(19)
(11) EP 0 230 505 A1

(12) EUROPEAN PATENT APPLICATION

(43) Date of publication:
05.08.1987 Bulletin 1987/32

(21) Application number: 86108742.7

(22) Date of filing: 26.06.1986
(51) International Patent Classification (IPC)4E03D 11/00
(84) Designated Contracting States:
DE FR IT

(30) Priority: 28.10.1985 US 791943

(71) Applicant: KOHLER CO.
Kohler Wisconsin 53044 (US)

(72) Inventors:
  • Mesun, Randy O.
    Sheboygan Wisconsin 53081 (US)
  • Schobert, Frank
    Plymouth Wisconsin 53073 (US)

(74) Representative: Baillie, Iain Cameron et al
c/o Ladas & Parry Altheimer Eck 2
80331 München
80331 München (DE)


(56) References cited: : 
   
       


    (54) Toilet rim water distributor


    (57) A water distributor (10) for use in an open flush rim (15) of a toilet bowl (18) is disclosed. In one embodiment, there is a flexible tube portion (13) forming a compressible portion and a guide portion (12) extending out from the outer wall of the tube portion which has a plurality of down­wardly directed water channels (23). The guide and tube portions are constructed so as to be able to retain the distributor in the flush rim of the toilet bowl in a compressive manner and without projections in the flush rim.




    Description


    [0001] This invention relates to a water distributor for use in a toilet bowl flush rim and to a flush rim including the water distributor.

    [0002] It is known in the prior art to provide various types of water distributors in conjunction with downwardly open toilet flush rims. These distributors insure rela­tively uniform cleaning around the bowl, without requiring complex molding of the rim and without the problems closed rims sometimes have. In U.S. Patent 158,896, a perforated pipe was used for this purpose. In U.S. Patent 3,212,106, a plastic tubing with regular per­forations was held in place in the rim by an interference fit. In another design, a strip of flexible material was used for water distribution purposes in the flush rim of U.S. Patent 4,106,131.

    [0003] However, prior art water distributors often required some type of special projection formed in the rim to secure the distributor in the rim, or required the use of special tools, or required excessive installa­tion time. This added to the cost of molding the toilet and installing the distributor. In some cases, there was even chipping and breakage of the projections.

    [0004] Another problem was that for water conservation purposes, it was desired to direct the water towards the inner wall of the bowl in a somewhat horizontal direction (to improve cleaning effectiveness). Thus, the art attempted to constructions such as that shown in U.S. Patent 4,234,975 in which a conventional closed rim was used, but a separate sub-structure was required for horizontally directing the water.

    [0005] Thus, the object of the present invention is to provide an improved water distributor for an open-­type flush rim.

    [0006] The present invention provides a water dis­tributor for use in an open flush rim of a toilet bowl comprising a flexible tube portion; characterized by a guide portion extending out from the outer wall of the tube portion and having a plurality of at least somewhat downwardly directable water channels; and said guide and tube portions being constructed and arranged so as to be able to retain the distributor in the flush rim of the toilet bowl in a compressive manner, with the guide portion being adapted to engage one wall surface of the rim and the tube portion being adapted to engage another wall surface.

    [0007] The present invention also provides a flush rim for a toilet bowl of the type having a fixed top wall, fixed at least partially downwardly directed side­walls and a removable water distributor mounted under the top wall and between said sidewalls, the inner sur­faces of the sidewalls being devoid of support projections for the water distributor; the distributor being suffi­ciently compressible to be normally held in place under the top wall and between the sidewalls by the compressive force of the distributor against the sidewalls; and a plurality of at least partially downwardly directed water channels in the water distributor; whereby water may flow through the rim in a conduit defined by the top and sidewalls of the rim and the upper surface of the distributor, and then pass through the channels to a lower portion of the toilet bowl.

    [0008] In accordance with the invention the inner surfaces of the sidewalls of the rim are devoid of support projections for the water distributor. The distributor is sufficiently compressible to be normally held in place under the top wall and between the side walls by the compressive force of the distributions against the side walls.

    [0009] In accordance with the one embodiment, when water is introduced into the rim, it will flow in a conduit provided by the top and side walls of the rim and the upper surface of the distributor. It will then pass through the channels to a lower portion of the toilet. Preferably the side walls of the flush rim converge downwardly and the distributor is formed in part with a tubular structure, with a strip adjacent to the tube in which the water channels are formed.

