BACKGROUND AND SUMMARY OF INVENTION:
[0001] This invention relates to a shovel dipper bail assembly and, more particularly, to
an assembly which permits the dipper to be raised higher on a given machine before
it interferes with the boom tip sheaves than prior assemblies.
[0002] Power shovels have been employed in excavating since before the turn of the century,
viz., steam shovels. Over all of these years, it is apparent that many design improvements
have been made but a long-standing problem has resided in the inability of raising
the dipper to the maximum height possible.
[0003] Conventionally, a power shovel includes a lifting boom mounted on the prime mover
and, intermediate the length of the boom, the dipper stick is pivotally mounted thereon.
The outer end of the boom is equipped with cable sheaves and cables are entrained
therein for connection with the bail of the dipper. The cables are connected to the
bail of the dipper by means of a hitch assembly which heretofore has limited the height
to which the dipper can be elevated. For example, in co-owned, expired U. S. Patent
2,034,854, a lifting hitch is seen that projects substantially above the bight of
the U-shaped bail. Such an arrangement has been generally employed down to the present
where padlock lugs have been welded to the bail bight in order to provide a pivotal
mounting for the hitch.
[0004] Over the years, other expedients have been attempted to increase the ability to
elevate the dipper. It will be appreciated that the higher the dipper can be raised
-- relative to the lifting boom -- the higher the bank in which the machine can be
operated and it is also possible to dump from higher heights to suit larger trucks
-- thereby extending the performance capability range of a given machine. One expedient
has consisted of "D-rings" which permitted the cable connection to the bail to be
substantially at the bight level, but this expedient was rejected by the excavating
art because it resulted in accelerated wear on the lifting cables.
[0005] According to the instant invention, we have achieved the goal of substantially maximum
elevatability without the attendant disadvantages of the previously employed D-ring
construction by utilizing a lift hitch assembly which is rotatably mounted on a cylindrical
section of the bail bight. Advantageously, the cable connections are in the form of
the well-known D-rings so as to provide a profile of lifting hitch which is just slightly
above the bail -- thereby enabling the dipper to be raised to maximum possible elevation.
Even though the art workers knew of the D-ring connnections for lifting cables, and
also had central cylindrical sections on the bail bights, no one was able to bring
these two concepts together to provide the advantage of maximum elevatability of the
dipper.
[0006] Other objects and advantages of the invention may be seen in the details of the ensuing
specification.
[0007] The invention is described in conjunction with the accompanying drawing, in which
--
FIG. 1 is a schematic elevational view, partially in section, of the forward (working)
end of a power shovel;
FIG. 2 is an enlarged fragmentary view taken along the the sight line 2-2 of FIG.
1 and which essentially shows the inventive bail assembly in front elevation;
FIG. 3 is a fragmentary sectional view taken along the sight line 3-3 applied to FIG.
2; and
FIG. 4 is an exploded perspective view of the lifting hitch of the invention shown
in conjunction with a fragment of a bail illustrated in dashed line.
DETAILED DESCRIPTION:
[0008] In the illustration given and with reference first to Fig. 1, the numeral 10 designates
generally a power shovel equipped with a lifting boom 11 having cable sheaves 12 at
the outer boom end, the inner end of the boom being mounted in the cab 13.
[0009] A dipper stick 14 equipped with a dipper 15 at the outer end thereof is pivotally
mounted on the boom 11 and is equipped with a bail 16. Lifting cables generally designated
17 are connected between the bail and are entrained over the sheaves 12 for connection
to a winch (not shown) within the prime mover of the power shovel 10. This environmental
description for the invention is generally conventional and has been utilized in the
construction of power shovels for many years.
BAIL
[0010] The bail 16 can be seen in enlarged form in FIG. 2 and includes a generally U-shaped
member -- the bail being shown only fragmentarily in order to conserve drawing space.
