Background of the Invention
[0001] Known thermal switches are activated by a bimetallic strip that undergoes a temperature
change. The bimetallic strip controls an electrical contact as it undergoes temperature
changes. Thermal switches based upon bimetallic strips have a wide range of applications
including current overload protection, temperature control, fire detection, etc..
[0002] Known magnetic switches are controlled either by a permanent magnet, as in the case
of a magnetic reed switch, or controlled by an electromagnet. Magnetic reed switches
are used in burglary detection, and electromagnetic controlled switches are used in
relays.
[0003] It would be desirable to provide a simple and inexpensive switch that would be responsive
to both thermal energy and magnetic energy.
Summary of the Invention
[0005] Accordingly, it is a primary object of the invention to provide a switch arrangement
which is responsive to both thermal energy and magnetic energy.
[0006] To achieve the foregoing and other objects an electrical switch is provided which
includes a housing, a fixed wire supported by the housing, a fixed electrical contact
supported by the fixed wire, a movable spring wire supported by the housing, and a
movable electrical contact supported by the movable spring wire. The movable electrical
contact is capable of contacting the fixed electrical contact and is movable by magnetic
force urging the movable contact towards the fixed contact. At the same time tha the
movable contact is under the influence of the magnetic force, the movable wire is
also movable by thermal energy to move it away from the fixed wire thereby permitting
the movable electrical contact to be moved by thermal energy out of contact with the
fixed electrical contact. The movable wire is comprised of a bimetallic strip having
magnetic properties. Such a movable wire is responsive to both magnetic energy using
it in one direction and thermal energy urging it in the opposite direction at the
same time.
[0007] One example of use of the switching arrangement of the invention is for a combined
burglary detection and fire detection switch. For such an application, the movable
contact resides on a movable thermally responsive bimetallic strip that is also responsive
to magnetic control. The movable contact will be urged towards the fixed contact by
a permanent magnet such as used in a conventional magnetic reed switch. Such a permanent
magnet is normally present in a location such as a door or window, and magnet influence
is felt as long as there is no burglary; that is as long as the permanent magnet is
in the proximity of the switch contacts. When a burglary occurs, the magnet is no
longer in the vicinity of the switch contacts, and the switch contacts will open.
[0008] At the same time that the magnet is urging the movable bimetallic strip to be in
the normally closed position with the fixed contact, the bimetallic strip is responsive
to thermal energy and will cause the movable contact to move in the opposite direction
when sufficient thermal energy is sensed. That is, when sufficient thermal energy
is sensed, such as from a fire, the bimetallic strip will cause the movable contact
to move away from the fixed contact.
[0009] The thermally responsive bimetallic strip can respond to both extraneous thermal
energy, such as in detecting a fire, and can also respond to thermal energy generated
by excessive electrical current running through the circuit and across the movable
and fixed electrical contacts. In this way, the switch of the invention can be used
as a protective device for a circuit overload. The switch of the invention can be
used for overload protection for both a burglary/fire detection switch and a relay
switch.
[0010] Although the examples discussed above describe the magnetic energy as urging the
electrical contacts into the closed position and the thermal energy urging the contacts
into the open position, the opposite situation can also be utilized; that is, the
magnetic energy can be used to urge the switch contacts into the open position, and
the thermal energy can urge the switch contacts into the closed position. The key
feature is that the magnetic energy and the thermal energy urge the switch contacts
into the opposite positions.
Brief Description of the Drawings
[0011]
Fig. 1 is a view of a magnetic and thermal reed switch in the absence of a magnet
to influence the switch.
Fig. 1-1 is a view of the switch in Fig. 1 when a permanent magnet is influencing
the switch in the absence of a temperature overload.
Fig. 1-2 is a view of the switch in Fig. 1-1 when a temperature overload is present.
Fig. 2 is a view of a relay having a switching arrangement responsive to both magnetic
and thermal energies.
Fig. 3 is a view an electromagnet operated switch that is also responsive to thermal
energy.
Detailed Description of the Preferred Embodiment
[0012] With reference to Fig. 1, housing 105 supports fixed wire 102 on insulated part 104
and also supports movable wire 101. Movable wire 101 has bimetallic strip 103 which
supports movable contact 106. The fixed wire 102 supports fixed contact 107. Switch
contacts 106 and 107 are normally open in the absence of magnetic energy as shown
in Fig. 1.
[0013] In Fig. 1-1, a permanent magnet 110 is present and causes switch contacts 106 and
107 to be normally closed. In Fig. 1-1, there is no thermal overload.
[0014] In Fig. 1-2, the permanent magnet 110 is still exerting its influence to urge the
switch contacts closed. However, a thermal overload is present as depicted by the
candle flame 111, and the bimetallic strip 103 causes the switch contacts 106 and
107 to open.
