[0001] The present invention relates to an automatic device capable of eliminating windings
or lengths of yarn, either formed by discontinuous fibres, or by one or more continuous
filament(s), by completely removing them from their winding or deposit seat, at the
same time strictly avoiding that the fibres contituting the same yarn may be dispersed
into the surrounding environment.
[0002] More particularly, the present invention relates to a device operating on textile
machines which either produce or process yarn which, during determined process steps,
is wound as reserve turns on axialsymmetrical elements, from which it is sucked and
removed, with the process being either running or discontinued.
[0003] On a textile machine, e.g., a ring spinning frame, having many stations of yarn formation
and collection positioned close to each other, the yarns under way of formation are
collected over conical tubes, forming bobbins having characteristics of shape and
of dimensions pre-established by the production process, standardized on the basis
of the structural characteristics of the same textile machine.
[0004] When the bobbin is complete, the ring-bearing bar will come to position itself, after
the bobbin-end tying, to a sub-reeling position, in order to deposit some yarn windings
onto the basis of the spindles, so to build up a reliable anchoring for the yarn which
must subsequently restart the spinning process.
[0005] The above said step precedes the step of full bobbin replacement by the empty tube
on the spindles of the ring spinning frame.
[0006] Such a yarn reserve on the spindle must be then removed.
[0007] For that purpose, it has been long known to carry out the cleaning at time intervals
including the presence of one or more doffing, with manual interventions by the operator,
equipped with scraping elements for yarn removal. Such a procedure involves relatively
high manpower costs, because of the number of attending people required on the various
spinning frame fronts.
[0008] The proposal has already been made, e.g., by DE-1,906,824 patent, of equipping each
operating position of yarn formation and collection with suitable devices capable
of removing said reserve windings.
[0009] Such devices are driven manually, or passively by means of centralized motor means.
[0010] In particular, in their operative action, said devices act by approaching to the
wound yarn turns cutting element sharpened according to different geometrical shapes,
or suitably pointed, which, by interfering under contact pressure, scrape and remove
the reserve from its winding seat.
[0011] It appears evident that such a type of actions suffer from several drawbacks. The
scraping element, as well as the rotoidal surface on which the reserve yarn are wound
undergo abrasion. Furthermore, the cleaning by a scraping action creates a probable
braking action on the spindle, with a decrease in the revolution rate thereof. That
affects the length of yarn being formed, which undergoes a smaller number of twistings;
a fact which implies considerably different technological characteristics as compared
to the yarn formed with a steady-state revolution of the spindle.
[0012] Besides the above exposed drawbacks, vibrational phenomena can arise, which cause
a noisy operation of the machine, in that the sound levels overlap to each other and
are amplified, creating a health risk for the operators.
[0013] None of the devices proposed by the prior art together with those as above mentioned
for exemplifying purposes succed in extracting with a high operative reliability all
of the wound yarn turns. No more able are such operative systems to catch, controlling
and modifying their trajectories, the removed fibres, so to prevent them from getting
dispersed all through the working premises, increasing the dustiness of the surrounding
space, with damages to the operational mechanical kinematic linkages of the machines,
due to an excess of dirt, and discomfort for the attending operators. This pollution
results furthermore to be a factor which considerably increases the yarn contamination
by fibre pieces randomly fluttering through the atmosphere, which induce in same yarn
defects which could, in the extreme case, trigger yarn breakages with interruptions
of the spinning process, or which constitute, in the best case, defects impairing
the further workability.
[0014] Considering the above, as well as analogous defects and disadvantages connected with
the present arrangements as provided by the prior art, the purpose of the present
invention is to propose a solution purposely destined to prevent such drawbacks from
occurring.
[0015] Hereunder, for the sake of simpleness, reference will be made to the use of the present
invention as applied to a ring spinning frame; in must be understood however that
all what is disclosed for said type of spinning frames holds valid also for any types
of spinning frames, or, anyway, for any types of textile machines wherein the extraction
is required of yarn windings from axialsymmetrical elements, in as much as the subject
device of the invention is not affected by those differences which characterize said
types of textile machinery.
[0016] In no way does the device of the invention alter the operation system, nor does it
alter the equipment of the ring spinning, so that the traditional spinning machine
will not be described, but only reference will be made to those parts thereof which
involve and clarify the use of the present invention, and namely to the spindle, to
the ring rail and to the traveller sliding on each ring of the said ring rail.
