[0001] The present invention relates to improvements in and relating to printing apparatus,
especially sheet printing apparatus.
[0002] Conventional sheet printing apparatus, such as for example the offset litho printing
apparatus supplied by M.A.N. Roland Druckmaschinen AG of Offenbach and Augsburg, Federal
Republic of Germany under the designation Roland 804, is generally provided with a
sheet supply unit for feeding a supply of sheet to the printing station of the apparatus,
a printing station at which ink is printed onto the sheets, and a sheet transfer means
for conveying printed sheets from the printing station to a sheet receiving unit which
receives and generally also stacks, the printed sheets. Apparatus having more than
one printing station, such as the Roland 804 apparatus mentioned above which has two
printing stations, is provided with further sheet transfer means for conveying the
sheets from one printing station to the next.
[0003] Where the sheet printing apparatus is arranged to print a radiation-curable ink onto
the sheets at one or more of the printing stations, the apparatus may also be provided
with radiation curing means arranged to direct ink-curing radiation onto the printed
sheets conveyed by a subsequent sheet transfer means. Apparatus of this type is disclosed
in for example EP-A-l94l28.
[0004] In conventional sheet printing apparatus, the sheet transfer means comprises a drive
means engaging a sheet gripper means (frequently termed a gripper bar or wagon) which
itself engages the leading edge of the printed sheet and thereby serves to pull the
printed sheet along. However, where the apparatus is provided with a radiation curing
means, the gripper means as well as the printed sheet is exposed to the curing radiation.
This results in a limitation being placed on the operating speed or daily operation
period for such apparatus as a result of the heating effect of the curing radiation
on the gripper means since machine damage will occur if components such as the gripper
means overheat or remain overheated for a prolonged period.
[0005] While the heating effect on the gripper means may be reduced to a certain extent
by polishing the surface of the gripper means that is exposed to the curing radiation,
we have now found that overheating may be particularly effectively reduced or avoided
by providing a reflection plate over, but spaced apart from, that surface. The reflecting
plate reduces the direct exposure of the gripper means to the curing radiation, reflects
away much of the radiation striking it and, by being spaced apart from the main body
of the gripper means, may be particularly effectively cooled by the air flow over
its surfaces during its travel in the printing apparatus.
[0006] In one aspect therefore, the present invention provides a sheet printing apparatus
having at least one printing station for sheet printing, sheet transfer means for
conveying printed sheets, and radiation curing means arranged to direct curing radiation
onto sheets conveyed by said sheet transfer means, said sheet transfer means comprising
a sheet gripper means whose length extends tranversely across the sheet feed direction
of the sheet transfer means, wherein said gripper means has attached thereto and spaced
therefrom a shielding plate extending along at least part of the length of said gripping
means, said shielding plate having as the surface remote from the gripper means a
radiation reflecting polished surface which serves to shadow said gripper means from
directed radiation from said radiation curing means.
[0007] Viewed from another aspect, the invention also provides elongate sheet gripper means
for a sheet printing apparatus having extending thereover and spaced apart therefrom
a shielding plate the outer surface whereof is reflective.
[0008] It should be noted that the term "ink" is used herein to designate other printable
fluids, such as varnishes, release coatings etc., besides conventional inks.
[0009] In order to achieve a particularly effective cooling of the shielding plate, the
inner surface of the plate, i.e. the surface facing the main body of the gripper means,
is preferably provided with fins or vanes to increase the surface area and to increase
the heat loss to the air flowing past the plate during the motion of the gripper means.
Such fins or vanes will preferably extend generally transversely to the gripper means,
i.e. generally along the direction of motion of the shielding plate. However, in a
particularly preferred embodiment, the fins or vanes may be angled to the direction
of motion in order to direct the air flow, which is heated by contact with the shielding
plate, towards the sides of the printing apparatus where it may more readily be pumped
away. In this way, avoidance of over-heating of apparatus components is particularly
assisted.
[0010] If the shielding plate and the main body of the gripper means to which it is attached
are fabricated from different materials, as may well be the case since the material
of the shielding plate is preferably selected to achieve optimum reflectance, then
the mounting for the plate will generally be arranged to permit the different longitudinal
expansions of the plate and the gripper means to take place without undue distortion
or strain occurring. Thus, for example, where the main body of the gripper means is
fabricated from aluminium and the shielding plate is fabricated from stainless steel,
the plate is conveniently attached only at its mid-portion with its ends extending
in a somewhat wing-like fashion and being free to expand or contract without straining
or deforming the gripper means. The precise means of attachment of the shielding plate
to the main body of the gripper means is not critical and may for example simply comprise
bolts passing through the shielding plate and through spacing collars to engage in
threaded holes in the body of the gripper means.
[0011] An embodiment of the present invention will now be described by way of example with
reference to the accompanying drawings, in which:
Figure l is a schematic side elevation of a printing apparatus according to the present
invention;
Figure 2 is a schematic cross-section through the mid-point of a gripper means according
to the invention; and
Figure 3 is a perspective view of an alternative shielding plate for the gripper means
of Figure 2.