[0015] It is understood that if the thermal overload would be removed, then the switch contacts
would resume their closed position shown in Fig. 1-1. It is also understood that the
source of thermal overload can be a circuit overload in the circuit including the
switch contacts 106 and 107.
[0016] As shown in Figs. 1-1 and 1-2, the bimetallic strip 103 is connected at one of its
ends to the movable wire 101. At the other end of the bimetallic strip, the movable
contact 106 is supported. With this arrangement, the movement of the switch contacts
106 and 107 apart during thermal overload is at a maximum level.
[0017] In Fig. 2, the switch arrangement of the invention is shown in an electric relay.
Here, electromagnet coil 201 surrounds iron core 202 which is connected to support
203. In Fig. 2, the coil 201 is deenergized, and the switch contacts 106 and 107 are
open.
[0018] However, when the coil 201 is energized, magnetically responsive structure 204 is
pulled toward the coil 201 and the switch contacts 106 and 107 will close (as shown
in the circled region at the end of the arrow in Fig. 2). As all times, spring 205
biases the element 204 to remain away from the coil 201 and keep switch contacts 106
and 107 open. Only when the coil 201 is energized, will the spring 205 be overcome
and the switch contacts 106 and 107 close.
[0019] The bimetallic strip 103 protects the relay controlled circuit from overload. When
the relay controlled circuit is overloaded, the bimetallic strip 103 will overheat
and will open the switch contacts 106 and 107 even though the coil 201 is energized.
[0020] In Fig. 3 another electromagnetic controlled switch is shown. The bimetallic strip
103 is present on one or more of multiple movable contacts 106. The operation of the
switch in Fig. 3 is similar to the operation of the relay shown in Fig. 2.
1. An electrical switch, comprising:
a housing,
a fixed wire supported by said housing,
a fixed electrical contact supported by said fixed wire,
a movable spring wire supported by said housing,
a movable electrical contact supported by said movable spring wire, said movable electrical
contact capable of contacting said fixed electrical contact,
said movable wire being movable by magnetic force towards said fixed wire thereby
permitting said movable electrical contact to by moved by magnetic force into contact
with said fixed electrical contact, and
said movable wire being movable by thermal energy away from said fixed wire thereby
permitting said movable electrical contact to be moved by thermal energy out of contact
with said fixed electrical contact.
2. The electrical switch described in Claim 1 wherein said movable wire is a bimetallic
strip.
3. The electrical switch described in Claim 2 wherein said bimetallic strip is located
on said movable wire on the side of said movable wire that is opposite to the side
of said movable wire which supports said movable contact.
4. The electrical switch described in Claim 1 wherein said movable contact is urged
away from said fixed contact by a spring bias, and wherein said movable contact is
urged toward said fixed contact by magnetic force.
5. An electrical switch according to anyone of Claims 1 to 3 characterised in that
the movable wire is movable by a permanent magnet towards said fixed wire thereby
permitting said movable electrical contact to be moved by magnetic force into contact
with said fixed electrical contact, and in that the movable wire is movable by extraneous
thermal energy away from said fixed wire thereby permitting said movable electrical
contact to be moved by extraneous thermal energy out of contact with said fixed electrical
contact.
6. An electrical switch, according to anyone of Claims 1 to 3 characterised in that
the movable wire is movable by a permanent magnet towards said fixed wire thereby
permitting said movable electrical contact to be moved by magnetic force into contact
with said fixed electrical contact, and in that the movable wire is movable away from
said fixed wire by thermal energy from an electric current running through said movable
wire thereby permitting said movable electric contact to be moved out of contact with
said fixed electrical contact by thermal energy generated within said housing.
7. An electrical switch according to anyone of Claims 1 to 3 characterised in that
the movable wire is movable by an electromagnet towards said fixed wire thereby permitting
said movable electrical contact to be moved by magnetic force into contact with said
fixed electrical contact, and in that the movable wire is movable by extraneous thermal
energy away from said fixed wire thereby permitting said movable electrical contact
to be moved by extraneous thermal energy out of contact with said fixed electrical
contact.
8. An electrical switch according to anyone of Claims 1 to 3 characterised in that
the movable wire is movable by an electromagnet towards said fixed wire thereby permitting
said movable electrical contact to be moved by magnetic force into contact with said
fixed electrical contact, and in that the movable wire is movable away from said fixed
wire by thermal energy generated by an electric current running through said movable
wire thereby permitting said movable electrical contact to be moved out of contact
with said fixed electrical contact by thermal energy generated within said housing.
9. An electrical switch according to Claim 5 or Claim 6 characterised in that the
permanent magnet is disposed outside the housing.
10. An electrical switch according to Claim 5 or Claim 6 characterised in that the
permanent magnet is disposed inside the housing.