BACKGROUND OF THE INVENTION:
Field of the Invention
[0001] The present invention relates to a method of and apparatus for recording images (e.g.,
characters, numerals, codes, and graphic figures) on a recording medium. More particularly,
the present invention relates to a method of and apparatus for recording which may
be suitably used for such apparatus as image processors, electronic typewriters, copying
machines, printers, facsimile equipment, and various types of notice board.
Description of the Related Art
[0002] Nowadays, the thermal transfer recording method has become the main type of recording
method employed in information processing. In this recording method, using an ink
film formed by applying a heat fusible ink on a substrate, the ink film is heated
into the pattern of an image by a recording head, and the molten ink is transferred
onto a recording sheet. This method is characterized by the fact that the apparatus
used can be made compact and lightweight and that recording can be effected on plain
paper.
[0003] With the above-described thermal transfer recording method, however, there are certain
drawbacks in that, since an ink film used one must then be disposed of, the running
costs become high, and in that the disposal of ink films is troublesome.
SUMMARY OF THE INVENTION:
[0004] Accordingly, a primary object of the present invention is to provide a method of
and an apparatus for recording which are capable of effecting the recording of an
image on a recording medium without using a so-called ink film.
[0005] Another object of the present invention is to provide a method of and an apparatus
for recording which afford low running costs.
[0006] Still another object of the present invention is to provide a method of and an apparatus
for recording which allow a clear recorded image to be obtained.
[0007] A further object of the present invention is to provide a method of and an apparatus
for recording which allow continuous recording (i.e., recording on a plurality of
sheets) to be effected.
[0008] To this end, according to one aspect of the present invention, there is provided
a method of recording images on a recording medium, comprising the steps of: heating
a recording medium having ink for effecting recording of an image on the recording
medium and a porous material allowing the ink to permeate therethrough in response
to an image signal; conveying the recording medium to the recording member after heating;
and transferring the ink onto the recording medium via the porous material.
[0009] According to another aspect of the present invention, there is provided an apparatus
for recording images on a recording medium, comprising: a recording member having
ink for effecting recording of an image on the recording medium; heating means for
heating the recording member in response to an image signal; and conveying means for
conveying the recording medium in such a manner as to bring the recording medium into
contact with the recording member which has been heated by the heating means.
[0010] According to still another aspect of the present invention, there is provided an
apparatus for recording images on a recording medium, comprising: ink for effecting
recording images on the recording medium; a recording medium having a plurality of
porous materials allowing the ink to permeate therethrough, the pore diameter of
the porous material constituting the surface layer of the recording member among the
plurality of recording materials being identical with or smaller than the pore diameter
of the porous material constituting the inner layer of the recording member; heating
means for heating the recording member in response to an image signal, and conveying
means for conveying the recording medium in such a manner as to bring the recording
medium into contact with the recording member which has been heated by the heating
means.
BRIEF DESCRIPTION OF THE DRAWINGS:
[0011]
Fig. l is a perspective view of a recording apparatus to which the present invention
is applied;
Fig. 2 is a schematic cross-sectional view of the apparatus;
Fig. 3 is a schematic cross-sectional view of another embodiment;
Fig. 4 is a perspective view of a recording apparatus in accordance with an embodiment
of the present invention;
Fig. 5 is an explanatory cross-sectional view;
Fig. 6 is an explanatory top plan view of a recording head;
Fig. 7 is an explanatory cross-sectional view of the recording head;
Fig. 8 is an explanatory enlarged view illustrating pressure-contacting portions of
a recording member and a pressure-contacting member;
Fig. 9 is a block diagram illustrating a control circuit;
Fig. l0 is a flowchart of a recording operation;
Fig. ll is a diagram illustrating an embodiment for positioning heat generating elements
at pressure contacting portions;
Fig. l2 is a diagram illustrating an embodiment in which a recording head having
ink permeating holes is used;
Figs. l3, l4 and l5 are diagrams illustrating an embodiment in which the recording
head is constituted by a rigid member;
Fig. l6 is a diagram of an embodiment which is arranged such that a pressure-contacting
member is rotatively driven;
Fig. l7 is a diagram illustrating an embodiment in which the pressure-contacting
member does not rotate;
Fig. l8 is a diagram illustrating an embodiment which is not provided with a pressure-contacting
member;
Fig. l9 is a diagram illustrating an embodiment in which a roll of paper is used
as a recording medium;
Fig. 20 is a side elevational view of a recording apparatus provided with a dispersing
means;
Fig. 2l is a diagram illustrating a state in which ink in a recording member is dispersed
by heat suppled by a heating roller;
Fig. 22 is a diagram of an embodiment which is not provided with a pressure-contacting
member;
Figs. 23 and 24 are diagrams illustrating other examples of the dispersing means;
Fig. 25 is a perspective view of a recording apparatus provided with an ink replenishing
means;
Fig. 26 is a side elevational view thereof;
Fig. 27 is a diagram illustrating an embodiment which is not provided with a pressure-contacting
member;
Figs. 28 and 29 are diagrams illustrating other examples of the ink-replenishing means;
Fig. 30 is a diagram illustrating an embodiment which is provided with a cooling
means;
Fig. 3l is a side elevational view of a recording apparatus in which the recording
member has a single-layer structure;
Fig. 32 is a perspective view of a recording apparatus to which a still further embodiment
is applied;
Fig. 33 is a side cross-sectional view thereof;
Fig. 34 is a perspective view of a blade member;
Fig. 35 is a perspective view of a recording apparatus to which a yet further embodiment
is applied;
Fig. 36 is a cross-sectional view of a porous material constituting the recording
member;
Fig. 37 is a schematic cross-sectional view of a recording member which is employed
in yet another embodiment of the present invention;
Fig. 38 is a side elevational view of a recording apparatus thereof;
Fig. 39 is a perspective view of a further embodiment;
Fig. 40 is a side elevational view thereof;
Fig. 4l is a perspective view of a further embodiment;
Fig. 42 is a side elevational view thereof;
Fig. 43 is a perspective view of a further embodiment;
Fig. 44 is a side elevational view thereof;
Figs. 45, 46, and 47 are side elevational views of recording apparatus each provided
with a cleaner;
Fig. 48 is a side cross-sectional view of a further embodiment;
Fig. 49 is a perspective view of a further embodiment;
Fig. 50 is a side cross-sectional view thereof;
Fig. 5l is a side cross-sectional view of a further embodiment;
Figs. 52 and 53 are side elevational views of further embodiments;
Figs. 54, 55, and 56 are side elevational views of further embodiments; and
Figs. 57 to 6l are side cross-sectional views of other embodiments.
DETAILED DESCRIPTION OF THE INVENTION:
[0012] Referring now to the accompanying drawings, detailed description will be given of
embodiments to which the present invention is applied.
[0013] An embodiment which will be described below relates to an apparatus for and a method
of recording comprising: a recording member having a first porous layer impregnated
with a heat fusible ink and a second porous layer disposed on the first porous layer;
and a means for applying heat to the surface of the recording member in a pattern.
According to this embodiment, since the arrangement is such that a recording member
having a first porous layer impregnated with a heat fusible ink and a second porous
layer disposed on the first porous layer as well as a means for applying heat to the
surface of the recording member are provided, there is no need to employ an ink film.
Hence, it is possible to eliminate such troublesome tasks as disposal of used ink
films as well as the high running costs that result from the use of disposable ink
films.
[0014] Referring to the accompanying drawings, detailed description will now be given of
this embodiment.
[0015] Fig. l is a schematic diagram of a recording apparatus in accordance with the present
invention, while Fig. 2 is an explanatory cross-sectional view of the recording apparatus.
In the drawings, a recording member l is formed in a cylindrical shape, and is arranged
such that a porous membrane layer lb is laminated on the outer surface of a porous
base la formed of various types of alloy fiber including stainless steel in mesh.
This porous membrane layer lb is constituted by porous ethylene tetrafluoride resin
(e.g., "Fluoropore" (brandname) manufactured by Sumitomo Electric Industries Ltd.)
formed with a thickness of l00 µ and an average pore diameter of l0 µ. A heat fusible
ink 2 is impregnated over the entire surface of the porous base la. A recording medium
3 is formed of paper or the like, and is brought into contact with the recording member
l.
[0016] A heat generating section 4 disposed upstream of the recording medium 3 is constituted
by a multiplicity of heating elements 5 which are juxtaposed in an array and capable
of selectively generating heat in response to image information signals from the outside.
This heat generating section 4 is arranged such as to be in contact with the recording
member l and to be capable of lowering the viscosity of ink inside the recording member
l by heat supplied by the heating elements 5, and of allowing the ink of lowered viscosity
to be permeated through the porous membrane layer lb. A platen roller 6 presses the
recording medium 3 against the recording member l at a position corresponding to the
recording member l.
[0017] Next, description will be made of a method of recording which is performed by employing
the apparatus of this embodiment.
[0018] First, signals from a controlling section (not shown) are sent to the heat generating
section 4 to cause the plurality of heating elements 5 juxtaposed in an array in this
heat generating section 4 to selectively generate heat. Subsequently, by allowing
the heat to be conducted to the porous membrane layer lb contacted by the heat generating
section 4 and to the porous base la, the viscosity of ink 2 impregnated in this portion
is made low. Meanwhile, ink 2 with its viscosity lowered permeates the porous membrane
layer lb, and an ink image having a predetermined configuration corresponding to the
heating portion of the heat generating section 4 is formed on this porous membrane
layer lb.
[0019] The ink image formed on the porous membrane layer lb, as described above, moves as
the recording member l rotates in the direction of the arrow. Subsequently, before
the ink solidifies downstream, the ink image is transferred onto the recording medium
3 which is pressed by a platen roller 6 at a position where the platen roller is in
contact with and opposed to the recording member l, thereby forming an image on the
recording medium 3.