[0017] It is known that on the spindles of the spinning heads, the ring rail, during the
ring spinning, at the beginning of the doffing sequence for the replacement of the
full bobbin with the empty tube, after carrying out, during its downwards motion,
the bobbin tying, positions itself at the lower level for the purpose of forming some
yarn turns at the basis of the spindles, creating a reserve capable of constituting
a reliable and necessary anchoring for the yarn which must subsequently restart the
spinning process.
[0018] After the beginning of the bobbin formation, these reserve turns must be subsequently
extracted from their winding seat, to obviate a series of functional drawbacks primed
by their presence during the production process. In fact, the high spindle revolution
rate obliges the turns to open due to the centrifugal force; with the end of said
opened turns trending to interfere, because of the air eddies generated by the various
elements running at a high speed, with the revolving traveller, often causing the
breakage of the yarn under way of collection, with the consequent interruption of
the spinning process, or, in the best case, repetitive percussions are observed on
the ends of the adjacent windings, because of the small pitch between the spindles.
Said lashes accelerate the opening of the yarn ends, with yarn debris being sent to
randomly flutter through the air inside the spinning room, which worsen the general
soiling of the machinery, with the possibility of such large dirt buildups to be formed
as to cause difficulties in the regular motion of the rings. The present Applicant
was furthermore able to verify that, as a consequence of the friction energy dissipated
between air-fluid and centrifuged yarn ends, and, not lastly, their interferences,
a larger energy absorption is observed per unit spinning frame, energy absorption
which does not perform any useful functions, but which is dissipated as heat, requiring
a further consumption of frigories by the general air conditioning system.
[0019] The above mentioned problems are solved according to the present invention by simply
carrying out the cutting of the length of continuous yarn constituting the connection
between the reserve windings and the spindled beginning zone of the bobbin, and contemporaneously
carrying out a suction of the cut yarn end, conveying it into contact with an element
which efficaciously performs the extraction and the fast removal of the whole reserve.
[0020] More particularly, the present invention consists in an automatic ferrule cleaning
device, and in a process for carrying out such a cleaning, and, more particularly,
in an automatic unit provided with means for the reserve yarn cutting, means for the
suction of the end brought into contact with a yarn seizing element provided immediately
downstream the suction port and with conveying means for collecting the fibres of
said reserve windings extracted from their seat.
[0021] Said cleaning step is committed to the device of the present invention, prearranged
for operating in correspondence of an individual spinning station, or embracing two
or more adjacent spinning stations.
[0022] The device according to the invention can be advantageously accomplished, within
the scope of its specific intended use, as a unit mounted on a carriage sliding along
the front of the machine on
per se known guides or tracks, by means of which it is automatically positioned in correspondence
of the spinning spindles by suitable motor means.
[0023] The movable working device, according to the present invention, can hence service
a plurality of spinning stations, along which it is displaceable to and/or on the
other side of the operating fronts, and, for such a purpose, at the head end of the
machine a reversal station may be provided, through which the carriage is brought,
by sliding on guides or tracks, to the spinning points of the other front in correspondence
of which it starts the steps of operative functioning.
[0024] Advantageously, according to a further characteristic of the invention, the device
can be prearranged to serve the operative fronts of a plurality of machines, and for
such a purpose guides or tracks are provided, which are substantially "U"-shaped,
or which may even surround completely the spinning frames, suitable to enable the
operative carriage to run along each front of the spinning frame, and along the same
spinning frames.
[0025] Said guides allow furthermore said carriage to rotate around the heads of the machines,
or around the head of a machine towards the other machine head, as well as it to run
along said fronts.
[0026] The movable working device is briefly indicated hereunder as the "movable cleaning
unit", wherein the prearranged devices for cutting, sucking and removing the fibres
are conveniently positioned on the frame of said carriage-mounted cleaning unit, subject
to automatic intermitted indexing along the machine, to service a plurality of spinning
stations.
[0027] Said indexing motion is obtained by conveniently using one of the known mechanisms
which convert a continuous revolution motion into an intermittent rectilinear motion.