The bail 16 includes a pair of legs 18 which are equipped with pivotal connections
at the lower ends thereof as at 19 for pivotal engagement with the sides of the dipper
15. The bail further includes an integral, connecting bight 20 extending between the
two depending legs 18.
[0011] The bight 20 has a central cylindrical portion 21 which can be best appreciated from
a consideration of the central portion of FIG. 3. Advantageously, the bail can be
cast or formed to provide such a central cylindrical section. Rotatably mounted on
the bail central cylindrical section is a lifting hitch generally designated 22.
LIFTING HITCH
[0012] The parts of the lifting hitch can be appreciated best from a consideration of FIG.
4 where the same are shown in exploded form. In FIG. 4, the numeral 22a -- see the
lower right hand portion -- designates a generally U-shaped bracket which partially
encircles the central cylindrical portion 21 of the bight 20. The bracket 22a has
a pair of upstanding arms as at 23 and is closed across the top thereof by means of
a closure 24 -- see the upper portion of FIG. 4.
[0013] In the illustration given, the closure 24 is equipped with a depending portion 25
which is internally contoured to a segmental cylindrical configuration. In like fashion,
the bracket 22a is similarly contoured as at 26. These provide complementary surfaces
for the mounting of a split cylindrical bearing 27 which encircles the central cylindrical
section 21 of the bight 20. In the illustration given four bolts 28 are employed to
secure the closure 24 to the bracket 22a.
[0014] Each of the arms 23 of the bracket 22a are equipped on the outer sides thereof --
relative to the bight 20 -- with a D-ring as at 30. The D-ring is essentially a half
sheave and receives the looped bottom end of a cable such as that designated 17a in
FIG. 4. The open bottom side of each D-ring is closed by an arcuate member 31 which
is boltably secured to the closure 24 by means of bolts 32.
[0015] Provided on the upper surface of the closure 24 is a bumper means 33 which can be
seen in FIG. 3 to be coming into close proximity to the boom sheaves 12 -- the bumper
means being advantageously arcuately curved as seen in FIG. 3 corresponding to the
curvature of the sheave means 12.
[0016] Through the use of the invention, several significant advantages are achieved. These
include reduced weight, reduced maintenance on rope and fewer bushed pivot points
and the ability to raise the dipper closer to the machine boom sheave for material
loading ease and clearance over trucks.
[0017] While in the foregoing specification a detailed description of an embodiment of the
invention has been set down for the purpose of understanding, many variations in the
details herein given may be made by those skilled in the art without departing from
the spirit and scope of the invention.
A shovel dipper bail assembly comprising
a U-shaped bail adapted to be pivotally secured to a dipper, said bail having a pair
of legs integral with a connecting bight, said bight centrally of the length thereof
having a cylindrical section, and
a lifting hight for said dipper adapted to be cable-connected to a sheave-equipped
boom, said hitch including a U-shaped bracket rotatably engaging said cylindrical
section, said bracket having a pair of arms, cable sheave means mounted on said arms,
and a closure connected between said arms to confine said bight cylindrical section
within said hitch.
2. The assembly of claim 1 in which said closure is equipped with bumper means for
engaging said boom sheave when said dipper is raised to maximum elevation.
3. The assembly of claim 1 in which each of said bracket and closure are equipped
with confronting segmental cylindrical surfaces interiorly thereof, and a sleeve bearing
interposed between said surfaces and said bight cylindrical section.
4. The assembly of claim 1 in which said bracket arms are each equipped with a D-ring
for receipt of a looped cable.
5. The assembly of claim 4 in which an arcuate member is releasably secured to said
hitch exteriorly of each D-ring to provide a reeve-way for said looped cable.
6. A shovel dipper bail assembly comprising a bail having a central cylindrical portion
and a lifting hitch rotatably connected to said cylindrical portion, said hitch assembly
extending only slightly above said cylindrical portion and having lift cable connection
means on opposite sides of said bail whereby a dipper is enabled to be brought into
close proximity to the cable boom.