[0020] In the above-described embodiment, in cases where use is made of a pressurizing means,
such as an external air compressor, which is capable of applying pressure on the inside
of the recording member l, it is possible to facilitate the permeation through the
porous membrane layer lb of the ink 2 which is located inside the recording member
l and whose viscosity has been lowered by heat. In addition, the above-described porous
membrane layer lb is provided with properties which allow the ink 2 to permeate only
when the vicosity of the ink 2 has been lowered by heat.
[0021] Although, in the above-described embodiment, the porous membrane layer lb is constituted
by an ethylene tetrafluoride resin, it is also possible to use, for instance, a porous
resin of such as other fluorine-based resin or a silicon-based resin, or a porous
metallic membrane.
[0022] As described, in cases where a material having small surface tension, such as ethylene
tetrafluoride resin, is used as the porous membrane layer lb, the ink on the porous
membrane layer lb can be transferred smoothly onto the recording medium 3 since the
ink has good repellency.
[0023] In the above-described embodiment, although the recording member l is arranged such
that, by using the porous base la in which alloy fibers are formed in mesh, the porous
membrane layer lb is laminated on the outer surface thereof. As shown in Fig. 3, a
recording member lC may be arranged such that, by using a sponge base 7 made of silicone
rubber impregnated with the ink 2, the porous membrane layer lb similar to the one
used in the above-described embodiment is laminated on the outer surface thereof.
When using this recording member lC, the other arrangements and the recording method
are entirely the same as those of the above-described embodiment.
[0024] Since its inside is formed by a sponge, the recording member lC itself has resiliency.
Accordingly, since its adhesion to the recording medium 3 is improved, it is possible
to effect the transfer of an ink image with a better efficiency.
[0025] To describe the ink accommodated in the recording member lC, a heat fusible (including
softening and sublimation characteristics) ink can typically be used. Furthermore,
as for the ink, it is preferable to use one which is capable of maintaining a state
in which the ink is always filled in the porous base, e.g., a semisolid ink or the
like.
[0026] The heat fusible ink is obtained by causing a colorant to be dispersed or dissolved
in a heat fusible binder, and its melting viscosity, adhesiveness, etc. are adjusted
by adding elastomer or the like to the heat fusible binder.
[0027] The heat fusible binder may be composed of a single component or two or more components
selected from the group consisting of various kinds of known binder such as natural
and synthetic wax resins.
[0028] More specifically, the heat fusible binder constituting the ink 3 is selected from:
the group consisting of natural wax such as whale wax, beeswax, lanolin, carnauba
wax, candellilla wax, montan wax and ceresin wax; the group consisting of petroleum
was such as paraffin wax, microcrystalline wax; the group consisting of synthetic
wax such as oxidized wax, ester wax, lower molecular polyethylene, Fischertrophsch
wax; the group consisting of higher fatty acid such as raulin acid, myrystic acid,
palmitic acid, stearic acid, behenic acid; the group consisting of higher alcohol
such as steryl alcohol, behnil alcohol; the group consisting of esters such as fatty
acid ester of cane sugar, fatty acid ester of sorbitan; the group consisting of amides
such as oleyl amide and the like; the group consisting of elastomers such as polyamide
resin, polyester resin, epoxy resin, polyurethane resin, polyacrylic resin, polyvinyl
chloride resin, cellulose resin, polyvinyl alcohol resin, petroleum resin, phenol
resin, polystyrene resin, natural rubber, styrene butadiene rubber, isoprene rubber,
chloroprene rubber; the group consisting of oily substances such as mineral oil and
vegetable oil; and the group consisting of various plasticizers. The materials selected
from the above noted groups are suitably combined, thereby controlling the melt temperature
and melting viscosity of the heat fusible binder.
[0029] The coloring agent constituting the heat fusible ink 3 in combination with the heat
fusible binder is selected from the groups consisting of dyeing materials and pigments
such as carbon black which are generally used in printing or other recording methods.
The dyeing materials and pigments may be used individually or in the form of a two
or more component mixture. It is preferred that the content of the coloring agent
is l to 40 percent by weight of the aforesaid ink 3.
[0030] Selection of the recording medium 3 is not confined solely to paper, but it is possible
to use one which is generally used as an electronic blackboard sheet and in which
a high molecular film of Teflon, polypropylene, or the like is coated or laminated
on its surface. Therefore, according to this recording apparatus, recording can be
effected on a blackboard and the like in an electronic blackboard.
[0031] As described above, since this embodiment is arranged such that there are provided
a recording member constituted by a first porous layer impregnated with a heat fusible
ink and a second porous layer disposed on this first porous layer as well as a means
for applying heat on the surface of this recording member in a pattern, and since
recording is carried out by using this arrangement, it is possible to provide a recording
apparatus and a recording method which afford low running costs without using ink
films, which constitute drawbacks of the conventional thermal transfer recording method.
[0032] Referring now to Figs. 4 to l9, other embodiments will be described.
[0033] This embodiment comprises: a rotatable recording member having a heat-transferable
ink and constituted by a plurality of layers; a recording head for heating the surface
of the recording member in response to image signals; and a conveying means for conveying
a recording medium in such a manner that the recording medium will come into contact
with the surface of the recording member heated by the recording head. According to
this embodiment, by heating the surface of the rotating recording member by means
of the recording head in response to image signals, an image of the ink which has
melted or whose viscosity has been lowered is formed on the surface of the recording
member, and the image is transfer-recorded by transferring this ink image onto the
recording medium being conveyed.
[0034] In addition, according to this embodiment, the recording member is constituted by
a plurality of porous layers, and the pore diameter of a porous layer forming the
surface layer of the recording member is made identical to or smaller than the pore
diameter of each of the porous layers constituting inner layers. Therefore, according
to this embodiment, the ink is capable of smoothly permeating smoothly from the inside
to the outside of the recording member.
[0035] Furthermore, according to this embodiment, since, at the time of heating the recording
member by the recording head, pressure-contacting portions of the recording member
and a pressure-contacting member, or the vicinity thereof, is heated, there are advantages
in that the transfer distance becomes short, and in that it is possible to obtain
a transfer recorded image having a good transfer efficiency and image quality.
[0036] Description will now be made of this embodiment with reference to the accompanying
drawings.
[0037] Fig. 4 is a perspective view of a recording apparatus in accordance with a first
embodiment, while Fig. 5 is an explanatory cross-sectional view thereof.
[0038] First, an outline of the overall arrangement will be described. A recording member
l2 impregnated with a heat transferable ink ll is arranged such as to be rotatable
in the direction of the arrow 'a' by means of a motor l3. A pressure-contacting portion
l4 is provided to the recording member l2 at a pressure-contacting portion 'A' in
such manner as to be capable of being brought into pressure contact with and separating
away from the same.
[0039] A recording head l5 which is capable of generating heat in response to image signals
is brought into contact with the surface of the recording member l2. When the surface
of the rotating recording member l2 is heated by the recording head l5, the ink ll
impregnated in the recording member l2 melts in a pattern or its viscosity is lowered,
thereby allowing a recorded image to be formed on the surface of the recording member
l2.
[0040] If a recording medium (e.g., a recording sheet, or a plastic sheet which will be
described later; hereafter referred to as the "recording sheet") l7 is conveyed to
the pressure-contacting portion 'A' by means of a conveying means l6 in such a manner
as to be in synchronization with the formation of the aforementioned recording image,
the recording image is pressed against the recording sheet l7, and the melted ink
or the ink of lowered viscosity is transferred onto the recording sheet l7. Subsequently,
the recording sheet l7 on which the required recording has been effected is discharged
onto a discharge tray l8.
[0041] Description will now be given of the arrangement of each of the sections of the
above-described recording apparatus consecutively.
[0042] First of all, the recording member l2 is formed in a cylindrical shape with an axial
width substantially identical to or longer than the width of the recording sheet l7,
and is composed of an inner layer l2a and an outer layer l2b laminated on the outer
periphery of the inner layer l2a. The inner layer l2a is arranged such that a member
capable of being impregnated with ink ll which will be described later, such as a
porous material formed of a silicone sponge having an average pore diameter of 0.2
- 0.5 mm (No. of cells: approx. 50 - l00 pieces/25 mm), is formed into a cylindrical
shape with a diameter of about 20 - l00 mm. In addition, the outer layer l2b constituting
a surface layer is composed of a membrane which allows the ink ll to permeate therethrough
and is formed with a thickness of about l0 - l00 µm by, for example, porous ethylene
tetrafluoride resin having an average pore diameter of about 3 - l0 µm.
[0043] The aforementioned recording member l2 is arranged such that a belt l9c is trained
between a pulley l9a installed on a rotary shaft l2c and a pulley l9b of the motor
l3, and the recording member l2 is rotatable in the direction of the arrow 'a' by
means of the drive of the motor l3.
[0044] Description will now be given of the ink ll which is impregnated in the recording
member l2. This ink has thermal transfer characteristics allowing the ink to be transferred
onto the recording sheet l7 as the ink is melted or its viscosity is lowered by heating.
Typically, a heat fusible ink is used. Incidentally, the heat fusible ink may be solid,
semisolid, or in other similar state insofar as a state in which the ink is impregnated
in the inner layer l2a is maintained. However, in view of the thermal efficiency for
melting the ink ll, it is preferred that the ink is a semisolid ink.
[0045] The heat fusible ink ll is arranged such that a colorant is dispersed or melted in
a heat fusible binder, and its melting viscosity and adhesiveness are adjusted by
adding elastomer or the like to the heat fusible binder. In addition, the heat fusible
binder may be composed of a single component or two or more components selected from
the group consisting of various kinds of known binder such as natural and synthetic
wax resins.
[0046] Furthermore, if a heat fusible binder having supercooling characteristics and a lubricant
are prepared and added to the heat fusible binder, it is possible to obtain a good
recorded image even if there is some distance between a position of heating by the
recording head l5 and a position of transferring ink onto the recording sheet l7.
The binder having supercooling characteristics mentioned above refers to one which
is capable of retaining a melted state or a state of low viscosity for a fixed time
duration even at a temperature below its original melting point or softening point
at a time when the binder is once heated above the melting point (softening point)
and is then cooled from a melted state or the state of low viscosity. Such a binder
itself is already known.