[0028] A further purpose of the invention is to provide a power takeoff derived from the
indexing motor unit, which allows the axialsymmetrical body to revolve with the process
being stopped. The means for obtaining such a power takeoff are known, and they need
not be described in greater detail.
[0029] The cleaning operation is carried out, under a coordinate cooperation, by the action
of a cutting element, of a suction device and of a seizing-extracting element for
seizing and extracting the yarn windings from axialsymmetrical elements.
[0030] As the yarn cutting element, for example a knife shaped like a razor-blade can be
used, which intervenes with its cutting action on the yarn length which connects the
reserve on the spindle with the yarn collected on the bobbin, interrupting the continuity
between the two buildups.
[0031] The said cutting element, according to preferred forms of application, can be positioned,
e.g., stationary on the support of the cleaning unit, or, for the purpose of facilitating
the cutting process, it can perform a to-and-fro motion, or a swinging motion relatively
to the spindle centre.
[0032] It is absolutely necessary that the cutting profile be located in a position of interference
with the above said yarn length.
[0033] As the sucking apparatus, able to catch the yarn end, a sucking nozzle can be advantageously
used, the port of which is constituted by a ring-shaped slot surrounding the spindle.
Such a sucking nozzle results positioned, in its operating step, at a short distance
from the revolving yarn reserve, so that the yarn end is sucked with the desired reliability
and is dragged by the air stream into the suction duct, which is in communication
with a vacuum generator.
[0034] Such a short distance is advantageously obtained by translating the suction duct,
by means of a slide running to-and-fro on the carriage support, relatively to the
spindle, by being so driven by a simple eccentric.
[0035] Acording to another form of practical embodiment, the lower end of the suction duct
can be telescopically sliding inside a tubular shell; in this way, the suction duct
can be made fixed on the carriage frame, while the sucking nozzle undergoes a telescopic
extension.
[0036] According to a further characteristic of the invention, the exhauster is covered,
on its suction side, by means of a perforated diaphragm, in front of which a collection
chamber is provided, for the purpose of intercepting and collecting the fibres and
the intaken yarn ends, which can be periodically collected from the said chamber for
fibrous material collection.
[0037] The rapid removal of the reserve windings is made possible, according to the invention,
because on the side of the suction duct, in the nearby of the sucking port, an element
is prearranged for yarn seizing and extracting, which catches or seizes the end of
the yarn, with a fast extractive unwinding of the whole reserve.
[0038] In particular, according to the invention, as the yarn seizing-extracting element,
a rapidly revolving cylinder can be advantageously used, which is provided with needle-shaped
protrusions partially occupying the suction duct.
[0039] One of the merits of the device of the invention consists in its fitness of installation
both on the operative fronts of the pre-existing machines, and on the fronts of the
machines under way of assemblage.
[0040] Furthermore, in no way attending personnel is necessary to control the device, the
operation of which takes place in a completely automatic way.
[0041] The device of the invention results furthermore of very small overall dimensions
and weight. Such advantageous characteristics of overall dimensions and of weight
propose an advantageous variant, according to which each machine front, or each single
machine is equipped with the the carriage-mounted unit lacking of the operating elements
of motion, cutting and suction.
[0042] These latter, suitably assembled, constitute a block which is positioned and fastened
by the operator onto the support of the carriage-mounted unit which is stationary
on the front end of the machine, the operating spinning front of which requires the
cleaning cycle for the extraction of the said reserve windings.
[0043] Such an operative block results hence to be conveniently used on more machine fronts,
which are only equipped with the simple frame of said cleaning unit. This variant
is particularly designed for insertion into a general factory automation cycle, according
to the most recent trends in the textile industry.
[0044] Another merit of the device resides in its prevailingly mechanical operation, in
as much as, except the frame running drive unit, the extractor cylinder motor unit,
and the electric fan, no electrical, electromechanical or electronic parts slaved
to the device exist.
[0045] The present device consists hence in a cleaning unit suitable to automatically remove
the yarn windings from axialsymmetrical elements of textile machines, characterized
in that it comprises, in a cooperating and coordinated relation:
- a cutting means, performing the cutting of the yarn along the length of said yarn
which connects the reserve on the spindle with the yarn collected on the bobbin, interrupting
the continuity between the two buildups;
- sucking means capable of sucking the yarn end, deriving from the previous cutting
action, and of dragging it into the air stream of the suction duct;
- means for yarn extraction, by means of the fast unwinding of the whole reserve.