    [0010] In an especially preferred form, the tube and guide portions can be formed together in a one-piece construction. The tube portion is suitable to distribute the water from the toilet tank. When the water pressure is sufficient, water will be foreced over the tubular portion (or if desired through the tubular portion and out radial holes formed at regularly spaced locations along the tube) and then down towards the toilet bowl inner wall. The guide structure forces the water to flow in a partially horizontal direction, and permits the water to flow directly against the bowl inner wall. The hori­zontal force component that the guide gives the water enhances cleaning and thus lowers the amount of water needed.

    [0011] The flexible nature of the water distributor and its compressibility are sufficient to hold it inside the rim. Thus no additional projections formed on the inside of the rim are needed. The distributor can be inserted under the rim simply by pushing it up from underneath and can be removed without special tools or skills.

    [0012] A better understanding of the preferred embodi­ments of the invention will be had with reference to the accompanying drawings:

    Figure 1 is a top perspective view of a toilet having a downwardly open flush rim;

    Figure 2 is a cross-sectional view taken along line 2-2 in Figure 1, showing of one embodiment of a water distributor of the present invention installed in the toilet of Figure 1;

    Figure 3 is a fragmentary sectional view taken along line 3-3 of Figure 1;

    Figure 4 is a top perspective view of a pre­pared configuration of a water distributor such as shown in Figure 2 apart from the toilet rim; and

    Figure 5 is a cross-section view taken along line 5-5 of Figure 4.



    [0013] A water distributor 10 is best shown in Figure 4. It is preferably formed from an extrudable vinyl plastic such as Geon (R.T.M.) (obtained from B.F. Goodrich, Co.). After the extrusion, slits 11 are cut through the strip 12 preferably at an angle of 45° with respect to the longitudinal axis of the integral tube portion 13.

    [0014] The distributor 10 can be used in conjunction with a toilet 14 having a downwardly open flush rim 15. Water is carried from the toilet tank to the flush rim by suitable piping. At least one end of the outlet of the piping is positioned above the top surface 24 of the tube portion 13 or, alternatively, the piping outlet may be attached to a longitudinal end 16 of the distribu­tor 10.

    [0015] As best seen in Figure 2, the flush rim 15 has an outer side wall 17 which melds into the inner lower wall of the toilet bowl 18. There is also a downwardly directed inner rim side wall 19. Opposed walls 18 and 19 converge slightly to form a conduit 20.

    [0016] The linear water distributor is flexible so as to be able to bend to conform to the round shape of the rim, and the tube portion 13 is inwardly compressible (compare Figure 2 and Figure 4) so that the distributor can be squeezed between walls 17 and 19 into the pocket 20. Once installed, the strip 12 abuts against the wall 17, and the tube 13 abuts against the wall 19. The configuration of distributor as shown in Figures 4 and 5 is preferred as it assists in the insertion into the pocket 20. As indicated in Figure 2 the distributor can be of a more oval configuration.

    [0017] From Figure 5, one can see that the tube portion 13 has a series of outlets 21 on its radial periphery. Strip 12 is for guiding purposes. It extends out from the outer wall of the tube portion 13. Slits 11 form a plurality of partially downwardly directed water channels 23.

    [0018] As best seen in Figure 5, the radial openings 21 are in direct communication with the water channels 23 so as to form a continuous flow path. The strip 12, in this view, appears to be almost tangential to the tube.

    [0019] In an especially preferred form, the water channels 23 extend completely through the strip 12 in the radial direction, so that one wall 17 of the flush rim 15 can form end walls for the channels (see Figures 2 and 3).

    [0020] The present invention can easily be assembled in the rim. One simply inserts the distributor 10 under the rim, and it holds itself in place. No special tools are required for this purpose (although to expedite matters further, one could use a flat-bladed tool to push the distributor up into the rim). The distributor can be easily removed for replacement. A pointed tool can pierce into the tubular portion 13, and one can then exert a downward pressure.

