[0001] This application relates to a plate register pin for positioning a printing plate
on a printing cylinder and more particularly to a register pin which is movable between
extended and retracted positions and to a method of cylinder assembly.
Background of the Invention
[0002] In some printing applications the printing plate (or blanket) is mounted on a magnetic
cylinder and is held on the surface of the cylinder by magnetic attraction. If precise
positioning of the plate on the cylinder is important, the cylinder may have one
or more register pins which locate the plate. One such construction is shown in Kostal
3,919,937.
[0003] Some printing plates are quite thin, for example, less than .020" in thickness. The
register pin should not extend above the plate surface. Wth such a small pin height,
engagement of the plate edge with the pin while manipulating the plate on the magnetic
cylinder surface is difficult. Moreover, to avoid having a longitudinal gap between
the plate edges, it is necessary that both edges be notched to fit the pin.
Summary of the Invention
[0004] In accordance with the invention, the cylinder is provided with a retractable register
pin.
[0005] More particularly, means defining a hole extend inward from the peripheral surface
of the cylinder and the pin is slidable in the hole between an extended position with
a portion of the pin above the cylinder surface for engagement with the printing plate
and a retracted position in which the pin does not extend above the cylinder surface.
In the extended position, the pin is preferably above the cylinder surface a distance
greater than the plate thickness and in the retracted position the pin is flush with
the cylinder surface.
[0006] Another feature of the invention is that the hold in the cylinder is defined by a
bushing fitted in the cylinder, the register pin being movable radially of the cylinder
in the bushing. An O-ring on the pin moves in a groove on the inner wall of the bushing,
limiting the movement of the pin outwardly of the cylinder. A second O-ring on the
pin grips the inner wall of the bushing, preventing rotation of the pin.
[0007] A further feature of the invention is the method of assembly of the retractable plate
register pin with a printing cylinder comprising the steps of drilling a hole in the
cylinder, inserting a bushing and pin in the hole with both the bushing and the pin
extending beyond the finished surface dimension of the cylinder and cutting the bushing
and pin to the finished surface dimension.
[0008] Further features and advantages of the invention will readily be apparent from the
following specification and from the drawings, in which:
Figure 1 is a diagrammatic perspective of a cylinder with register pins and a printing
plate;
Figure 2 is an enlarged fragmentary plan of the cylinder, register pin in extended
position and one edge of a printing plate;
Figure 3 is a section taken along line 3-3 of Figure 2;
Figure 4 is a view similar to Figure 2 with the pin retracted and the plate wrapped
around the cylinder;
Figure 5 is a section taken along line 5-5 of Figure 4;
Figure 6 is a diagram of the pin and a pull tool used in removing the pin from the
retracted to extended position; and
Figure 7 illustrates the manufacture of the cylinder and register pin.
[0009] A magnetic cylinder for a printing plate or for an offset blanket is shown in Peekna
application SN 763,128 filed August 6, 1985, and assigned to the assignee of this
invention. The retractable register pin of this application is particularly suited
for use in mounting a printing plate on the Peekna printing plate cylinder. The register
pin may also be used in mounting the blanket and carrier plate on the blanket cylinder,
as well as with plates or blankets on other magnetic cylinders.
[0010] In Figure 1 a magnetic cylinder 10 has shafts 11 for mounting in a press. Register
pins 12 extend radially outwardly from the cylinder surface. A printing plate 13 of
ferromagnetic material has an edge 14 with notches 15 which engage the register pins
12 locating the plate circumferentially and longitudinally of the cylinder.
[0011] The register pin 12 is shown in extended position in Figures 2 and 3, and in retracted
position in Figures 4 and 5. With the pin 12 extended, the edge 14 of plate 13 is
positioned against the side of the pin. The plate is wrapped around the cylinder 10,
the pin 12 retracted as seen in Figures 4 and 5 and the edge 18 of the plate lies
adjacent notched edge 14.
[0012] With a pin diameter of the order of 1/4 inch, the notch 15 may have a depth of the
order of 1/32 inch. The small gap in the plate surface is negligible.
[0013] The pin 12 is cylindrical and is movable radially of the cylinder in a bushing 20
which extends into the cylinder through the magnetic structure 21, brass sleeve 22
and into the iron core 23 of the cylinder. There are two spaced apart grooves 26,
27 on the outer surface of pin 12 in which O-rings 28, 29, respectively, are received.
O-ring 29 is seated in an elongated groove 30 in the inner wall of bushing 20. O-ring
29 engages the upper end of grooves 30 limiting the movement of pin 12 outwardly
to its extended position, as seen in Figure 3. For a plate thickness of .015 to .02
inch, the register pin in its extended position may be .05 inch above the cylinder
surface. Inward movement of the register pin 12 is limited by engagement of the inner
end of the pin with the inner surface 32 of the hole in cylinder core 23.