[0046] Hereunder for exemplifying, non-limitative purposes a preferred form of embodiment
of the subject invention is disclosed, with the aid of the hereto attached drawing
tables, wherein:
Figure 1 shows a partially schematic sectional side view of the device of the invention,
under conditions of co-acting with the operative front of a ring spinning frame; Figure
2 shows a top view of the device of Figure 1, wherein the system of intermittent indexing
is schematically shown;
Figure 3 shows a schematic sectional side view of the cutting element immediately
before interrupting the continuity between the yarn windings of the reserve and the
bobbin under way of formation;
Figure 4 shows a plan view of the suction duct in its cleaning operative step, wherein
the sucking nozzle and the revolving element for yarn extraction and opening are schematically
shown;
Figure 5 shows a plan view of the suction duct in its backwards position suitable
for the unit being translated towards the subsequent spindle;
Figure 6 is a schematic sectional side view of the frame of the device of the invention,
onto which the block of the operating elements of actuation and of yarn removal is
advantageously fastened;
Figures 7 show schematic plan views of some use systems, wherein the device of the
invention is used.
[0047] In the Figures, equal parts, or parts performing the same, or equivalent, actions,
are indicated by equal find numerals.
[0048] In said Figures: 9 is the bobbin on the spindle which is collecting the yarn under
way of formation; 11 is the spindle which constitutes the rapidly revolving body,
at the base of which a cylindrical seat 34 is present, on which some yarn windings
25 are built up, capable of constituting the necessary anchoring for the yarn which
must subsequently restart the spinning process; 26 is the yarn length which connects
the reserve windings on the spindle with the yarn collected on the bobbin; 27 is the
yarn cutting element, having the shape of a razor-blade which interrupts, with its
action, the continuity of the yarn between the reserve and the collection bobbin;
33 is the support of the cutting element 27; 45 and 46 are two discs which are integral
with the spindle 11 and act, with their circumferential grooves, as constraint elements
fo the taut yarn length 26; 29 is a low-flowrate, high-head electrical fan acting
as the vacuum generator; 20 is the perforated diaphragm provided before the electrical
fan 29, and capable of intercepting and collecting the fibres and the intaken end
of the yarn, and easily extractable or accessible for being periodically cleaned;
the electrical fan 29 is suitably fastened onto the frame of the cleaning unit 3;
the unit 3 constitutes the block which is constituted by the combined whole set of
the operating trnaslation and cleaning elements; 17 is the suction duct, which is
suitable dimensioned, for the purpose of obtaining, in correspondence of the sucking
nozzle 18, a high head; 18 is the sucking port capable of catching the yarn end 35,
and having a ring-like shape which surrounds the spindle, to come to position itself,
in its operative step, at a short distance from the revolving yarn reserve, so that
the yarn end 35 is intaken with the due reliability and in dragged into the suction
duct 17; 32 is a slide running, by being supported by device 3 which allows, in cooperation
with the eccentric 31, an approaching or removal translation to be achieved, relatively
to the axialsymmetrical element 11, of the sucking nozzle 18, of the cutting element
27, together with the extractor motor unit 12; 16 is a rapidly revolving cylinder,
provided with protrusions 19 having a needle-like, or comb-tooth, or saw-tooth or
bristle-like shape, or constituted by advantageous combinations of such protrusions,
capable of seizing the yarn end 35, conveyed from the sucking port onto said protrusions
for removing the whole reserve 25, by applying a tensile stress to it. Said extractor
cylinder 16 occupies a space inside the suction duct 17 in the nearby of the ring-shaped
slot 18, as it results from Figures 4 and 5. The extractor element can be constituted
by a tape, suitably positioned, and suitably provided with surface protrusions, or
by counter-revolving cylindrical elements, or by similar elements capable of seizing
the yarn free end and of unwinding the whole reserve 25, even if the cylinder equipped
with needle-like protrusions 16 is preferred by the present Applicant; 12 is the motor
means driving the extractor cylinder equipped with needle-like protrusions 16, which
is driven to a rapid revolving motion by the driving pulley 7, the transmission belt