[0012] Referring to Figure l, there is shown a sheet printing apparatus l, for example an
offset litho printing apparatus, having a sheet supply unit 2 arranged to supply sheets
3, for example of paper or card, to a printing station 4 at which a radiation curable
ink is printed onto the upper surface of the sheets by print roll 5 which is itself
supplied with the ink by inker roll 6.
[0013] The leading edge of each sheet leaving the printing station 4 is engaged by a gripper
means 7 driven by conveyor 8 and the sheets are thereby conveyed past a curing station
9 to a sheet receiving and stacking unit l0. At the curing station 9, the printed
surfaces of the sheets are exposed to curing radiation from an array of curing lamps
ll, for example UV or IR emitting lamps, disposed tranversely to the sheet transport
direction. The curing lamps preferably extend for at least the full widths of the
sheets and may be provided with reflectors l2 to increase the intensity of curing
radiation directed at the sheets.
[0014] With sheets having widths and lengths of about l400 mm and a print rate of about
4-5,000 sheets per hour, a UV curing lamp array at one curing station might be expected
to operate at about 30-50 kW, for example 34 kW. Operating under such conditions using
conventional unshielded gripper means, the temperature of the gripper means has been
found to reach unacceptably high levels of 80°C or higher after only about 2 hours
of operation. According to the present invention therefore the apparatus shown in
Figure l has the gripper means 7 provided with a shielding plate l3 which serves to
shadow it from directed radiation from the curing lamps ll.
[0015] The gripper means 7 and the shielding plate l3 are shown schematically in cross-section
in Figure 2 where sheet 3 is shown gripped between the jaws of the lower l4 and upper
l5 members of the gripper means. The aluminium lower and upper members are mounted
from the drive belts of conveyor 8 by means of a steel drive bar l6 which passes through
collars l7 on the gripper means. The shielding plate l3, conveniently of polished
stainless steel, is secured to the upper surface of the upper member l5 at its mid-point
by means of bolts l8 which engage with threaded holes in the upper member. To ensure
that the shielding plate is adequately spaced apart from the upper member, the bolts
l8 are provided with spacing collars l9. It will be appreciated therefore that conventional
gripper bars and wagons may readily be modified to carry a shielding plate l3 simply
by tapping holes to receive bolts l8.
[0016] The shielding plate l3 shown in Figure 2 has smooth, flat upper and lower surfaces.
However, as shown in Figure 3, the lower surface, the surface facing the main body
of the gripper means, may be provided with fins 20 to increase heat loss to the airflow
and to direct the heated airflow (in the direction of the arrows shown in the figure)
towards the sides of the printing apparatus.
1. A sheet printing apparatus (l) having at least one printing station (4) for sheet
printing, sheet transfer means (7, 8) for conveying printed sheets (3), and radiation
curing means (ll) arranged to direct curing radiation onto sheets conveyed by said
sheet transfer means, said sheet transfer means comprising a sheet gripper means (7)
whose length extends tranversely across the sheet feed direction of the sheet transfer
means, wherein said gripper means has attached thereto and spaced therefrom a shielding
plate (l3) extending along at least part of the length of said gripping means, said
shielding plate having as the surface remote from the gripper means a radiation reflecting
polished surface which serves to shadow said gripper means from directed radiation
from said radiation curing means.
2. Apparatus as claimed in claim l wherein said shielding plate (l3) is provided on
the surface facing the main body (l5) of said sheet gripper means (7) with fins or
vanes (20).
3. Apparatus as claimed in claim 2 wherein said fins or vanes (20) extend generally
transversely relative to said gripper means (7).
4. Apparatus as claimed in claim 2 wherein said fins or vanes (20) are angled towards
the ends of said gripper means (7).
5. Apparatus as claimed in any one of claims l to 4 wherein said shielding plate (l3)
is mounted from the main body (l5) of said gripper means (7) by mounting means (l8,
l9) disposed at the mid-portion of said shielding plate.
6. Apparatus as claimed in any one of claims l to 5 wherein said shielding plate (l3)
is of stainless steel.
7. An elongate sheet gripper means (7) for a sheet printing apparatus (l) having extending
thereover and spaced spart therefrom a shielding plate (l3) the outer surface whereof
is reflective.
8. An elongate sheet gripper means as claimed in claim 7 wherein said shielding plate
(l3) is provided on the surface facing the main body (l5) of said sheet gripper means
(7) with fins or vanes (20).
9. An elongate sheet gripper means as claimed in claim 8 wherein said fins or vanes
(20) are angled towards the ends of said gripper means (7).
l0. An elongate sheet gripper means as claimed in any one of claims 7 to 9 wherein
said shielding plate (l3) is mounted from the main body (l5) of said gripper means
(7) by mounting means (l8, l9) disposed at the mid-portion of said shielding plate.