[0047] More specifically, the heat fusible binder constituting the ink is, as described
above, selected from: the group consisting of natural wax such as whale wax, beeswax,
lanolin, carnauba wax, candellilla wax, montan wax and ceresin wax; the group consisting
of petroleum wax such as paraffin wax, microcrystalline wax; the group consisting
of synthetic wax such as oxidized wax, ester wax, lower molecular polyethylene, Fischertrophsch
wax; the group consisting of higher fatty acid such as raulin acid, myrystic acid,
palmitic acid, stearic acid, behenic acid; the group consisting of higher alcohol
such as steryl alcohol, behnil alcohol; the group consisting of esters such as fatty
acid ester of cane sugar, fatty acid ester of sorbitan; the group consisting of amides
such as oleyl amide and the like; the group consisting of elastomers such as polyamide
resin, polyester resin, epoxy resin, polyurethane resin, polyacrylic resin, polyvinyl
chloride resin, cellulose resin, polyvinyl alcohol resin, petroleum resin, phenol
resin, polystyrene resin, natural rubber, styrene butadiene rubber, isoprene rubber,
chloroprene rubber, the group consisting of oily substances such as mineral oil and
vegetable oil; and the group consisting of various plasticizers. The materials selected
from the above noted groups are suitably combined, thereby controlling the melt temperature
and melting viscosity of the heat fusible binder.
[0048] The coloring agent constituting the heat fusible ink 3 in combination with the heat
fusible binder is selected from the groups consisting of dyeing materials and pigments
such as carbon black which are generally used in printing or other recording methods.
The dyeing materials and pigments may be used individually or in the form of a two
or more component mixture. It is preferred that the content of the coloring agent
is l to 40 percent by weight of the aforesaid ink.
[0049] The pressure-contacting member l4 is constituted by a roller which is composed of
a metal such as iron, copper, aluminum, or the like, rubber based on silicone, fluoride,
urethane, or the like, a resin based on fluoride, polyacetal, polyamide, or the like
having the same length as that of the recording member l2, e.g., one in which polyvinyl
chloride is coated on the surface of a urethane foam, on one which is formed of glass
or the like. A shaft l4a thereof is rotatably fixed to one end 20a of an arm 20 bent
in the shape of a chevron. This arm 20 is arranged such that a bent portion is rotatably
journaled by a shaft 20b, and the pressure-contacting member l4 is brought into pressure
contact with the surface of the recording member l2 with the linear pressure of 5
- l50 g/cm or thereabout by means of a tensile spring 2l retained at the arm 20. Accordingly,
when the recording member l2 rotates in the aforementioned state of pressure contact,
the pressure-contacting member l4 is driven to rotate.
[0050] Furthermore, an eccentric cam 22 abuts against the other end 20c of the arm 20. If
the cam 22 is rotated, the arm 20 rotates with the shaft 20b as a center, thereby
allowing the pressure-contacting member l4 to separate from the surface of the recording
member l2.
[0051] Next, description of the recording head l5 will be made. As shown in a top plan view
of Fig. 6 and a cross-sectional view of Fig. 7, this recording head l5 is arranged
such that a plurality of heat generating heads are juxtaposed in a row at an upper
end portion of a substrate l5a having substantially the same length as the axial length
of the recording member l2. This heat generating element l5b is composed of a metallic
compound such as carbon, silver, palladium, platinum, ruthenium, or the like, and
is capable of generating heat when energized.
[0052] A common electrode l5c, an intermediate substrate l5d, and a signal electrode l5e
are formed consecutively on the substrate l5a. The common electrode l5c is connected
commonly to all the heat generating elements l5b, while each of the signal electrodes
l5 is connected to each of the heat generating elements l5b. The substrates l5a and
l5d are composed of an insulating material consisting of plastics or mainly consisting
of plastics, e.g., polyester, polyimide, or the like. The electrodes l5c and l5e are
composed of copper, or a conductive material in which copper or silver is plated with
nickel.
[0053] In this arrangement, if the signal electrodes l5e are energized in response to image
signals, the heat generating elements l5b selectively generate heat correspondingly.
[0054] Furthermore, the above-described recording head l5 is formed in the shape of a flexible
film having a thickness of dozens of microns to several hundred microns. The recording
head l5 per se is elastic and can be adhered to the surface of the recording member
l2. The heat generating elements l5b of the recording head l5 abut against the surface
of the recording member l2 at the pressure-contacting portion 'A' between the recording
member l2 and the pressure-contacting member l4, or the vicinity thereof (upstream
of the pressure-contacting portion 'A' in the rotational direction of the recording
member l2).
[0055] In this embodiment, as shown in Fig. 8, a contacting portion 'B' between the heat
generating elements l5b and the recording member l2 is located such as to be situated
in the vicinity of the pressure- contacting portion 'A'. The positional relationship
between this pressure-contacting portion 'A' and the contacting portion 'B' is such
that the ink ll which has melted or whose viscosity has been lowered at the contacting
portion 'B' is capable of maintaining the above-described state until it reaches the
pressure contacting portion 'A' by the rotation of the recording member l2. In addition,
the positional relationship is also such that, when the heat generating elements
l5b have generated heat, the heat is transmitted to some extent to the recording sheet
l7 being conveyed to the pressure-contacting portion 'A', and that good recording
can be effected in terms of the fixing properties and the like. Incidentally, in
this embodiment, the distance between the pressure-contacting portion 'A' and the
contacting portion 'B' is set to 0.8 to l0 mm.
[0056] Next, the conveying means l6 is arranged in such a manner as to convey the recording
sheet l7 to the pressure-contacting portion 'A' by means of a feed roller l6a and
a pair of conveying rollers l6b, l6c which are driven by a motor (not shown). In other
words, the recording sheets stacked and accommodated in a cassette 23 are withdrawn
one by one by means of the feed roller l6a, and are then conveyed by means of the
pair of conveying rollers l6b, l6c such as to effect a U-turn in synchronization with
a recording operation. At the pressure-contacting portion 'A', the recording sheet
l7 conveyed by this conveying means l6 is conveyed by the rotation of the recording
member l2.
[0057] In addition, a feed tray 24 is provided in the vicinity of an inlet of the pair of
conveying rollers l6b, l6c so that the recording sheet l7 placed on the tray 24 can
also be fed manually.
[0058] Sheet guides 25a, 25b for guiding the sides of the recording sheets l7 are disposed
between the pair of conveying rollers l6b, l6c. Also, sheet guides 25c, 25d are provided
between the pressure-contacting portion 'A' and the discharge tray l8 so as to separate
the recording sheets l7 from the recording member l2 and the pressure-contacting member
l4 and to guide the same to the discharge tray l8. In addition, a lower guide 25e
for the recording sheet 7 is provided between the pair of conveying rollers l6b, l6c
and the pressure-contacting member l4, and the recording head l5 also serves as an
upper guide.
[0059] Furthermore, a jamming (jamming of a sheet in the apparatus) detection means 26 constituted
by a photo-interrupter, photo-diode, or a limit switch, etc. is provided at the lower
guide 25e.
[0060] Next, description will be given of a control circuit for the above-described arrangement.
As shown in a block diagram of Fig. 9, recording signals supplied from an external
device 27 such as a computer, a word processor, and a reader are transmitted to a
CPU 29 via an interface 28. The drive of the conveying means l6, the motor l3, and
the eccentric cam 22 is controlled by signals from the CPU 29. In addition, recording
signals are sent from the CPU 29 to a driver 30 for driving the recording head l5
in synchronization with the aforementioned controlling of the drive, and the drive
of the heat generating elements l5b of the recording head l5 is controlled in response
to the recording signals. Consequently, the heat generating elements l5b generate
heat in synchronization with the conveyance of the recording sheet l7, and the arrangement
is such that the heating temperature of the heat generating elements l5b is controlled
by a thermistor or the like. When a jamming detection signal is sent from the jamming
detection means 26 to the CPU 29, the CPU 29 stops each of the aforementioned drives,
and the occurrence of jamming is displayed on a display unit 3l. This display unit
3l is arranged such that, in addition to the occurrence of jamming, the presence or
absence of the recording sheets l7, the turning ON and OFF of a power source, the
amount of ink in the recording member l2, and the like can be displayed thereon by
means of a detection means (not shown).
[0061] With reference to a flowchart shown in Fig. l0, description will now be made of a
recording method using the recording apparatus having the above-described arrangement.
[0062] As shown in the flowchart, detection of the amount of the ink ll in the recording
member l2, the presence or absence of the recording sheets l7, and jamming is first
carried out in step Sl, so as to determine whether the apparatus is on standby for
recording. If not on standby, the operation jumps to step S8, and the detection result
is displayed on the display unit 3l, while if on standby, the operation proceeds to
step S2 to determine whether or not to start recording. Subsequently in step S2, the
presence or absence of a recording start signal from a host such as an external device
27 is detected, and, if the start signal is not present, the operation returns to
Step Sl, while, if present, it proceeds to step S3 to commence recording.
[0063] In recording, in step S3, the feed roller l6a rotates in the direction of the arrow
'c' shown in Fig. 5 to feed out the recording sheets l7 one by one from the cassette
23. In step S4, the pair of conveying rollers l6b, l6c rotate in the direction of
the arrow 'd' in synchronization with a recording operation to feed the recording
sheet l7 to between the recording member l2 and the pressure-contacting portion l4.
[0064] Next, in Step S5, the eccentric cam 22 is driven to rotate the arm 20, and brings
the pressure-contacting member l4 and the heat generating elements l5b of the recording
head l5 into contact with the surface of the recording member l2. Subsequently, specified
recording is carried out in step S6.