8 and the driven pulley 10 integral with the shaft 28 of the said extractor element;
32 is the slide which acts as the support for the motor means 12; the motor means
13 drives the eccentric 13, which obliges and coordinates the translation of the slide
32 for approaching and removing the suction nozzle 18 to/from the spindle through
the driving pulley 36, the transmission belt 37 and the driven pulley 38 integral
with the eccentric 31: the motor means 13 causes the intermittent indexing of the
cleaning unit 3 through the driving pulley 14, the transmission belt 15 and the driven
pulley 31 integral with a kinematic linkage 30. This latter is of the Maltese cross
type, but it could be of any other known types, for converting a continuous revolution
motion into an intermittent rectilinear translational motion of unit 3, with the desired
intermittence; 30 is a disc with "U"-shaped slots, capable of getting engaged with
corresponding studs 6 positioned concentrically with the spindles 11, and made integral
with the lower portion of the machine frame 5; the studs 6, concentric with each spindle,
act as guides for the whole device 3 in cooperation with the kinematic couple constituted
by the track element 23 and the wheel element 31; 23 is the track, having a suitable
profile for get coupled with the translating wheel 21, and made integral along the
machine fronts, with the support plane 40, by means of brackets 41; 21 is the translation
wheel, made integral, through the pivot 42 with the frame 4; in correspondence of
the studs 6, concentric with the spindles, the frame 4 is given a profile suitable
for realizing a precise matching with a plurality of studs 6, thus fulfilling a double
action of guide for the translation, and of stabilization of the whole movable device
3 against the side upsetting; 39 is a chamber designed to collect the built-up mass
of fibres and yarn lengths conveyed by the suction duct 17, by means of the vacuum
generated by the electrical fan 29; the collecting chamber 39 is easily accessible
for the purpose of periodically removing the built-up mass of fibrous dust and yarn
lengths and is advantageously located before the perforated diaphragm 20; the perforated
diaphragm 20 is a stationary filtering wire net, or is an equivalent filtering means;
the electrical fan 29 intakes, through the ring-like port 18, air and fibrous dust,
and the motors 12 and 13 and the electrical fan 29 are powered by means of contact
bars fastened onto the element 22, fastened, in its turn, by suitable brackets, onto
the track block 23. The contact bars 43 fastened onto the element 22 extend along
the machine. The contact bars 43 and the collector contacts 44 of the movable cleaning
unit 3 are covered by the shield sheet 42; the motor means 12 and 13 and the electrical
fan 29 can be fed with electrical power as well, according to a possible variant,
by a simple cable cooperating with a cable reeling unit 24, or the electrical power
can be fed to them by any suitable system for movable contacts; 4 is a base support-bracket
of the device, which acts as the support plane for the motion-driving, cutting, suction
operative elements, assembled to a box-shape, which is fastened by the operator onto
said carriage-mounted support, which is kept stationary at a standby station. The
device can run, according to closed paths, along one or more machines, or it can perform
a reciprocating movement along one or more machines; in such a latter case of reciprocating
movement, a reversal joint, or an equivalent system shall be provided, which is capable
of securing that the disc 30 reverses its revolving direction, each time that the
device comes at its stroke end and must return back.
[0049] The system operates as follows.
[0050] Under rest conditions, the device 3 is positioned along the track length prearranged
for it to rest in standby status in correspondence of an end of the textile machine,
e.g., a ring spinning frame, externally to the operating front of the spinning stations.
The motion-supplying centres, and the corresponding working means are stationary.
When the use is required of the device along the machine front, either automatically,
or on command by an operator, the motor means are actuated. The suction is actuated
by means of the electrical fan 28, which applies a vacuum to duct 17.
[0051] The extractor cylinder 16 is driven to rapidly revolve by means of the motor means
12. The drive disc 30 starts intermittently indexing the device 3 by means of motor
means 13. The drive disc 30, driven to rotate by the motor means 13, brings the device
3 to an opposite position to the first spindle 11, from which it must remove the windings
25 from their buildup seat 34.
