[0001] This invention concerns a method to preheat and heat billets, blooms or slabs so
as to optimise their temperature for a successive rolling operation.
[0002] The invention provides for the overall form of the method to lead to a saving of
energy by a reduction of energy consumption.
[0003] The invention is applied correctly in cooperation with a continuous casting plant.
[0004] The known art envisages that billets, blooms and slabs coming from a continuous casting
plant are heated before passing on to the rolling cycle.
[0005] Moreover, the known art visualises that the cold charges forming a buffer stock are
heated before moving to the rolling cycle.
[0006] The known art envisages also that during stoppages of rolling for any reason the
material leaving the continuous casting is parked so as to become a cold charge.
[0007] JP-A-57 202907 discloses that billets and blooms are occasionally switched momentarily
from the normal path which they follow before reaching the pre-heating furnace, and
are deposited in an auxiliary heating furnace.
[0008] US-A-4,311,454 provides for a traditional system to transfer blooms and billets,
the system being improved by an additional movement imparted to the blooms and billets
so as to make them pass from a pre-heating furnace to a heating furnace with a change
in their axis of feed.
[0009] DE-A-3.310.867 discloses a multiple furnace to heat billets.
[0010] JP-A-5 820301 provides a multiple furnace to heat billets.
[0011] JP-A-58 204128 provides a unit consisting of a heating furnace and pre-heating furnace
positioned in parallel.
[0012] JP-A-59 190327 also provides a unit consisting of a heating furnace and a pre-heating
furnace, separate from each other but positioned in working sequence.
[0013] The present applicant has established that these systems of handling billets, blooms
and slabs entail a considerable waste of energy with high consumption and great waste.
He has therefore set himself the problem of determining a method for handling these
products which is such that the heating operations take place in an optimised manner
from the point of view of an energy balance as well.
[0014] The invention is therefore obtained with a method to preheat billets, blooms or slabs,
before rolling, as they arrive from a store of cold charges or from continuous casting,
such method involving a preheating furnace and a heating furnace and being characterized
in that the preheating and heating- furnaces are connected in coordination, in which
method: -
- material arriving from the store of cold charges passes through the preheating furnace
and the heating furnace,
- material arriving from the continuous casting but momentarily halted due to work
in progress in the rolling plant is transiently stored in the preheating furnace and
is then passed through the heating furnace when such work has ended and rolling can
restart,
- and material coming from the continuous casting passes through the heating furnace
before reaching the rolling process during a normal cycle.
[0015] According to the invention the material to be rolled can come from a cold charge
store or buffer store and be parked temporarily to await re-approval or maintenance
of the rolling plant or can pass continuously through directly from the continuous
casting.
[0016] According to the invention a preheating and holding furnace and a heating furnace
are provided. These two furnaces are positioned in series and connected at position
16 and cooperate with each other in enabling the material to pass through correctly.
[0017] According to the invention it is possible to envisage one single furnace divided
into two diversely specialized zones.
[0018] The attached figure shows diagrammatically the preferred embodiment employed to illustrate
the invention.
[0019] According to the invention the material forming a cold charge 15 and coming from
a cold charge store 10 enters a preheating furnace 12 and passes on to a heating furnace
13 and then to a rolling line.
[0020] Material 17 consisting of product arriving from continuous casting 11 and retained
in a holding phase, since the rolling plant 14 is being maintained or having the rolling
groove changed, is parked provisionally in the preheating furnace 12 before being
moved to the heating furnace 13 and then to the rolling process 14.
[0021] Likewise, material 18 coming from continuous casting 11 goes directly to the rolling
process 14 after being heated in the heating furnace 13.
[0022] The invention therefore provides for the material coming from continuous casting
and waiting to pass to the temporarily halted rolling plant to be parked transiently
in the preheating furnace 12.
1 - Method to preheat billets, blooms or slabs, before rolling (14), as they arrive
from a store of cold charges (10) or from continuous casting (11), such method involving
a preheating furnace (12) and a heating furnace (13) and being characterized in that
the preheating (12) and heating (13) furnaces are connected in coordination , in which
method:
- material (15) arriving from the store of cold charges (10) passes through the preheating
furnace (12) and the heating furnace (13),
- material (17) arriving from the continuous casting (11) but momentarily halted due
to work in progress in the rolling plant (14) is transiently stored in the preheating
furnace (12) and is then passed through the heating furnace (13) when such work has
ended and rolling can restart,
- and material (18) coming from the continuous casting (11) passes through the heating
furnace (13) before reaching the rolling process (14) during a normal cycle.
2 - Method as claimed in Claim 1, in which the heating (13) and preheating (12) furnaces
are separate but cooperate (16) for the passage of the material (15-17).
3 - Method as claimed in Claim 1, in which the heating (13) and preheating (12) furnaces
form one single furnace comprising two diversely specialized zones.