[0065] Description will be made specifically of this recording process. The recording member
l2 is rotated in the direction of the arrow 'a' at a peripheral speed of about l -
l0 cm/sec in synchronization with the conveyance of the recording sheet l7, and a
recording image signal is set to the recording head l5 in synchronization with this
rotation. The heat generating elements l5b then generate heat in response to the signal,
and the surface of the recording member l2 is selectively heated. This heat is transmitted
from the outer layer l2b of the recording member l2 to the inner layer l2a, and the
ink impregnated in the heated portion melts or its viscosity is lowered. The ink which
has melted or whose viscosity has been lowered permeates the outer layer l2b. At that
time, since the pores of the outer layer l2b have diameters finer than those of the
inner layer l2a, the ink image 32 constituted by fine ink dots corresponding with
the above- described heating is formed on the outer layer l2b. Alternatively, the
ink ll solidified in the outer layer l2b melts or its viscosity is lowered, and the
ink image corresponding to the heating by the recording head l5 is formed.
[0066] Furthermore, the ink image 32 moves in conjunction with the rotation of the recording
member l2, and the ink image 32 reaches the pressure-contacting portion 'A' before
it solidifies or permeates the outer layer l2b again to be impregnated in the inner
layer l2a. In the pressure-contacting portion 'A', the ink image 32 is pressed against
the recording sheet l7 conveyed in synchronization therewith and is thereby transferred
onto the recording sheet l7.
[0067] The recording sheet l7 on which the image has been recorded, as described above,
is discharged onto the discharge tray l8 in conjunction with the rotation of the recording
member l2.
[0068] Continuous recording can be effected by repeating the above-described process. Incidentally,
in cases where jamming occurs during the above-described recording operation, or
such as when the recording sheets are absent, such state is detected in step S7, and
that state is displayed on the display unit 3l in step S8. In step S9, determination
is made as to whether or not all the recording is to be completed, and, when recording
is to be effected further, the operation returns to step Sl, while, when recording
is to be completed, the operation proceeds to step Sl0.
[0069] When the recording operation has been completed, in step Sl0, the eccentric cam
22 is driven to rotate the arm 20 in the opposite direction to that described above,
and separates the pressure-contacting member l4 from the surface of the recording
member l2, thereby preventing the deformation of the recording member l2 when recording
is not carried out.
[0070] As described above, it is possible to transfer an ink image onto the recording sheet
l7 without using an ink film. In the above-described arrangement, at the time of the
transfer of the ink image, since the heat generating elements l5b are located in the
vicinity of the pressure-contacting portion 'A', the heat generated by the elements
l5b is also applied to the recording sheet l7 with the same pattern as that of the
recording member l2, thereby forming an image on the recording sheet l7. Accordingly,
the transfer of the ink image 3l onto the recording sheet l7 can be effected smoothly
and efficiently at the pressure-contacting portion 'A'.
[0071] Moreover, in the above-described arrangement, since the pore diameter of the outer
layer l2b is smaller than that of the inner layer l2a, the ink permeating the outer
layer l2b is made into fine dots. Since the ink image is formed by the fine dots,
a clear image is recorded on the recording sheet l7.
[0072] To the contrary, since the pore diameter of the inner layer l2a is made greater than
that of the outer layer l2b, it is possible to cause the inner layer l2a to be sufficiently
impregnated with the ink ll.
[Other Embodiments]
[0073] Incidentally, although, in the foregoing embodiment, the heat generating l5b are
located in the vicinity of the pressure-contacting portion 'A', it is also possible
to locate the heat generating elements l5b inside the pressure-contacting portion
'A', as shown in Fig. ll.
[0074] For instance, if, in the foregoing embodiment, the linear pressure between the recording
member l2 and the pressure-contacting member l4 is increased to about l00 - l50 g/cm,
the range of the pressure-contacting portion 'A' expands, so that the heat generating
elements l5b adhere to the surface of the recording member l2 within the pressure-contacting
portion 'A', as shown in Fig. ll. Even if the recording head l5 is thus located inside
the pressure-contacting portion 'A' no hindrance is caused to the rotation of the
recording member l2 since the recording head l5 is extremely thin.
[0075] In the aforesaid arrangement, when the heat generating elements l5b generates heat
in response to a recording image signal, the heat is transmitted positively to both
the recording head l2 and the recording sheet l7. Accordingly, since an image corresponding
to the image pattern is formed more clearly on the recording sheet l7, and since the
melted ink or the ink with its viscosity lowered is transferred onto the image portion
immediately after permeating the outer layer l2b, the transfer characteristics improve,
so that fogging or the like becomes difficult to occur, and, at the same time, the
thermal efficiency also improves.
[0076] In cases where the heat generating elements l5b are located in the pressure-contacting
portion 'A', the recording head l5 may be arranged as shown in Fig. l2.
[0077] In other words, the heat generating elements l5b are arranged in a row at a desired
position of the substrate l5a, and the common electrode l5c and the signal electrodes
l5e are connected to both ends of the heat generating elements l5b. Furthermore, ink
passage holes l5f are formed in the substrate l5a and the heat generating elements
l5b.
[0078] The portion of the heat generating elements l5b of the recording head l5 is arranged
such as to be located in the pressure-contacting portion 'A', and if the heat generating
elements l5b are caused to generate heat in response to an image signal, the ink of
the recording member l2 which has melted or whose viscosity has been lowered by the
heating passes through the ink passage holes l5f and is transferred on to the recording
sheet l7. Thus, it is possible to obtain the same effect as that of the embodiment
shown in Fig. ll.
[0079] Since it is unnecessary for the heat generating elements l5b of the above-described
recording head l5 to be located at the side portion of the substrate l5a, there is
an advantage in that the production of the recording heads l5 can be facilitated.
[0080] Although, in the foregoing embodiment, a case is shown in which the recording head
l5 is made flexible and extremely thin, the recording head l5 may be arranged to be
rigid.
[0081] For instance, as shown in Figs. l3, l4, and l5, an arrangement may be provided as
follows: A substrate is formed by providing an insulating layer l5h obtained by baking
enamel or the like onto the surface of a metallic core l5g constituted by a very low
carbon steel plate, a copper plate, a stainless steel plate or the like. The heat
gener ating elements l5b are arranged in a row on the substrate, and the common electrode
l5c and the signal electrodes l5e are connected to the heat generating elements l5b.
[0082] If the arrangement is provided as described above, since the mechanical strength
of the recording head l5 is large, it is possible to correct the deformation of the
recording member l2 by means of the recording head l5.
[0083] In addition, although, in the first embodiment, the arrangement is made such that
the pressure-contacting member l4 is driven by the rotation of the recording member
ll, the pressure-contacting member l4 may be rotatively driven separately, as shown
in Fig. l6.
[0084] In Fig. l6, the roller constituting the pressure-contacting member l4 is arranged
such as to be driven by a motor 33, and the recording member l2 is installed at one
end of the arm 20 such as to be rotatable. In this arrangement, the recording member
l2 rotates as it is driven by the rotation of the pressure-contacting member l4. In
this case, since the mechanical strength of the pressure-contacting member l4 is
greater than that of the recording member l2, the pressure-contacting member l4 is
less susceptible to deformation. As a result, it is possible to stabilize the conveying
speed of the recording sheet l7 in comparison with a case where the recording member
l2 is rotatively driven as in the case of the first embodiment.
[0085] In Fig. l6, the tensile spring 2l is retained at the arm 20 as in the case of the
first embodiment, and causes the recording member l2 to be brought into pressure contact
with the pressure-contacting member l4 with a predetermined pressure. At the same
time, when the eccentric cam 22 abutting against the arm 20 rotates, the arm 20 rotates
with the shaft 20b as the center, thereby separating the recording member l2 from
the pressure-contacting member l4.
[0086] Furthermore, although, in the above-described embodiment, the arrangement is such
that either the recording member l2 or the pressure-contacting member l4 is rotatively
driven, an arrangement be also provided such that both of the recording member l2
and the pressure-contacting member l4 are rotatively driven at the same peripheral
speed. In this arrangement, the conveying speed of the recording sheet l7 can be further
stabilized. In particular, in cases where the recording member l2 and the presure-contacting
member l4 are held in pressure contact with each other via the recording head l5,
as in the case of the embodiment shown in Fig. l2, it is necessary to rotatively drive
both the recording member l2 and the pressure-contacting member l4.
[0087] Description of other examples of the recording member l2 will now be described. Although,
in the first embodiment, a sponge base made of silicone rubber is used by way of example
as a member constituting the inner layer l2a, it is also possible to use a porous
material formed of synthetic fiber in mesh or a porous material formed by winding
cellulose in a spiral shape. In this case, it is possible to obtain a greater mechanical
strength than that of the sponge illustrated in the first embodiment.
[0088] With respect to the outer layer l2b, it is also possible to use a porous resin such
as a fluoride-based resin and a silicon-based resin other than those illustrated in
the first embodiment, or a porous metallic membrane, a metallic mesh, various types
of fibrous mesh, and the like.
[0089] Although, in the first embodiment, the pore diameter of the outer layer l2b of the
recoding member l2 is made smaller than the pore diameter of the inner layer l2a,
the pore diameter of the inner layer l2a may be made as the same as that of the outer
layer l2b. In this case as well, it is also possible to cause the inner layer l2a
to be impregnated sufficiently with the ink.
[0090] In addition, although, in the first embodiment, the pore diameter of the outer layer
l2b of the recording member l2 is made smaller than that of the inner layer l2a, the
pore diameter of the outer layer l2b may be made greater than that of the inner layer
l2a.
[0091] If the arrangement is made as described above, in cases where the ink ll impregnating
the inner layer l2a is melted or its viscosity is lowered by heating of the heat generating
elements l5b, the ink ll passes the outer layer l2b smoothly, so that a recorded image
with a darker density can be transferred onto the recording sheet l7.
[0092] Furthermore, although, in the above-described first embodiment, an example is shown
in which the recording layer l2 is formed as a two-layer structure constituted by
the inner layer l2a and the outer layer l2b, this recording member l2 may be arranged
with a multi-layer structure of three more layers.