[0052] During said translation step, the eccentric 31, driven by the motor means 13, ensures,
by means of the movable slide 32, a rearwards position (see Figure 5) of the elements
of suction, extraction and cutting, constituting a block integral with said slide
32, movable relatively to the support of the cleaning device 3 in a direction perpendicular
to the translation trajectory along the machine front 5. The intermittent kinematic
linkage operating through the grooved disc 30 positions, after the translation step,
the device 3 in frontal correspondence between the vertical axis of symmetry of the
sucking port 18 and the axis of revolution of spindle 11, ans makes device 3 to remain
stationary in that position for the necessary time for the whole cleaning operation.
[0053] During said stationary step, the eccentric 31, in cooperation with the movable slide
32, secures initially the approaching to the spindle 11 of the suction, extraction
and cutting elements and secures the permanence of said elements in said approached
position (see Figure 4) for the necessary time for their cleaning action to be performed.
Action, which starts at the time point at which the razor-blade-shaped cutting element
27 interferes with the taut yarn length 26 of connection of the reserve on spindle
11 with the yarn collected on bobbin 9, thus interrupting the continuity between the
two buildups. Said yarn length is constrained in its circumferential position by the
upper grooved disc 45 and by the lower grooved disc 46, which form a single body with
the spindle 11. The cutting effect is generated by the cooperation of the rotation
of the spindle 11, by the interference between the cutting element 27 and the yarn
length 26 and by the circumferential constraint of the grooves of discs 45 and 46.
The cutting action on the taut yarn length 26 generates two free yarn ends. The yarn
end belonging to the reserve buildup 25 is immediately caught and conveyed into the
suction duct 17, because of the continuous vacuum existing in correspondence of the
ring-shaped port 18 surrounding the spindle at the level of the cylindrical seat 34.
At the same time, the winding turns 25 become loosened contributing to and securing
the contact of the intaken yarn end with the needle-like protrusions 19, provided
along the circumferential surface of the seizing-extracting element 16. This latter,
while being kept rapidly revolving, is positioned in the nearby of the ring-shaped
port 18 and occupies a large portion of the suction duct 17 (see Figure 4). The whole
length of yarn belonging to the reserve windings 15, seized at its end by the protrusions
19 of the revolving element 16 is removed by tensile stress, and is reduced into a
plurality of pieces, and mostly opened, as if it were carded.
[0054] The air stream existing inside the suction duct 17, generated by the vacuum generated
by the electrical fan 29 delivers the said thread lengths and the fibrous dust into
the collecting chamber 39, accumulating them on the front face of the perforated diaphragm
20, which prevents them from being dispersed into the air of the surrounding room.
At the end of the disclosed cleaning step on the individual spinning spindle, the
eccentric 31, actuated by the motor means 31 secures, through the movable slide 32,
the displacement into a rearwards position (see Figure 5) of the suction, extraction
and cutting elements forming an integral block with said slide 32.
[0055] The suction continues, and so does the revolution motion of extracting element 16.
The device 3 progresses stepwise, i.e., is progresses by a length equal to the distance
existing between two adjacent spindles, then it stops. The eccentric 31, always under
cooperation with the movable slide 32, secures the approaching to the spindle 11 of
the suction, extraction and cutting elements. The automatic cutting, extraction and
cleaning cycle starts again, and is repeated on the new spinning spindle.
[0056] This synchronism between the eccentric 31 and the kinematic linkage for intermittent
indexing, by means of the grooved disc 30, results facilitated, in as much as both
of them are driven by the same motor means 13.
[0057] When the carriage-mounted device 3 comes to the end of spinning frame front 1, is
stops in correspondence of a pre-established station, or reverses its motion, returning
back to its initial position (see Figure 7c).
[0058] If the passage is required to the other front, or onto the fronts of a plurality
of machines 1, the carriage-mounted device translates and rotates along running ways
2, constituted by a track, or by similar guides, suitably provided within the scope
of a factory automation program (see Figures 7a, 7b, 7d).
[0059] In any case, the path to be followed by the carriage-mounted device of the invention
must be made compatible with the motion of other movable elements, such as travelling
cleaning units, automatic doffing cars, car for yarn re-connecting, and the like.
[0060] We have disclosed herein a preferred solution, together with some of the variants
thereof, but other solutions are however possible.
