[0001] This invention relates to saw blades and is particularly, but not exclusively concerned
with saw blades for use in cutting through wooden workpieces.
[0002] Materials, such as wood, have a grain which is formed by substantially aligned tough
fibres forming the grain. In the case of wood, the fibres, which are formed from a
tough organic material known as ligmin, are held together relatively weakly. Accordingly,
cutting a wooden workpiece transverse to the direction of the grain which involves
cutting through the tough fibres is more difficult than cutting with the grain which
involves parting the fibres. Hitherto, a worker wishing to cut a wooden workpiece
both transversely and with the grain, had had to use two separate saws each having
different teeth arrangements, namely a cross-cut saw and a rip saw. The use of two
different saws for the reason stated is not only a time consuming disadvantage but
also requires a woodworker to constantly adjust his sense of balance and feel when
using the different saws.
[0003] The applicant is aware of the following prior art, none of which discloses the subject
matter of the present application.
[0004] GB1,117,908 (The Stanley Works) discloses a circular saw blade comprising spaced
groups of neutral teeth (i.e adapted to cut when the blade i.s driven in either direction)
of constant pitch separated by tooth groups each comprising first and second teeth
adapted to cut when the blade is rotatably driven in alternate directions.
[0005] GB1,086,152 (Herman and Savage) discloses a folding saw having a cutting edge and
possessing a similar arrangement of cutting teeth to that described in GB1,117,908.
[0006] GB707,727 (Jonsson) discloses a sai blade comprising consecutive groups of two neutral
dust grinding (raker) teeth between two opposed cutting teeth of the same pitch.
[0007] GB522,283 (Owen) discloses a saw blade including a series of main tooth groups each
group comprising first and second opposed pairs of teeth adapted to cut when the blade
is driven in opposite directions and separated by pairs of raker teeth having a smaller
pitch.
[0008] GB433,260 (Campbell) discloses a double handed cross cut saw having a cutting edge
comprising opposed groups of cutting teeth, which gradually reduce in pitch towards
the respective ends of the blade and considered with respect to a central pair of
raker teeth.
[0009] GB236,099 (Matson) discloses a saw blade having a series of groups of major teeth,
separated by deep debris clearing slots, each group comprising two pairs of oppositely-inclined
teeth of constant pitch.
[0010] It is an object of the invention to mitigate the foregoing disadvantages associated
with conventional saws and saw blades.
[0011] According to one aspect of the invention there is provided a saw blade comprising
spaced faces and a cutting edge in which the cutting edge comprises groups of cutting
teeth in which each group comprises at least one major tooth, the major tooth being
of greater height than neighbouring teeth of the same group and adapted to cut when
the blade is moved in a direction opposite from the cutting direction of, the other
teeth in the group.
[0012] A saw blade and a saw in accordance with the invention will now be described, by
way of example only, with reference to the accompanying FIgs 1 & 1 in which:
Fig 1-is an elevation of a circular saw blade in accordance with the invention.
Fig 2 is an elevation of a hand saw in accordance with the invention.
[0013] The circular saw blade 10 shown in Fig. 1 comprises spaced flat faces 12 and 14 (14
obscured), and a toothed edge 16, having spaced groups of teeth eg 18. The groups
of teeth are separated by saw-dust clearance slots, eg 19. In use, the blade 10 is
drivably mounted on, for example, the drive shaft of a circular saw which is passed
through a central circular aperture 18.
[0014] The group of teeth 19 will now be described in detail, the other groups having corresponding
features. Group 19 comprises a large-pitch cutting tooth 22 on a leading edge of the
group which is adapted to cut when the blade is driven in a clockwise direction; and
five smaller teeth eg 24 of equal pitch, extending toward the opposite end of the
group, which are adapted to cut when the blade is driven in the opposite direction.
Although the smaller pitch teeth are of equal pitch it is envisaged that teeth of
varied pitch may be substituted therefor.
[0015] As mentioned above, in use, the saw blade 10 is drivably mounted on the drive shaft
of a circular saw. In order to cut a wooden workpiece along its grain and then across
the grain the blade is first driven at highspeed to cut the workpiece with the large
pitch teeth eg 22. Then, to cut the wood across the grain the blade is driven at high
speed in the opposite direction, i.e. anticlockwise, to cut the wood across the grain
with the smaller pitch teeth 24.
[0016] To alter the direction in which the blade is driven the blade may be demounted from
the drive shaft and replaced facing in the opposite direction whereby when the shaft
is rotated the blade will turn in the opposite direction. Alternatively, the circular
saw may be provided with a switching device which allows the drive shaft to be driven
in different directions thus avoiding the need to demount the blade from the drive
shaft.
[0017] The hand saw 30 shown in Fig. 2 has a similar cutting edge 31, to that described
for the saw blade 10 in that it comprises'spaced groups of teeth eg. 32, divided by
saw-dust clearance notches eg 33. Each group of teeth comprises a tooth 34 of greater
height on a leading edge of the group and four smaller teeth eg 36 extending to the
other end of the group.
[0018] The large pitch tooth 34 is adapted to cut when the blade is drawn in the direction
of the arrow A, and the smaller pitch teeth are adapted to cut when the blade is drawn
in the direction of arrow B, i.e. in the opposite direction.
1. A saw blade having a cutting edge which comprises groups of cutting teeth in which
each group comprises at least one major tooth, the major tooth being of greater height
than neighbouring teeth of the same group and adapted to cut when the blade is moved
in a direction opposite from the cutting direction of, the other teeth in the group.
2. A saw blade according to claim 1 in which each major tooth is shaped to cut when
the blade is moved in one direction only.
3. A saw blade according to any preceding claim in which all teeth in each group are
shaped to cut in one direction only.
4. A saw blade according to any preceding claim in which the groups of teeth are spaced
apart in the direction of cutting.
5. A saw blade according to claim 4 in which the groups of teeth are spaced by debris
clearance means.
6. A saw blade according to claim 5 in which the debris clearance means comprises
a notch extending radially inwardly from the cutting edge and disposed between adjacent
tooth groups.
7. A saw incorporating a saw blade in accordance with any preceding claim.
8. A saw blade constructed and arranged substantially as shown in Fig. 1.
9. A saw constructed and arranged substantially as shown in Fig 2.