[0093] When adopting the multi-layer structure of three or more layers, if the pore diameters
of the porous layers from the innermost layer to the outermost layer are made consecutively
smaller, the permeation of the melted ink or the ink with its viscosity lowered can
be effected smoothly.
[0094] Next, other examples of the pressure-contacting member l4 will be described. Although,
in the first embodiment, the pressure-contacting member l4 is constituted by a rotatable
roller-shaped member, the pressure-contacting member l4 may be constituted by an
unrotatable member, as shown in Fig. l7.
[0095] The pressure-contacting member shown in Fig. l7 is arranged such that a metallic
member such as stainless steel or iron, or such a member as hard rubber or hard plastics
is installed such as to be capable of being brought into pressure contact with the
surface of the recording member l2 at a linear pressure of about 5 - l50 g/cm by means
of pressing springs 34.
[0096] In the above-described arrangement, the recording sheet l7 is conveyed by cooperative
action of the rotating recording member l2 and the pressure-contacting member l4
held in pressure contact therewith, and an ink image 32 is transferred onto the recording
sheet l7 by a pressing force of the pressure-contacting member l4 at that time.
[0097] It should be noted that the arrangement for bringing the pressure-contacting member
l4 into pressure contact with or separating the same from the surface of the recording
member l2 is the same as that of the first embodiment.
[0098] With respect to the arrangement of separating the pressure-contacting member l4 and
the recording member l2 from each other, although, in the first embodiment, the separation
is effected by the rotation of the arm 20 through the rotation of the eccentric cam
22, as another example apart from using the eccentric cam, the separation may be effected
by the use of, for instance, a solenoid or the like.
[0099] In addition, as shown in Fig. l8, an arrangement may be provided such that, without
providing the pressure-contacting member l4, the recording head l5 is brought into
pressure contact with the surface of the recording member l2, and the recording sheet
l7 is conveyed to the pressure-contacting portion, the heating of the recording member
l2 by means of the recording head l5 being effected via the recording sheet l7.
[0100] As for the recording medium used, in each of the aforesaid embodiments, an example
in which cut sheets are used is shown, but the recording medium need not be restricted
to cut sheets. As shown in Fig. l9, an arrangement may be provided such that the recording
sheet l7 wound in the form of a roll is set inside the apparatus, and the recording
sheet l7 is conveyed in correspondence with the recording operation by means of the
pair of conveying rollers l6b, l6c, and is cut by an automatic cutter 35 at a point
where the recording sheet l7 has been conveyed by a recording length.
[0101] Furthermore, the recording medium need not be restricted to the type of paper described
with reference to the first embodiment, and any material which allows the ink ll to
be transferred may naturally be used, such as a plastic sheet for an overhead projector
(OHP), or one in which a high-molecular film of such as Teflon (brandname) or polypropylene
is coated or laminated on its surface and which is generally used as a sheet for an
electronic blackboard.
[0102] Accordingly, it is possible to effect recording on the surface of an electronic blackboard.
[0103] As described above, since the arrangement is such that a recording member constituted
by a plurality of layers impregnated with ink is rotated, and is heated by a recording
head in response to image signals to effect required recording, the waste can be eliminated
in comparison with a conventional method of thermal transfer recording in which ink
films are used, and, at the same time, the running costs can be lowered as a result.
In addition, since a semisolid ink can be used, it is possible to reduce the amount
of energy used for heating by the recording head in comparison with a case where a
solid ink is used.
[0104] Furthermore, if the recording member is formed by a plurality of porous layers, and
the pore diameter of the surface layer is made smaller than those of the inner layers,
there is an advantage in that an ink image permeating the surface layer is formed
by fine ink dots, so that it is possible to obtain a transfer recorded image with
good image quality. In addition, in this embodiment, in heating the recording member
by the recording head, since the pressure-contacting portions of the recording member
and the pressure-contacting member or the vicinity thereof are heated, the transferring
distance becomes short, so that there is an advantage in that it is possible to obtain
a transfer recorded image with good transfer efficiency and image quality.
[0105] Another embodiment will be described with reference to Figs. 20 - 24.
[0106] This embodiment is provided with a dispersing means for dispersing in the recording
member the ink contained in the recording member. According to this embodiment, since
the ink contained in the recording member is dispersed uniformly by the dispersing
means, stable ink images are formed on the surface of the recording member at the
time when the recording member is heated by the recording head, thereby allowing high-quality
images to be obtained.
[0107] First, description will be given with reference to Fig. 20. In this embodiment, a
dispersing means is added to the recording apparatus shown in Fig. l5, and those
members that are similar to those shown in Fig. l5 are denoted by the same reference
numerals. In addition, a dispersing means may also be provided to the recording apparatus
shown in Figs. l6, l7, and l9 in the same way as with Fig. 20.
[0108] A dispersing means 36 for the ink ll is constituted a heating roller 36a having the
same length as the axial length of the recording member l2, and is installed in such
as to be brought into contact with the surface of the recording member l2 downstream
of the rotating direction of the recording member l2 and to be rotated by the rotation
of the recording member l2.
[0109] The aforementioned heating roller 36a is constituted by a metal such as aluminum
or copper, and a nichrome heater, an infrared heater, or the like is provided in the
inside or outside thereof, and the surface of the recording member l2 with which it
is in contact with can be heated thereby.
[0110] Incidentally, the drive of this heater is controlled by signals supplied from the
aforementioned CPU 29.
[0111] In this recording apparatus, it can be estimated that if recording is continued as
described above, the amount of the ink impregnated in the surface of the inner layer
l2a will be reduced depending on the material of the ink, the recording speed, or
the like, and the density of the image may become light should the recording be continued
in that state. Therefore, before the density of the image becomes light, the heater
36b of the heating roller 36a is caused to generate heat to heat the surface of the
recording member l2. The ink ll impregnated in the inner layer l2a is melted by this
heating, and the ink ll is caused to permeate the surface side of the inner layer
in which the content of the ink has become small, as shown in Fig. 2l.
[0112] Since the ink ll melted in the inner layer l2a by means of the heating roller 36a
tends to flow from a dense portion to a less dense portion, even if there is a partial
variation in the ink content in the inner layer l2a due to the transfer of the ink
image, the melted ink ll uniformly permeates the surface side of the inner layer.
Accordingly, the surface side of the inner layer assumes a state in which it is constantly
impregnated uniformly with the ink ll, with the result that the density of the recording
images is constantly maintained at a fixed level.
[0113] It should be noted that the heating of the recording member l2 by the heating roller
36a may be effected in conjunction with the recording operation, or may be effected
upon every time a fixed amount of transfer recording is completed. Incidentally, Fig.
22 is an explanatory diagram of an embodiment in which the pressure-contacting member
is not provided.
[0114] Description will now be made of another example of the ink dispersing means 36.
[0115] In the first embodiment, an arrangement may be provided such that the heating roller
36a is installed such as to be capable of being brought into contact with and separate
from the surface of the recording member l2 in the same way as the pressure-contacting
member l4, and the heating roller 36a is separated from the surface of the recording
member when the recording member l2 is not heated by the heating roller 36a.
[0116] In addition, although, in the first embodiment, the arrangement is such that the
surface of the recording member l2 is heated by the heating roller 36a rotatively
driven by the rotation of the recording member l2, an arrangement may be provided
such that the surface of the recording member l2 is heated by a nonrotational heating
member 36c, as shown in Fig. 23. In this case, the heating member 36c may either contact
or not contact the recording member l2.
[0117] In the above-described embodiment, the area of the recording member to be heated
can be varied by changing the area of the heating member 36c.
[0118] Furthermore, as shown in Fig. 24, an arrangement may be provided such that a heating
member 36d constituted by a nichrome wire heater or the like is installed inside the
inner layer l2a, and heating may be effected from the inside of the recording member
l2.
[0119] In the arrangement described above, it is possible to positively supply the ink impregnated
in the inner layer l2a to the surface side.
[0120] In addition, if the heating roller 36 is made to press the recording member l2 at
a predetermined pressure, the ink ll impregnated in the inner layer l2a can be supplied
to the surface side more effectively.
[0121] In addition, if an arrangement is provided such that the heating member cleans the
surface of the recording member simultaneously as the recording member l2 is heated
by the heating member, it is possible to effect recording with better image quality.
[0122] If a means for cooling the recording member l2 is provided downstream of the heating
member 36a or the heating members 36c, 36d in the rotating direction of the recording
aparatus l2, since the ink uniformly dispersed in the surface side of the inner layer
by heating is cooled positively while it reaches the position of the recording head
l5, it becomes possible to eliminate fogging and the like, thereby allowing higher
image-quality recording to be effected.
[0123] Still another embodiment will be described with reference to Figs. 25 to 30.
[0124] This embodiment comprises: a rotatable recording member having an ink with heat-transfer
characteristics; a recording head for heating the surface of the recording head in
response to image signals; a conveying means for conveying the recording medium in
such a manner that the recording medium comes into contact with the surface of the
recording member heated by the recording head; and an ink replenishing means for replenishing
the ink to the recording member. According to this embodiment, when the amount of
ink in the recording member has become small due to recording, the ink can be replenished
by the ink replenishing means, so that continuous recording can be effected without
replacing the recording member.
[0125] First, description will be made with reference to Figs. 25 and 26. It should be noted
that this embodiment is such an ink replenishing means is added to the recording apparatus
shown in Figs. 4 and 5, and those members that are similar to those shown in Figs.
4 and 5 are denoted by the same reference numerals. In addition, the ink replenishing
means may also be provided to the recording apparatus shown in Figs. l6, l7, and
l9 in the same way as with that shown in Figs. 25 and 26.