[0061] Thus, ratios and dimensions of the operating elements may be varied; a suction duct
may be provided, which is stationary, or telescopically movable, or swinging, of moving
according to another motion pattern; shapes and dimensions may be varied of the suction
port and of the cutting element; it is possible as well to provide a different system
of control of the intermittent indexing and of the cooperating control of approachment
and removal of the cutting element and of the suction element, so, e.g., in said cooperation,
it is possible to use two coordinated motor units, instead of a single motor means
13; it is possible as well to couple, or to remove motor units for the purpose of
advantageously coordinating the whole set of the various operating steps; and so forth.
[0062] These, and other, variants are hence possible, without thereby exiting the scope
of the invention.
1. Automatic cleaning device (3), capable of extracting and removing the yarn windings
from axialsymmetrical elements of a collecting textile machine, characterized in that
it is provided, in coordinated cooperation, with:
- a cutting element (27), performing the function of interrupting the continuity of
the yarn (26) between the reserve windings (25) and the bobbin under way of formation
(9);
- a sucking nozzle (18) for intaking, conveying and dragging the cut yarn end into
the suction duct (17) under the action of the vacuum generator (29);
- a revolving seizing, extracting and yarn opening element (16) for rapidly removing
said reserve windings;
- a perforated diaphragm (20) for intercepting the fibrous dust and the yarn lengths,
delivering them to build up inside the collecting chamber (39).
2. Automatic cleaning device (3) according to claim 1, characterized in that the cutting
element (27) is in the form of a knife having the shape of a razor-blade, or, anyway,
a lamellar or flat shape.
3. Automatic cleaning device (3) according to claim 1, characterized in that the cutting
element (27) is placed in a position of interference with the taut yarn length between
the upper grooved disc (45) and the lower grooved disc (46).
4. Automatic cleaning device (3), according to claim 1, characterized in that the
cutting effect is accomplished by means of the cooperation between the rotation of
the axialsymmetrical element (11), the interference of the cutting element (27) with
the taut yarn length anf the constraint of circumferential positioning performed by
the grooves of discs (45) and (46), inside the radial hollows of which the taut yarn
is housed, which constitutes the connection (26) between the two buildups (25) and
(9).
5. Automatic cleaning device (3), according to claim 1, characterized in that the
cutting element (27) is positioned stationary on the support of said device (3).
6. Automatic cleaning device (3), according to claim 1, characterized in that the
cutting element (27) is movable on the support of said device (3), in as much as it
undergoes a transversal motion of approaching or of removal, or a swinging or oscillating
movement relatively to the axis of rotation of the axialsymmetrical element (1) in
order that the cutting edge of said cutting element (27) can be positioned into the
right position of interference with the taut yarn length (26) while solidly rotating
with the connection buildups (25) and (9).
7. Automatic cleaning device (3), according to claim 1, characterized in that the
sucking nozzle (18) is provided, for the purpose of coming to a short distance from
the yarn reserve (25), with a ring-like port surrounding the spindle along a wide
arc of circle at the height of the cylindrical seat (34).
8. Automatic cleaning device (3), according to claim 1, characterized in that the
sucking nozzle (18) is provided with a suction duct (17) which is connected to an
electrical fan (29) or anyway to a vacuum generator capable of generating, in correspondence
of the said sucking port (18), a high-head vacuum.
9. Automatic cleaning device (3), according to claim 1, characterized in that the
sucking nozzle (18) and the suction duct (17) are mounted on a slide (32) sliding
on the support of the said cleaning device (3) which allows them to perform translational
movement of approaching to and removal from the axialsymmetrical element (11) by means
of an eccentric (31) electromechanically driven, or driven by a whatever pneumatically
or electrically actuated lever system.
10. Automatic cleaning device (3), according to claim 1, characterized in that the
end of the suction duct (17), in the nearby of the sucking port, is telescopically
sliding inside a tubular shell, or inside a bellows-shaped element, allowing the sucking
port (18) to perform a movement of approaching to and of removal from the axialsymmetrical
element (11).
11. Automatic cleaning device (3), according to claim 1 and one or more of claims
from 2 to 10, characterized in that the action of aprroaching to and of removal from
the axialsymmetrical element (11) occurs by the same means, and by the same action
for both the cutting elements (27) and the sucking port (18).
12. Automatic cleaning device (3), according to claim 1, characterized in that the
electrical fan (29) or vacuum generator is covered, on its intake side, by means of
a perforated diaphragm (20), in front of which a collecting chamber (39) is provided
for the purpose of periodically removing the buildup of fibrous dust, mixed with yarn
lengths.