    [0021] When water is introduced it can travel along the upper portion 24 of the tube 13 until it reaches a pressure and level where it travels radially outward towards the wall 18. The water will then travel down the guide slits 23 against the inner side 18 of the bowl. If desired, water could instead be introduced through inlet 16 into the inside of tube 13. In such case water would travel therethrough and out through the radial outlets 21 and into slits 23.

    [0022] Tube 13 is the preferred form of a compressible portion for compressive positioning in the rim 15. If desired the tube 13 could instead be a solid mass of compressible material and function in the previously described manner with the strip 12 and slits 23.

    [0023] The slits 11 have been illustrated as being at a 45° angle with respect to the longitudinal axis of the tubular member. However, this angle is not critical. Other angles which provide a horizontal force to the water may assist in cleaning. Further, while the strip on guide 12 has been shown as being installed against the wall 17, the distributor could be flipped upside down so that the guide portion 12 is against the wall 19.

    [0024] Moreover, slits 23 need not pass all the way through strip 12 in a radially outward direction so as to divide the strip 12 into separate pieces. Instead, they could be formed entirely inside the guide portion. Also, while Figure 2 shows that the side walls 17 and 19 of the rim converge, this would not be absolutely neces­sary and it is only part of the preferred embodiment. Further, while flexible vinyl plastic is the preferred material for forming the distributor, other flexible materials might also prove suitable.

    [0025] Inlet 16 is shown as being an axial inlet. It might instead be replaced with a radial inlet at some point along the line or more than one inlet could be used.

    [0026] Thus, while the preferred embodiments have been described above, it should be readily apparent to those skilled in the art that a number of other modifications and changes can be made to these embodiments without departing from the invention.


    Claims

    1. A water distributor for use in an open flush rim of a toilet bowl comprising a flexible tube portion (13); characterized by a guide portion (12) extending out from the outer wall of the tube portion (13) and having a plurality of at least somewhat down­wardly directable water channels (23); and said guide and tube portions being constructed and arranged so as to be able to retain the distributor in the flush rim of the toilet bowl in a compressive manner, with the guide portion being adapted to engage one wall surface (17 or 19) of the rim and the tube portion being adapted to engage another wall surface (19 or 17).
     
    2. The water distributor of claim 1, char­acterized by said flexible tube portion having at least one inlet (16) and a plurality of spaced radial outlets (21); said radial outlets (21) being in communication with said water channels (23).
     
    3. The water distributor of claim 1 or 2, characterized in that the guide portion is a substantially flat strip (12) that is attached in a substantially tangential manner to the tube portion (13).
     
    4. The water distributor of claim 3, char­acterized in that the water channels (23) extend com­pletely through the strip (12) in the radial direction and one wall (17 or 19) of the flush rim (15) can form end walls for the channels (23).
     
    5. The water distributor of any of claims 1 to 4, characterized in that the water channels (23) can be disposed in an angular manner in a generally horizontal flush rim so as to impart a horizontal force component to water passing therethrough.
     
    6. The water distributor of claim 5, char­acterized in that said angle is approximately 45° with respect to the longitudinal axis of the tube portion.
     
    7. The water distributor of any of claims 1 to 6, characterized in that said tube and guide portions (12, 13) are formed together in a one-piece construction.
     
    8. A flush rim for a toilet bowl of the type having a fixed top wall, fixed at least partially down­wardly directed sidewalls (17, 19), and a removable water distributor (10) mounted under the top wall and between said sidewalls, characterized by the inner surface of the sidewalls (17, 19) being devoid of support projections for the water distributor; the distributor (10) being sufficiently compressible to be normally held in place under the top wall and between the sidewalls (17, 19) by the compressive force of the distributor against the sidewalls (17, 19), and a plurality of at least partially downwardly directed water channels (23) in the water dis­tributor (10); whereby water may flow through the rim (15) in a conduit (20) defined by the top and sidewalls (17, 19) of the rim and the upper surface of the dis­tributor, and then pass through the channels (23) to a lower portion of the toilet bowl.
     
    9. The flush rim of claim 8, characterized in that the sidewalls (17, 19) of the flush rim (15) con­verge in a downwardly manner.
     
    10. The flush rim of claim 8 or 9, characterized in that the distributor (10) comprises in part a tubular structure (13).
     
    11. The flush rim of claim 10, characterized by a strip (12) adjacent said tube (13) in which the water channels (23) are formed.
     




    Drawing







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