[0126] An ink replenishing means 40 is arranged such as to have the same length as the axial
length of the recording member l2 and is integrally composed of an ink roller 40a
incorporating a heating means such as a nichrome wire heater as well as an ink reservoir
40b capable of supplying the ink ll to the surface of the roller 40a. The ink roller
40a is installed by a moving means (not shown) such as to be brought into contact
with or separate from the surface of the recording member l2, and is arranged such
as to rotate in the direction of the arrow shown in Fig. 26 in a state in which it
is in contact with the recording member l2. Incidentally, the drive of an abutting
and separating means, the heating means, etc., of the ink replenishing means 40 are
controlled by signals supplied from the CPU 29. In addition, the ink replenishing
means 40 is adapted to be driven automatically by signals from the CPU 29 as an amount
of recording is detected by a counter or the like and each time the recording of a
predetermined number of sheets is completed. In other words, when a predetermined
number of sheets has been recorded, the ink roller 40a of the ink replenishing means
40 is brought into contact with the surface of the recording member l2, and the heating
means 'H' inside the ink roller 40a is driven to heat the ink roller 40a, and, at
the same time, rotates in the direction of the arrow shown in Fig. 26.
[0127] The ink ll in the ink reservoir 40b melts, and the ink ll is coated on the surface
of the ink roller 40a rotatively driven by the rotation of the recording member l2.
When the ink layer is brought into contact with the surface of the recording layer
l2 in conjunction with the rotation of the ink roller 40a, the ink permeates the outer
layer l2b and is impregnated in the inner layer l2a.
[0128] It should be noted that, since the heat of the ink ll is lost and its viscosity becomes
large while the ink ll is being impregnated in the inner layer l2a, the ink ll does
not permeate the outer layer l2b to come out of it.
[0129] After thus replenishing the ink ll in the recording member l2, the ink roller 40a
may be separated from the recording member l2.
[0130] The replenishment of the ink ll may be effected simultaneously with recording, or
may be effected after counting the number of recorded sheets and by interrupting the
recording each time a fixed amount of recording is carried out, or upon completion
of a fixed amount of recording. Incidentally, Fig. 27 is a side-elevational view of
an embodiment which is not provided with a pressure-contacting member.
[0131] Next, description will be made of another example of the ink replenishing means 40.
[0132] Although, in the first embodiment, the arrangement is such that the ink is supplied
from the ink reservoir 40b in the form of a case to the ink roller 40a, as shown in
Fig. 28, an arrangement may be provided such that by disposing the ink roller 40a
and the ink roller 40c adjacent to each other in such a manner as to form a gap therebetween,
an ink reservoir 40d is formed between the rollers 40a, 40c, and the rollers 40a,
40c are rotated in the direction of the arrow shown in Fig. 28, so as to replenish
the ink ll from the ink reservoir 40d to the recording member l2 via the ink roller
40a.
[0133] Alternatively, as shown in Fig. 29, an arrangement may be provided such that a porous
layer 40f composed of polyurethane, silicone rubber or the like is formed at the tip
of the ink reservoir 40e having the same length as the axial length of the recording
member l2, the porous layer 40f being adapted to be capable of being brought into
contact with and separating from the surface of the recording member l2. When replenishing
the ink ll in the above-described arrangement, if the porous layer 40f is brought
into contact with the surface of the recording member l2, and if the recording member
is rotated and, at the same time, the ink ll in the ink reservoir 40e is caused to
melt by heating by the heating means 'H', the melted ink ll which has permeated the
porous layer 40f is replenished to the recording member l2.
[0134] Furthermore, as shown in Fig. 30, a cooling means 4l may be provided downstream of
the ink replenishing means 40 in the rotational direction of the recording member
l2 and upstream of a contacting portion 'B' of the recording head l5.
[0135] The aforementioned cooling means 4l may, for example, be arranged in such a manner
that a roller which is composed of aluminum, copper or the like and capable of coming
into contact with the axial peripheral surface of the recording member l2 is rotatively
driven by the rotation of the recording member l2.
[0136] By providing the aforementioned cooling means 4l, it becomes possible to deprive
the recording member 2 with heat accumulated therein of the heat when the melted ink
is replenished by the ink replenishing means 26. Accordingly, even when recording
is effected immediately after replenishing the ink, fogging or the like due to accumulated
heat can be reduced, thereby allowing large-contrast, high image-quality recording
to be effected.
[0137] Incidentally, the cooling means 40 need not be restricted to a roller-shaped member
which comes into contact with the recording member l2, and if it is arranged with
a non-contacting type such as a cooling fan or the like, the possibility of imparting
unnecessary deformation to the recording member l2 can be eliminated.
[0138] Furthermore, the rotational direction of the ink roller 40a should not be restricted
to the direction shown in the embodiment, and the ink roller 40a may be adapted to
rotate in the opposite direction, or may be adapted to be rotatively driven by the
rotation of the recording member l2.
[0139] Although, in the first embodiment, the ink replenishing means 40 is adapted to be
driven after each fixed amount of recording, an arrangement may alternatively be provided
such that, by detecting the amount of ink impregnated in the inner layer l2a by means
of a concentration sensor, the ink replenishing means 40 is driven in correspondence
with the detected value.
[0140] Thus, according to this embodiment, since a means for replenishing ink to the recording
member is provided, it is possible to use the same recording member for extended periods
of time, so that the running costs become low. At the same time, since the recording
member per se impregnated with ink can be formed thinly, so that the recording member
can be made compact in size. Furthermore, it is possible to prevent the deterioration
of the image quality caused by a shortage of ink.
[0141] In addition, there is another advantage in that, if the cooling means is provided
for the recording member, it becomes possible to replenish the ink even during recording.
[0142] A further embodiment will now be described. This embodiment is arranged such that,
in the recording apparatus shown in Figs. 4 to l9, the pore diameter of a porous layer
constituting the surface layer of the recording member is made greater than that of
the porous layer constituting an inner layer which is disposed adjacent to the surface
layer.
[0143] More specifically, the recording member l2 is formed in a tubular shape whose axial
length is substantially identical with or longer than the width of the recording sheet
l7. Further, the recording member l2 is constituted by a plurality of layers including
the inner layer l2a and the outer layer l2b serving as a surface layer laminated on
the outer periphery of the inner layer l2a. The inner layer l2a is arranged such that
a porous member composed of a member which is capable of being impregnated with the
ink ll, e.g., a sponge made of silicone rubber of an average pore diameter of about
80 - 300 µm (the number of cells: approx. 80 - 200 pcs/25cm), is formed in a tubular
shape with a diameter of about 20 - 200 mm. Meanwhile, the outer layer l2b is arranged
such that a porous member which allows the ink ll to permeate therethrough and has
a pore diameter greater than that of the inner layer l2a. For instance, a plurality
of pores with an average pore diameter of about l00 - 500 µm are formed on such as
a membrane of polyimide-based plastics formed with a thickness of about 50 - l00
µm.
[0144] Thus, according to this embodiment, since the recording member is formed by a plurality
of porous layers, and the pore diameter of the surface layer is made greater than
that of the inner layer, there are advantages such as that the passage of the ink
through the surface layer is facilitated, that it is possible to obtain high-density
recorded images at high speed with a smaller amount of energy, and that it is possible
to obtain high-quality recorded images with clear contrast.
[0145] A further embodiment will be described with reference to Fig. 3l.
[0146] Although, in each of the above-described embodiments, an example is shown in which
the recording member l2 is provided with a two-layer structure constituted by the
inner layer l2a and the outer layer l2b, this recording member l2 may be formed in
a multi-layer structure having three or more layers. Alternatively, the recording
member l2 may be formed as a single-layer structure as shown in Fig. 3l.
[0147] In Fig. 3l, the recording member l2 is arranged such that a material which is capable
of being impregnated with the ink ll, e.g., a sponge base made of silicone rubber,
porous ethylene tegrafluoride resin or the like, is formed in the shape of a roller
having a thickness of 5 - 20 mm or thereabout, and a roller 42 is impregnated with
the ink ll.
[0148] If the recording member 42 is formed as a single-layer structure as described above,
the ink which has melted or whose viscosity has been lowered by the heat generating
elements l5b is transferred directly onto the recording sheet l7, with the result
that it is possible to obtain recorded images with sufficiently high density.
[0149] Furthermore, description another embodiment will be made with reference to Figs.
32 - 35.
[0150] This embodiment is further provided with an ink replenishing means for replenishing
the ink having heat transfer characteristics from the inside of the recording member
to the recording member.
[0151] As shown in the drawings, an ink replenishing means 226 is provided inside the recording
member l2, and the arrangement is such that the ink ll can be replenished from the
ink replenishing means 26 to the recording member l2.
[0152] The recording member l2 is formed in a cylindrical shape whose axial length is substantially
idential with or longer than the width of the recording sheet l7, and the recording
member l2 is constituted by a porous cylindrical base l2c formed in the mesh of a
varied type of alloy such as stainless steel and having an average pore diameter of
0.l - 3.0 mm, the inner layer l2a laminated on the outer peripheral surface of the
base l2c, and the outer layer l2b laminated on the outer peripheral surface of the
inner layer l2a. The inner layer l2a is arranged such that a member which allows the
ink ll to be impregnated therewith, e.g., a porous member constituted by a sponge
of silicone rubber having an average pore diameter of about 0.2 - 0.5 mm (the number
of cells: approx. 50 - l00 pcs/25 mm), is formed in a cylindrical shape with an outer
diameter of about 20 - 200 mm. Meanwhile, the outer layer l2b is constituted by a
member which, when the ink ll has melted or its viscosity has been lowered, allows
the same to be permeated therethrough, e.g., a membrane which is arranged such that
a porous ethelene tetrafluoride resin having an average pore diameter of about 3 -
l0 µm is formed with a thickness of about l0 - l00 µm.
[0153] The belt l9c is trained between the pulley l9a installed on a rotational shaft and
the pulley l9b of the motor l3, and the recording member l2 is adapted to be rotated
in the direction of the arrow 'a' by the drive of the motor l3.
[0154] The ink replenishing means 226 is disposed inside the recording member l2. The arrangement
is such that the ink ll having heat-transfer characteristics is filled inside the
base, and the ink ll filled in the inside is agitated by a blade member 226a provided
in the base l2c.
