledge yields resiliently and springs back. In this embodiment,
preferably the free wall of the troughlike margin of the shelf fits between the upwards
bent portion and the portion bent over 180° of the hook-shaped ledge of every marginal
box, on account of which the shelf, via its free wall of its troughlike edge, is soundly
supported on every marginal box and thus is stiffened.
[0009] If the upper surface of the shelf has to be defined by walls extending above the
shelf, such a defining wall can be inserted in every throughlike margin of the shelf,
positioning said defining wall between the free strip of the hook-shaped ledge of
the marginal box and the wall of the throughlike margin of the shelf facing it. Should
such a defining wall extending above the shelf not be required, then, according to
the invention, the free marginal strip of the hook-shaped ledge of every marginal
box resiliently and closely fits between the two side walls of the throughlike margin
of the shelf.
[0010] According to the invention, the front margin and the rear margin of the shelf are
preferably symmetrically shaped and the marginal boxes are equeal to each other, so
that the shelf and the marginal boxes can be mounted at random.
[0011] So as not to disfigure the shelf by spot welding, rivets or other connecting means,
the marginal strips of the boxes mounted against the underside of the shelf, according
to the invention, can be glued to the shelf. Another possibility according to the
invention is that the adjacent vertical wall portions of adjacent boxes comprise recesses
and projections which fit together.
[0012] According to the invention it is optional whether the bottom of every marginal box
is inclined entirely or partially upwards to the hook-shaped ledge, but is it also
possible according to the invention that the bottoms of all the boxes are parallel
to the shelf.
[0013] According to the invention, the ends of all boxes can be open and furthermore preferably
covered by the supporting brackets.
[0014] Also according to the invention, the shelf can be made of 0.9 mm thick sheet material,
while every box is made of 0.4 mm thick sheet material.
[0015] The invention will be elucidated hereafter on the basis of the following description
of a number of examples and embodiments of the invented shelf construction which have
been indicated in the drawing.
Fig. 1 shows the shelf, the marginal boxes and the intermediate boxes according to
the invention in perspective and in their condition before they are assembled into
the invented shelf construction.
Fig. 2 shows the parts of the invented shelf construction according to fig. 1 in assembled
condition and a supporting bracket for the shelf construction in perspective with
the pertaining partial upright.
Fig. 3 shows the invented shelf construction mounted to the supporting bracket according
to fig. 2.
Fig. 4 shows in cross-section a marginal box being secured to the trough-shaped margin
of the shelf.
Fig. 5 shows in cross-section a marginal box secured to the trough-shaped margin of
the shelf.
Fig. 6 shows in perspective marginal boxes and intermediate boxes with recesses and
projections which fit together in their adjacent vertical wall portions.
Fig. 7 shows in schematical cross-section a shelf with only marginal boxes, so without
intermediate boxes.
[0016] The invented shelf construction can, in general, be constructed as shown in figs
1 and 2. Here the shelf construction is assembled from the actual shelf 1, two equal
marginal boxes 2 and 3 and two equal intermediate boxes 4 and 5. It goes without saying
that no, one or more than two intermediate boxes can be positioned between the two
marginal boxes. According to figs 2 and 3 the shelf, the marginal boxes and the intermediate
boxes can be disposed on two supporting brackets 6 being detachably secured to the
uprights 35 of a rack which has not been drawn further since such a rack is generally
known.
[0017] According to the invention, the shelf 1 is made of sheet material, e.g. sheet metal
and e.g. 0.9 mm thick and according to fig. 1 the shelf at least comprises a troughlike
bent front margin 7 and a troughlike bent rear margin 8, the shelf being symmetrical
in cross-section so that the shelf can be disposed with the rear margin as front margin
and vice versa.
[0018] According to fig. 1, every marginal box 2 and 3 comprises a hook-shaped ledge 9 which,
according to fig. 4, resiliently and closely fits about the free side wall 10 of the
trough-shaped margin 7 of the shelf 1 so that when placing the side wall 10 into the
hook-shaped ledge 9 by pivoting the shelf, the free strip 11 of the marginal box 2
or 3 yields and springs back into its normal position again according to figs 4 and
5. This resilient yielding and springing back is realized because the marginal box
is made of thinner plate material, e.g. 0.4 mm thick plate metal, whereas the shelf
is made of thicker and consequently more rigid plate material having a thickness of
e.g. 0.9 ma.
[0019] As appears from fig. 5, the side wall 10 of the shelf closely fits between the upwards
bent portion 12 and the portion 13 bent over 180° of the hook-shaped ledge 9 of the
marginal box 2 or 3.
[0020] On account of this, and due to the fact that the side wall 10 of the shelf 1 fits
resiliently and closely into the hook-shaped ledge 9 of the marginal box 2 or 3, the
marginal box is firmly anchored in the shelf, whereas on the other hand the shelf
1 is stiffened due to the rigidity in vertical direction of the vertical parts 14
and 11 of the hook-shaped ledge 9 of the marginal box 2 or 3.