13. Automatic cleaning device (3), according to claim 12, characterized in that the
perforated diaphragm (20) is a filter capable of intercepting the fibrous dust, suitable
to be slid off from its seat for the periodical operation of shaking and regeneration.
14. Automatic cleaning device (3), according to claim 1, characterized in that the
revolving element (16) for seizing and traction-extracting the yarn of the whole reserve
(25), is given a cylindrical, or substantially cylindrical, shape, and is provided
on its whole circumferential outer surface, with needle-like, either perpendicular
or slanting protrusions (19).
15. Automatic cleaning device (3), according to claims 1 and 14, characterized in
that the revolving element (16) for seizing and traction-extracting the yarn of the
whole reserve (25) is so positioned and to occupy and engage a large portion of the
suction duct (17) in the nearby of the ring-like sucking port (18) (see Figures 4
and 5).
16. Automatic cleaning device (3), according to claim 1, characterized in that the
element for seizing and traction-extracting the yarn of the whole reserve (25), is
constituted by two counter-rotating unwinding rollers, at least one of which can be
positively driven.
17. Automatic cleaning device (3), according to claim 1, characterized in that the
element for seizing and traction-extracting the yarn of the whole reserve (25), is
constituted by a friction tape, taut between two rollers, at least one of which can
be positively driven.
18. Automatic cleaning device (3), according to claim 1 and one or more of claims
from 15 to 17, characterized in that the element for seizing and traction-extracting
the yarn of the whole reserve (25), is provided with protrusions having saw-tooth-like
or comb-tooth-like configurations.
19. Automatic cleaning device (3), according to claim 1 and one or more of claims
from 2 to 18, characterized in that the element for seizing and traction-extracting
the yarn of the whole reserve (25), is displaceable with approaching to and with removal
from the axialsymmetrical element (11) and to/from the sucking port (18).
20. Automatic cleaning device (3), according to claim 1, characterized in that a motor-driven
roller allows, by a suitable coupling, the axialsymmetrical element to revolve with
the process being stationary.
21. Device according to claim 1, characterized in that it is prearranged for operating
in correspondence of a single spinning station, or in correspondence of two or more
spinning stations, by embracing them frontally.
22. Device according to claim 21, characterized in that it is integrally fastened
onto a carriage-mounted frame (4) sliding along the front, or fronts, of the machine,
on guides or tracks (23), by means of which it is brought in correspondence of the
spindles (11) for the purpose of serving a plurality of spinning stations.
23. Device according to claim 22, characterized in that said carriage-mounted device
(3) is sliding along the spinning stations with an automatic stepwise indexing by
means of an intermittent mechanism (30), which alternates a motion of translation
of a length equalling the pitch between the axialsymmetrical element (11) to a stop
in front of said axialsymmetrical elements (11) for the cleaning operation.
24. Device according to claim 22, characterized in that it is sliding along the spinning
stations with a manual-driven indexing.
25. Device according to claim 22, characterized in that it is suitable to be fastened
onto or separated from the sliding carriage-mounted frame (4), along the front, or
fronts, of the spinning stations of the machine, on guides or tracks (23).
26. Device according to claim 25, characterized in that it is displaceable from a
carriage-mounted frame (4) prearranged for a machine to another frame (4) prearranged
for another machine.
27. Automatic process for the cleaning of the axialsymmetrical elements of a collecting
textile machine, characterized by: - cutting, by means of a cutting element performing
the function of interrupting the continuity of the yarn between the reserve windings
and the bobbin under way of formation;
- intaking the cut yarn by means of a sucking nozzle performing the function of intaking,
conveying and dragging the cut yarn end into the suction duct under the action of
the vacuum generator;
- seizing, extracting and opening the yarn of the whole reserve by means of a revolving
element provided with needle-like protrusions;
- intercepting the fibrous dust and the yarn lengths by means of a perforated diaphragm.
28. Automatic device and process for the cleaning of axialsymmetrical elements substantially
as herein disclosed, illustrated and claimed and for the allowed purposes.
29. Collecting textile machine equipped with an automatic cleaning device according
to claims from 1 to 28.