[0155] As shown in Fig. 34, the aforementioned blade member 226a is constituted by a metal
such as iron or aluminum, or a resin or the like such as plastics of various kind,
and a supporting portions 226b are formed at both ends thereof. These supporting
portions 226b are supported by the rotational shaft of the recording member l2, and
the arrangement is such that, even if the recording member l2 rotates, the blade member
226a does not rotate. The supporting portions 226b are made hollow to form an ink
replenishing hole 226c. The arrangement is such that, as shown by the arrow B in Figs.
32 and 34, the ink ll having heat transfer characteristics is supplied from the outside
into the base l2c via the ink replenishing hole 226c by such means as a filler or
syringe, and the ink is agitated by the blade member 226a so as to be replenished
inside the inner layer l2a.
[0156] Thus, since the recording member l2 can be automatically replenished with the ink
ll, it becomes possible to employ the same recording member l2 for extended periods
of time. Furthermore, since the ink ll is agitated by the blade member 226a when the
ink ll is caused to pass through the base l2c and to be replenished in the inner layer
l2a, it becomes possible to effect the replenishment of ink efficiently.
[0157] Next, description of another example of the ink replenishing means 226 will be made.
[0158] Although, in the first embodiment, the arrangement is made such that the ink ll
filled in the base l2c is agitated by the blade member 226a provided in the base l2c,
an arrangement may alternatively be provided such that, as shown in Fig. 35, a roller
member 226b constituted by a metal such as iron or aluminum, or a resin such as plastics
various kind, is rotatably provided instead of the blade member 226a, and the roller
member 226b is rotated clockwise or counterclockwise so as to agitate the ink ll accommodated
in the base l2c and to replenish the same from the ba l2c to the inside of the inner
layer l2a.
[0159] It should be noted that, if, as shown in Fig. 35, the rotational axis of the roller
member 226b is disposed such as to be offset from the rotational center of the recording
member l2, the ink ll accommodated in the base l2c can be agitated sufficiently without
necessarily rotating the roller member 226b.
[0160] In the above-described example, at the time when the ink ll is agitated for replenishment
by the blade member 226a or the roller member 226b, if a heating means such as a heater
is provided inside the base l2c, the viscosity of the ink ll in the base l2c is lowered,
so that replenishment into the inner layer l2a can be facilitated.
[0161] Although, in the first embodiment, the ink replenishing means 226 is driven after
each fixed amount of recording, an arrangement may alternatively be provided such
that, after detecting the amount of ink impregnating the inner layer l2a by means
of a density sensor or the like, the ink is replenished by the ink replenishing means
226 in correspondence with the measured value.
[0162] As described above, according to the present invention, since the means for replenishing
the ink is provided for the recording member, it is possible to use the same recording
member for extended periods of time, so that the running costs become low. At the
same time, since the recording member per se impregnated with the ink can be formed
thinly, it is possible to make the recording member compact. Furthermore, it is possible
to prevent the deterioration of the image quality caused by a shortage of ink or
the like.
[0163] A further embodiment will be described with reference to Fig. 36. Fig. 36 is a cross-sectional
view of the porous material. In this embodiment, the recording member is constituted
by a single-layer porous material, and the pore diameter of the surface portion of
the recording member is made smaller than that of the inner portion thereof. This
embodiment may be applied to, for example, the recording apparatus shown in Figs.
4, 5, l5, l6, l7, l9, and 20. In the description given below, description will be
made of a case where this embodiment is applied to the recording apparatus shown in
Fig. 4 by way of example.
[0164] The recording member l2 is constituted by a single-layer porous layer formed in a
tubular shape with its axial length substantially identical with or longer than the
width of the recording sheet l7. As shown by an explanatory cross-sectional view in
Fig. 36, the arrangement is such that the diameters of pores l2d in the surface portion
l2b thereof are smaller than the diameters of pores l2e in the inner portion.
[0165] As for the material constituting the recording member l2, it is possible to use a
porous material which is capable of being impregnated with the ink ll, such as rubber
sponge, polyvinyl alcohol, polyethylene, or polyurethane foam ["Rubicell" (brandname)
manufactured by Toyo Polymer Co., Ltd.], and this porous material is formed into a
tubular shape with a diameter of about 20 - 200 mm. The inner portion of the recording
member l2 constituted by this porous material is formed as the inner portion l2a such
as to be provided, for instance, with an average pore diameter of about l - l00 µm.
Meanwhile, the outer portion (the portion with a thickness of about l - l0 µm) is
formed as the surface portion l2b such as to be provided, for instance, with an average
pore diameter of about 0.l - l0 µm.
[0166] Accordingly, since the pore diameter of the surface portion l2b of the recording
member l2 is smaller than that of the inner portion l2a, the ink permeating the surface
portion l2b at the time of recording forms fine dots, and an ink image is formed by
the fine dots. At the same time, it becomes difficult for the ink ll impregnating
the recording member l2 to be directly contacted by the recording sheet l7, so that
the amount of fogging and the like becomes is reduced, thereby allowing clear images
to be recorded on the recording sheet l7.
[0167] To the contrary, since the pore diameter of the inner portion l2a of the recording
member l2 is made larger than that of the surface portion l2, it is possible to sufficiently
impregnate the inner portion l2a with the ink ll.
[0168] Furthermore, since the inner portion l2a and the surface portion l2b of the recording
member l2 are arranged integrally, the mechanical strength of the recording member
l2 can be increased in comparison with a case where it is constituted by different
materials, so that the thickness of the surface portion l2b can be made thin. Accordingly,
since the surface portion l2b can be made thin, it is possible to facilitate the passage
through the surface portion l2b of the ink ll which has melted or whose viscosity
has been lowered, thereby allowing the heat transferability to be improved.
[0169] A yet another embodiment will now be described with reference to Figs. 37 and 38.
Fig. 37 is a schematic cross-sectional view of a recording member which is used in
this embodiment, while Fig. 38 is a side-elevational view of the recording apparatus.
It should be noted that those members that are similar to those of the embodiment
shown in Fig. l are denoted by the same reference numerals.
[0170] This embodiment is characterized in that the first porous layer impregnated with
the ink is formed by a plurality of materials having different hardness.
[0171] According to this embodiment, it is possible to prevent the unnecessary deformation
of the first porous layer of the recording member caused by pressurization, and to
obtain high-quality images. At the same time, it is possible to effect smooth supply
of ink.
[0172] In the drawings, reference numeral 5l denotes a recording member formed into a tubular
shape, and this recording member is arranged by laminating a second porous layer 5lb
on the outer surface of a first porous layer 5la. Incidentally, the first porous layer
l is constituted by a multiplicity of doughnut-shaped units (shown in Fig. 37) which
are connected together. This one unit is composed of a soft sponge 52a based on ester,
ether, silicone, or the like as well as a reinforcement member 52b composed of a hard
plastic such as polyacetal resin, a foam including a hard sponge, a metal or the like.
The soft sponge 52a is impregnated with the heat fusible ink over the entire surface
thereof, and not only serves as a recording member but also serves to supply and retain
the ink.
[0173] Description will now be made of operation in cases where the apparatus constructed
as described above is used.
[0174] In effecting recording in according to the above-described recording method, when
the heat generating section 4 presses the recording member 5l, the soft sponge 52a
tends to be deformed. However, the reinforcement member 52b serves as a support and
prevents the first porous layer 5la from being subjected to unnecessary deformation,
thereby preventing dropouts and the like in the image caused by the heat generating
section 4. In addition, when a platen roller 6 presses the recording member 5l via
the recording medium 3, the reinforcement member 52b serves as a support in the same
way as the above-described case, and the formation of the first porous layer 5la is
hence prevented, thereby prevent dropouts and the like in an image caused by the heat
generating section 4.
(l) Incidentally, in the above-described embodiment, although the first porous layer
5la is provided with a doughnut-shaped unit structure, the reinforcement member may
alternatively provided with a honeycomb structure.
(2) In addition, although, in the above-described embodiment, the first porous layer
5la is provided with a doughnut-shaped unit structure, the first porous layer 5la
may alternatively be arranged such that a belt-shaped material is wound around a shaft
into a screw shape.
(3) Furthermore, although, in the above-described embodiment, the first porous layer
5la is provided with a doughnut-shaped unit structure, the reinforcement members may
alternatively arranged such that a multiplicity of needle- or bar-like members are
erected on a shaft, and porous layers are formed among these reinforcement members.
[0175] As described above, according to this embodiment, by virtue of a simple arrangement
in which a combination of a plurality of materials having different hardness is used
for the first porous layer, it is possible to allow the first porous layer to be readily
provided with adequate ink impregnation properties and strength. Consequently, it
is possible to prevent unnecessary deformation against pressurization from the heat
generating member and the platen roller, maintain linear motion, form ink images accurately
on the recording member, and transfer the same onto the recording medium such as paper,
thereby meking it possible to obtain high-quality images. Moreover, it is possible
to prevent permanent strains occurring in the recording member when only a portion
of the recording member is pressurized by the heat generating member and the platen
roller during stopping. In addition, it is possible to increase the thickness of the
first porous layer, so that the content of the heat fusible ink can be increased.
Accordingly, it is possible to use the recording member over extended periods of time
without frequently replenishing the ink. Furthermore, if the ink content is large,
the supply of the ink to the pattern of the recording member can be effected favorably
during recording, and the replenishment of the ink can be effected favorably for the
ensuing recording. In addition, since the unit structure is adopted, the partial distribution
of the ink can be eliminated, thereby allowing an uneven recording to be prevented.
[0176] A yet another embodiment will be described with reference to Figs. 39 and 40.
[0177] This embodiment is characterized in that a heating means is further provided between
a heat applying means for applying heat to the surface of the recording member in
a pattern and a transfer means for transferring ink images onto the recording medium.
[0178] According to this embodiment, it is possible to prevent an ink image formed on the
second porous layer from solidifying, and higher-quality images free of nonuniformity
in recording can be obtained.