[0021] Every marginal box 2 or 3 is perpendicularly bent at the other vertical wall 18 opposite
the hook-shaped ledge 9 so that a strip 15 can be mounted against the underside of
the shelf 1 according to figs 1, 2 and'3. Preferablyaportionl6 of this strip 15 and
an adjacent portion 17 of the vertical, interior wall 18 of the marginal box 2 or
3 protrude with respect to the rest of the end of the marginal box and these protruding
portions 16 and 17 of the marginal box protrude in a similarly shaped recess 19 in
the supporting bracket according to figs 2 and 3. On account of that, the strip 15
and the interior wall 18 of every marginal box 2 and 3 rest direct onto the supporting
brackets 6 and thus they provide support for the shelf 1 which, via the strip 15,
rests on the interior wall 18. For the rest, the shelf 1 rests direct on the supporting
bracket 6 outside the recesses 19 and 20 in the supporting bracket and outside the
projections 21 and 26 of the supporting bracket 6 as appears from fig. 2 and 3.
[0022] A part 22 of the bottom of every marginal box 2 or 3 can incline upwards to the exterior
wall 14 of every marginal box as is indicated in fig. 1, but the bottom of every marginal
box can also be flat according to fig. 6. Moreover a fully inclined bottom 24 is possible
in every marginal box 2 and 3 according to fig. 7. The fact that the bottom of every
marginal box is entirely or partially inclined or completely flat is only meant to
give the shelf a nice appearance. It goes without saying that in one and the same
shelf, the one marginal box can have an entirely or partially inclined bottom and
the other marginal box can have a completely flat bottom, or the one marginal box
can have an entirely inclined bottom and the other marginal box can have a partially
inclined bottom.
[0023] As appears from figs 4 and 5, the distance between the vertical wall portions 10
and 25 of the through-shaped margin 7 or 8 of the shelf is far greater than the thickness
of the free strip 11 of the hook-shaped ledge 9 of the marginal box 2 and 3, so that
a wall known per se can be inserted between the strip 11 and the wall portion 25 so
as to provide the front or the rear of the shelf 1 with a wall extending above the
shelf in order to prevent objects disposed on the shelf from falling off. However,
if such a defining wall for the shelf 1 is not desired, the strip 11 and the wall
portion 25, according to fig. 7, can be placed so close together as is necessary for
placing the strip 11 of the marginal box 2 or 3 between the wall portions 10 and 25
of the trough-shaped margin 7 or 8 of the shelf 1.
[0024] The protruding portion 21 at the free end of the supporting bracket 6 serves to confine
the end of the trough-shaped margin 8 at the front of the shelf 1, as appears from
figs 2 and 3, from which it also appears that the protruding portion 26 at the base
of the supporting bracket 6 serves to confine the end of the trough-shaped margin
7 at the rear of the shelf 1.
[0025] If a shelf 1 is narrow, its underside could be completely covered by two sufficiently
wide marginal boxes 2 and 3. With a wide shelf 1, as indicated in fig. 7, it is also
possible to suffice with only the two marginal obxes 2 and 3, leaving a part of the
underside of the shelf 1 uncovered, in which uncovered part of the shelf 1 one or
more supporting beams for the shelf 1 which are known per se can be mounted.
[0026] Otherwise, the uncovered part of the underside of the shelf 1 can be entirely covered
by disposing one or more intermediate boxes between the two marginal boxes 2 and 3.
Fig. 2 shows e.g. the application of two intermediate boxes 4 and 5. In this embodiment,
according to fig. 1, each intermediate box comprises a flat bottom 27 and two vertical
side walls 28 and 29 each abutting the side wall of an adjacent intermediate box of
an adjacent marginal box. The two side walls 28 and 29 are perpendicularly bent near
their free margin so that every intermediate box comprises two strips 30 that can
be positioned against the underside of the shelf 1.
[0027] According to fig. 1, every strip comprises a protruding part 31, and every side wall
28 and 29 also comprises a protruding part 32, the two protruding parts 31 and 32
being interconnected. Every pair of protruding parts 31 and 32 is insertable into
a corresponding recess 19 or 20 in the supporting bracket 6 according to fig. 2, so
that every intermediate box 4 or 5 rests direct onto the supporting brackets 6 and
thus, via strips 30, supports the shelf 1. In this way, the vertical walls 28 and
29 of every intermediate box attribute to the rigidity of the shelf 1 against sagging
on account of the weight of the objects placed onto the shelf. Moreover, the bottoms
27 of the intermediate boxes attribute to a nice appearance of the shelf construction.
[0028] So as to interconnect the intermediate boxes 4 or 5 and the marginal boxes 2 or 3,
their adjacent vertical side walls 28 and 28, respectively, may comprise recesses
33 and projections 34 which fit together, as is indicated in fig. 6. In this embodiment,
every projection 34 is substantially formed by a downwards and outward sloping face
with respect to the wall in question of the box, on account of which this projection
is easily slidable upwards along the wall of the adjacent box until the projection
is inserted into a complementary recess 33 due to the fact that the wall with the
projection springs back to its normal position.
