[0001] The invention relates to a device for packing filled bags in boxes, provided with
means of conveyance for bringing in the bags in a horizontal position.
[0002] Packing bags filled with product, for example chips, in a horizontal position is
a generally known process, but for various reasons packing the filled bags in the
upright position is often preferred. One of these reasons can be that during stacking
of horizontal bags the product in the bag at the bottom runs a high risk of being
damaged. Another reason can be that the display function is better if the bags are
packed upright.
[0003] In a known packing machine for packing filled bags in the upright position, bags
stacked horizontally on top of each other are pushed into a tilted box. This machine
is fairly complex, in particular due to the fact that it has to be possible to tilt
the box and move it to various height positions.
[0004] The object of the invention is to eliminate this disadvantage and produce a device
of the type mentioned in the preamble which is simpler and more reliable than known
machines for packing filled bags upright in boxes.
[0005] According to the invention, the device is to this end characterized by tilting and
collection elements for tilting the bags to the upright position and collecting them
into a row, a cassette provided with a removable or openable bottom for taking rows
of tilted bags, a pusher cylinder for pushing each row of bags into the cassette,
and means for opening or removing the cassette bottom and allowing the contents of
the cassette to fall into a box placed underneath the cassette.
[0006] The filled bags tilted into the upright position are pushed per row into the cassette
and fall into the box when the bottom of the cassette is open.
[0007] There are various ways of tilting the bags. For example, the bags slide from a steep
chute onto a support or into the cassette. However, more precise results are obtained
if the tilting and collection elements contain four plates arranged in the shape of
a cross on a rotatable shaft.
[0008] In order to make filled bags land in a controlled manner in a horizontal position
on a horizontal plate of the rotating cross, the feed conveyance means open out into
a removable or openable supporting plate directly above a horizontal plate of the
tilting and collection elements.
[0009] The boxes can be placed by hand under the cassette, but it is more efficient if the
device has a feed conveyor for empty boxes and a forcing cylinder for a box disposed
directly underneath the cassette, near the end of said conveyor.
[0010] Each box can now be placed directly underneath the cassette. The correct position
of each box relative to the cassette is ensured if the cassette is provided at its
bottom end with locators which fit into a box.
[0011] The invention will now be explained in greater detail with reference to the figures,
which show schematically an example of an embodiment.
Fig. 1 shows a perspective view of the device.
Fig. 2 shows a perspective view of the same device seen from another side.
[0012] The device shown comprises a feed conveyor 1 for bringing in the bags in the horizontal
position, filled with product such as chips. At the discharge end of the conveyor
is a supporting plate 2 in the form of two hinged flaps 2a, 2b which can be moved
between a horizontal and a vertical position, for example by means of a hydraulic
cylinder (not shown).
[0013] Underneath the supporting plate 2 is a tilting mechanism 3 in the form of four plates
3a, 3b, 3c, 3d, which are arranged in the form of a cross and are fastened to a shaft
4 which can turn stepwise through 90 degrees.
[0014] The bags brought in by the conveyor 1 come to rest in succession on the supporting
plate 2 and, when the parts 2a, 2b are flapped, on a horizontal plate of the tilting
mechanism. A predetermined number of bags are collected on the said horizontal plate.
This number can be counted in a manner known per se by a photoelectric cell or the
like.
[0015] Once the predetermined number of bags has collected lying on top of each other on
a horizontal plate of the tilting mechanism 3, the motor (not shown) of the shaft
4 is given the command to turn the shaft through 90 degrees. The bags consequently
end up in an upright position. In order to prevent the bags from falling off, a vertical
plate 5 is provided near the tilting mechanism.
[0016] Viewed in the longitudinal direction of the shaft 4, a cassette 6 is placed behind
the tilting mechanism. It is designed as a box with open front side, closed rear wall
and closed side walls, and a bottom which can be opened or removed. In the example
shown the cassette bottom consists of two hinged parts which can be compared with
parts 2a, 2b of the supporting plate 2.
[0017] In order to push a row of tilted bags out of the tilting device 3 into the cassette
6, the device has a hydraulic or pneumatic pusher cylinder 7 with pusher plate 8.
In order to guide the pusher plate, use is made of guide rods 9, which can move in
guide sleeves 10.
[0018] Underneath the cassette is a box support 11 which can be moved up and down by means
of a forcing cylinder 12. In the lowest position of the support 11 it is positioned
in front of a box feed conveyor 13 in such a way that a box fed in can land on the
support 11. In the highest position of the support 11 a box in position on said support
is pressed against the bottom side of the cassette, and trapezoidal locators 14 disposed
on the bottom side of the cassette project into the box and position it relative to
the cassette.
[0019] It will be clear that a row of bags pushed by the cylinder 7 with plate 8 out of
the tilting device 3 into the cassette 6 can fall into a box by opening or removing
the cassette bottom.
[0020] In the case of boxes whose length is much greater than their width the cassette can
be made correspondingly longer, while the lengthwise direction coincides with the
pushing direction of the cylinder 7. The pusher plate 8 fixed on the piston rod of
said cylinder then has two positions: a position in which the first row of tilted
bags is pushed into the rear part of the cassette, and a position in which a second
row of tilted bags is pushed in front of this first row into the cassette. The box
is, of course, fed in with its lengthwise direction parallel to the pushing direction
of the cylinder 7. By means of a control unit, which is not shown, the functioning
of the cylinder 7 will have to be controlled in such a way that the pusher plate 8
is taken successively into the two above-mentioned positions.
[0021] Various other modifications and additions are possible within the scope of the invention.
The cross-shaped tilting device shown is preferred, but could be replaced by another
tilting mechanism, for example by a slanting chute. The supporting plate 2 and the
bottom of the cassette 6 could be horizontally slidable, instead of being made up
of two hinged parts.
[0022] Essential for the invention is the use of a cassette with a bottom which can be
opened or removed.
1. Device for packing filled bags in boxes, provided with means of conveyance for
bringing in the bags in a horizontal position, characterized by tilting and collection elements for tilting the bags to the upright position and
collecting them into a row, a cassette provided with a removable bottom for taking
rows of tilted bags, a pusher cylinder for pushing each row of bags into the cassette,
and means for opening or removing the cassette bottom and allowing the contents of
the cassette to fall into a box placed underneath the cassette.
2. Device according to Claim 1, characterized in that the tilting and collection elements comprise four plates arranged in the shape of
a cross on a rotatable shaft.
3. Device according to Claim 2, characterized in that the feed conveyance means open out into a removable or openable supporting plate
directly above a horizontal plate of the tilting and collection elements.
4. Device according to one of the preceding claims, characterized in that the device has a feed conveyor for empty boxes and a forcing cylinder for a box disposed
directly underneath the cassette, near the end of said conveyor.
5. Device according to Claim 4, characterized in that the cassette is provided at its lower end with locators which fit into a box.