[0014] O-ring 28 is compressed against the inner wall of bushing 20 and prevents rotation
of the register pin. The O-rings are preferably on the outer surface of the pin rather
than on the inner surface of the bushing to facilitate mounting and replacement. The
inner end of the pin is tapered at 33 to facilitate insertion of the pin into the
O-rings.
[0015] Register pin 12 has a longitudinal bore 34 extending therethrough to relieve fluid
pressure inside bushing 20. A shoulder 35 in the bore is engageable by the head 36
of a tool 37, Figure 6, to pull the pin to its extended position. A hole 40 extends
laterally through the wall of pin 12 to the longitudinal bore 34 at a point between
the O-rings 28, 29. This hole relieves fluid trapped between the pin and the inner
wall of bushing 20.
[0016] The cylinder is fabricated with the magnetic structure 21 oversize. The surface of
the cylinder is then ground or otherwise cut to the desired dimension. The register
pin 12 is assembled with the cylinder as a part of this operation. First, a hole is
drilled in the cylinder to receive bushing 20. The bushing, which is longer than the
desired finished dimension, is inserted in the hole with its lower end seated on the
surface 32 at the base of the hole in the cylinder. Register pin 12 with the O-rings
28, 29 mounted thereon is then inserted into bushing 20 with its lower end seated
on the surface 32. The length of pin 12 is such that its outer end is outside the
finished surface of the cylinder. The cylinder, bushing 20 and pin 12 are then ground
or otherwise cut to the desired finished dimension. The bore 34 through pin 12 is
filled with a suitable material, as grease, during the cutting operation to keep
metal particles out of the bore and bushing. The grease is removed after the cylinder
has been cut. As indicated in Figure 7, the rough radius of the cylinder is of the
order of 3.632" while the finished radius is of the order of 3.607". The bushing 20
and pin 12 have initial lengths which may be such that they extend beyond the rough
surface of the cylinder.
1. In a printing cylinder having a magnetic surface structure for holding a printing
plate thereon, a retractable plate register pin, comprising:
means defining a hole extending inward from the peripheral surface of said cylinder;
and
a pin slidable in said hole between an extended position with a portion of the
pin above the cylinder surface for engagement with said printing plate and a retracted
position in which the pin does not extend above the cylinder surface a distance greater
than the thickness of the printing plate.
2. The printing cylinder of claim 1 in which the pin, in the retracted position, is
flush with the cylinder surface.
3. The printing cylinder and register pin of claim 1 in combination with a printing
plate of ferromagnetic material registered on the cylinder by engagement of one edge
surface of the plate with said pin in its extended position, the plate being wrapped
around the cylinder and held thereon by magnetic attraction, the plate edge opposite
said one plate edge lying closely adjacent said one plate edge with said pin in its
retracted position.
4. The printing cylinder of claim 1 having two retractable plate register pins spaced
longitudinally on the peripheral surface of the cylinder along a line parallel with
the cylinder axis.
5. The cylinder and printing plate of claim 3 in which the register pin in its extended
position projects outside the cylinder surface a distance greater than the thickness
of the printing plate.
6. The cylinder and printing plate of claim 3 in which said one plate edge has a notch
therein which complements said register pin to position the plate peripherally and
axially on the cylinder.
7. The cylinder and plate of claim 6 in which said pin is cylindrical and the notch
in the plate edge has an angular extent less than 180°.
8. The retractable plate register pin of claim 1 in which the means defining a hole
in the cylinder includes a bushing fitted in the cylinder with the register pin being
movable radially of the cylinder in the bushing.
9. The retractable plate register pin of claim 8 including means providing complementary
surfaces to limit movement of the pin outwardly of the cylinder.
10. The retractable plate register pin of claim 9 in which said last mentioned means
comprises an O-ring on said pin which moves in an annular groove in the inner wall
of the bushing.
11. The retractable plate register pin of claim 8 including an O-ring on said pin
to grip the inner wall of said bushing, preventing rotation of the pin.
12. The retractable plate register pin of claim 8, including:
two spaced apart peripheral grooves on said pin;
an O-ring in each groove; and
a groove on the inner wall of said bushing, receiving one of said O-rings to
limit movement of the pin outwardly of the cylinder, the other O-ring engaging the
inner wall of said bushing to prevent rotation of the pin.
13. The retractable plate register pin of claim 8 in which the pin has a bore extending
axially thereof, the bore having a surface for engagement with a complementary surface
on a tool to move the pin outwardly of the cylinder to its extended position.
14. The retractable plate register pin of claim 8 in which said pin has an axial bore
therein with a relief hole extending laterally through the pin wall.
15. The method of assembly of a retractable plate register pin with a printing cylinder,
comprising:
drilling a hole in the cylinder;
inserting a bushing and pin in the hole, with the pin retracted in the bushing,
both the bushing and pin extending above the finished surface of the cylinder; and
cutting the bushing and pin to the finished surface dimension of the cylinder.
16. The method of claim 15 in which said pin has an axial bore, the method including
the step of filling said bore with a removable material before cutting the bushing
and pin.
17. The method of claim 6 including the step of thereafter removing the material from
the bore of the pin.