[0029] Otherwise or moreover, the widths of the intermediate boxes and marginal boxes can
have been chosen so accurately with respect to the width of the shelf 1 that the intermediate
boxes 4 and 5 are clamped inbetween the marginal boxes 2 and 3.
[0030] If desired, the strips 15 of the marginal boxes 2 and 3 as well as the strips 30
of the intermediate boxes 4 and 5 canbeattached to the shelf 1. Attaching them is
preferably performed by glueing, because spot welding, rivets and other connecting
means disfigure the top of the shelf 1.
[0031] The ends of the marginal boxes 2 and 3 and the intermediate boxes 4 and 5 are open
and are preferably covered by the supporting brackets 6 as according to fig. 3.
[0032] Preferably the widths of the shelfs 1 are so adapted to the widths of the marainal
boxes 2 and 3 and the intermediate boxes 4 and 5, that one size of marginal box and
one size of intermediate box only are sufficient to provide every shelf, no matter
what its width, with two marginal boxes of the same size and one or more intermediate
boxes of the same size.
[0033] The supporting bracket preferably comprises a shifted porticn 36 in which at least
the flanged end margin 37 of the shelf 1 fits. This adjusted part renders the supporting
bracket more rigid, so that the supporting bracket can either have an encreased carrying
capacity or a slimmer shape, or both. Moreover, the flanged margin 37 does not extend
or extends less beyond the supporting bracket, so that two supporting brackets can
be positioned more closely together, on account of which every perforation 38 in every
upright can be more narrow, resulting in stronger and more appealing and/or more narrow
uprights.
1. Shelf construction to be positioned on two supporting brackets which can be secured
to a rack, the shelf being made of sheet material, characterized in that the front
margin and/or the rear margin of the shelf is trough-shaped, a hook-shaped ledge of
a boxlike body being detachably hookable to the free wall of this through-shaped margin,
in which the box extends over the entire length and over a portion of the width of
the underside of the shelf and in which the other longitudinal margin of the box facing
the hook-shaped ledge is perpendicularly bent so that a strip of said box, extending
along said longitudinal margin, can be positioned against the underside of the shelf
in such a manner that the portion of the shelf above the box fits like a cover onto
the box.
2. Shelf construction according to claim 1, characterized in that the two boxes each
cover only a marginal strip of the underside of the shelf, in which at least one intermediate
box can be disposed between the two marginal boxes and in which every intermediate
box has the same length as every marginal box and has a U-shaped cross-section with
perpendicularly bent longitudinal margins, so that two longitudinal strips of the
intermediate box can be positioned against the underside of the shelf.
3. Shelf construction according to claim 1 or 2, characterized in that the perpendicularly
bent margins of every marginal box and intermediate box protrude and fit in corresponding
recesses in each of the two supporting brackets.
4. Shelf construction according to any of the preceding claims, characterized in that
the hook-shaped ledge of every marginal box fits so tightly onto the free wall of
the through-shaped margin of the shelf, that when securing the hook-shaped ledge to
the free wall by pivoting it, the free strip of the hook-shaped ledge yields resiliently
and springs back.
5. Shelf construction according to any of the preceding claims, characterized in that
the free wall of the through-shapedmargin of the shelf closely fits between the upwards
bent portion and the portion bent over 180° of the hook-shaped ledge of every marginal
box.
6. Shelf construction according to any of the preceding claims, characterized in that
the free strip of the hook-shaped ledge of every marginal box resiliently and closely
fits between the two side walls of the through-shaped margin of the shelf.
7. Shelf construction according to any of the preceding claims, characterized in that
the front margin and the rear margin of the shelf are symmetrically shaped and in
that the marginal boxes are equal to each other, so that the shelf and the marginal
boxes can be mounted at random.
8. Shelf construction according to any of the preceding claims, characterized in that
the marginal strips of the boxes which are mounted against the underside of the shelf
are glued to the shelf.
9. Shelf construction according to any one of claims 1-7, characterized in that the
marginal boxes hooked to the shelf clamp between them the box or boxes disposed inbetween.
10. Shelf construction according to any one of claims 1-7, characterized in that the
adjacent verticall wall portions of adjacent boxes comprise recesses and projections
which fit together.
11. Shelf construction according to any of the preceding claim-, characterized in
that the bottom of every marginal box is inclined entirely or partially upwards to
the hook-shaped ledge.
12. Shelf construction according to any one of claims 1-10, characterized in that
the bottoms of all the boxes are parallel to the shelf.
13. Shelf construction according to any of the preceding claims, characterized in
that the ends of all boxes are open.
14. Shelf construction according to any of the preceding claims, characterized in
that the shelf is made of 0.9 mm thick sheet material, while every box is made of
0.4mm thick sheet material.
15. Shelf construction according to any of the preceding claims, characterized in
that each supporting bracket comprises a shifted portion on which at least the flanged
margin of the end of the shelf extending along the supporting bracket fits.