[0179] Fig. 39 is a schematic diagram of a recording apparatus in accordance with this embodiment,
while Fig. 40 is an explanatory cross-sectional view of the recording apparatus. Incidentally,
those members that are similar to those shown in Fig. l are denoted by the same reference
numerals, and description thereof will be omitted.
[0180] In the drawings, reference numeral 57 denotes a heating section and is constituted
by a nichrome heater, an infrared heater, a high-frequency heater or the like. Reference
numeral 58 denotes a heat-insulating member and is constituted by glass wool, asbestos,
a foam, or the like. The heat-insulating member 58 is so arranged that the heat generating
member 5 will not be subjected to thermal impact from the heating section 57.
[0181] Description will now be made of operation in cases where the apparatus having the
above-described arrangement is used.
[0182] In effecting recording in accordance with the above-described recording method, the
viscosity of the ink accommodated in the recording member l is lowered by applying
heat in a pattern by means of the heat generating member 5 of the heat generating
section 4, this ink is thereby caused to permeate the porous membrane layer lb, and
an ink image is formed on the surface of the recording member. Moreover, in this embodiment,
the heating section 57 heats the ink image while it is being transferred onto the
recording medium 3, and hence maintains the ink image in the state of low viscosity.
Consequently, the ink image can be transferred favorably onto the recording medium
3.
(l) Although, in the above-described embodiment, the ink image is heated to maintain
the viscosity at a low level, the transfer of the ink image onto the recording medium
can be effected more favorably, for example, by simultaneously heating the recording
medium as well.
(2) In addition, although, in the foregoing embodiment, the heating section is provided
with a U-shape so as to conform with the configuration of the recording member, the
transfer of the ink image onto the recording medium can be effected more favorably
if the heating section is formed, for instance, into a cylindrical roller shape or
the like.
(3) Furthermore, although, in the foregoing embodiment, the ink image is heated to
maintain the viscosity at a low level, if the ink image which has once solidified
is caused to melt again, the heat-insulating section can be eliminated by disposing
the heat generating section further upstream of the recording member.
[0183] As described above, according to this embodiment, since the heating section is provided
between the heat generating section for applying heat to the recording member in a
pattern and the means for transferring an ink image onto the recording medium downstream
of the heat generating section, it is possible to maintain the ink image formed on
the recording member in a state of low viscosity. Consequently, since the molten state
can be maintained, the ink image can be transferred favorably onto the recording medium.
In addition, since the impact of the atmospheric temperature upon the ink image is
very small, there are virtually no difference in the image quality resulting from
the difference in districts or seasons, so that stable, high-quality images can be
obtained. Furthermore, if the recording medium is also heated simultaneously with
the heating of the ink image formed on the recording member, the amount of water contained
in the recording medium is reduced, so that it is possible to obtain stable, high-quality
images with no difference in the image quality which may otherwise be caused by the
humidity. Moreover, since the heat fusible ink impregnating in the first porous layer
is maintained at a fixed temperature under the influence of the heating section, the
permeation of the ink through the second porous membrane layer can be effected favorably
during the application of heat by the heat generating member. In addition, since the
state of low viscosity of the heat fusible ink can be maintained by the heating section,
the transfer can be effected favorably without any need to restrict the location of
the heat generating section within a certain distance from the transfer position,
or to restrict the linear velocity of the recording member above a fixed velocity.
In consequence, the degree of freedom of the arrangement of the apparatus increases,
so that it is possible to make the apparatus compact in size.
[0184] A still further embodiment will be described with reference to Figs. 4l and 42.
[0185] This arrangement is further provided with a means for heating the recording member
and a means for cooling the same.
[0186] In the drawings, reference numeral 67 denotes a means for heating and cooling the
recording member, and is constituted by a heater 68 such as a nichrome heater, an
infrared heater, or a high-frequency heater, a fan 70 for blowing the air heated
by the heater 68 as hot air or for blowing unheated air as cool air, and a motor 69
for rotating the fan 70.
[0187] In addition, reference numeral 7l denotes a section for measuring the temperature
of the recording member, and this temperature measuring section 7l is constituted
by a temperature sensor 72 such as a thermocouple as well as a heat-insulating member
73 for preventing the temperature sensor 72 from being subjected to effect of the
heating and cooling section.
[0188] In this embodiment, in a recording process, the temperature of the recording member
l is low immediately after the start of recording, and it can be estimated that, depending
on the ambient temperature, it may be difficult for the ink 2 impregnating in the
first porous layer la to pass through the second porous layer lb. Therefore, the heater
68 in the heating and cooling section 67 is turned ON by a control signal from a controlling
section (not shown), hot air is blown from the fan 70 to heat the recording member
l so as the facilitate the passage of the ink 2 through the second porous layer lb.
In the meantime, the temperature of the recording member l is constantly measured
by the temperature sensor 72 in the temperature measuring section 7l, and heating
is stopped when the temperature of the recording member l reaches a minimum temperature
T₁ at which the ink 2 can still readily pass through the second porous layer lb. Subsequently,
when the temperature of the recording member l becomes lower than T₁, heating is resumed,
so that the temperature of the recording member l rises owing to the heat accumulated
in the heat generating section 4. When the temperature of the recording member l subsequently
reaches a temperature T₂ at which the state is unfavorable for recording since fogging
and the like occurs, cool air is blown from the fan 70 with the heater 68 turned OFF
to effect cooling, and the temperature of the recording member l is lowered to T₁.
As described above, the temperature of the recording member l is maintained between
T₁ and T₂, and stable, favorable recording is effected.
[0189] Incidentally, although, in the above-described embodiment, the arrangement is such
that the section for heating the recording member and the section for cooling the
same are combined, if they are installed independently, the efficiency is improved
further since the heater will not be cooled during cooling. In addition, although,
in the above-described embodiment, the arrangement is such that a heater using such
as a nichrome wire and a fan are used for heating and cooling, it is also possible
to effect heating and cooling efficiently by the use of a heat pipe, Peltier element,
and the like. Moreover, if an arrangement is provided such that a heat-insulating
member is disposed between the heating/cooling sections and the heat generating section,
the thermal effect from the heating and cooling sections to the heat generating section
can be reduced.
[0190] A further embodiment will now be described with reference to Figs. 43 and 44.
[0191] Fig. 43 is a schematic diagram of a recording apparatus in accordance with this embodiment,
while Fig. 44 is an explanatory side elevational view of that recording apparatus.
[0192] In the drawings, reference numeral 8l denotes a recording member, which is installed
on two shafts 87a, 87b in the form of a belt. The arrangement of the recording member
8l is such that a first porous layer 8la constituted by a soft sponge or the like
based on such as ester, ether, or silicone is provided on a base 8lc composed of a
rubber material such as natural rubber or synthetic rubber, or a soft plastic material
such as polyvinyl chloride or ethylene resin. Furthermore, a second porous membrane
layer of a porous ethylene tetrafluoride resin or the like is laminated on the outer
surface of this first porous layer 8la. The first porous layer 8la is impregnated
with heat fusible ink 82 over the entire surface thereof, and not only serves as a
recording member but also serves to supply and retain the ink. The base 8lc is provided
in such a manner that the ink 82 will not flow out from the first porous layer 8la.
The shafts 87a, 87b are located inside the belt-shaped recording member 8l so as to
move the recording member 8l. Further more, at least one of the shafts 87a, 87b is
pulled by springs or the like (not shown) to provide fixed tension to the recording
member 8l. Reference numeral 83 denotes a recording medium such as paper, which is
held in contact with the recording member 8l.
[0193] In addition, reference numeral 84 denotes a heat generating section disposed upstream
of the recording member 83, which is arranged by juxtaposing in an array a multiplicity
of heat generating elements 85 that are capable of selectively generating heat in
response to image signals supplied from the outside. This heat generating section
84 is adapted to allow the ink 82 inside the recording member 8l with its viscosity
lowered to permeate the porous layer 8lb. Reference roller 86 denotes a platen roller,
which is held in pressure contact with the recording member 8l via the recording medium
83.
[0194] Description will now be made of operation in cases where the apparatus as constructed
above is used.
[0195] If the embodiment of this invention is used, tension is applied to the first porous
layer 8la by means of the shafts 87a, 87b, and its hard is thus increased. Accordingly,
the first porous layer 8la is not liable to be subjected to pressurization from the
outside. Even if the first porous layer 8la is pressurized from the outside, and the
thickness of the first porous layer 8la becomes small as a result, the two shafts
87a, 87b apply tension to the first porous layer 8la, expanding the interval between
the shafts 87a, 87b. Hence, the second porous layer 8lb maintains a fixed tension,
the second porous layer 8lb is prevented from forming creases or the like.
[0196] Although, in the above-described embodiment, the base is provided inside the first
porous layer of the belt-shaped recording member, it is possible to use the ink without
replenishing it for extended periods of time if the ink is filled in the space inside
the first porous layer after removing the base. In addition, although, in the above-described
embodiment, the two shafts are provided inside the belt-shaped recording member, if
the number of the shafts is increased to three or more, the position of the heat generating
section and transfer can be set freely. Furthermore, in the above-described embodiment,
if the tension between the two shafts in changed, the amount of the ink permeating
the second porous layer is varied, so that, if an arrangement is provided such as
to allow the tension to be controlled, it is possible to control the recording density.
In addition, although the diameters of the two shafts shown in the drawings relating
to the embodiment are different, it is also possible to use shafts of the same diameter.
[0197] By adopting the arrangement of this embodiment, the following advantages can be
obtained.
(l) Tension is applied to the first porous layer by means of the shafts and its hardness
increases as a result. Consequently, the first porous layer is not liable to be subjected
to impact with respect to pressurization from the outside. Even if it is deformed
by pressurization from the outside, since a fixed tension is applied thereto, the
problem of the second porous layer forming creases or the like can be prevented, so
that recording can be effected favorably.
(2) When the shafts apply a fixed tension to the recording member, they act such as
to extrude the ink impregnating in the first porous layer to the outside of the first
porous layer. Therefore, it is possible to prevent the density from becoming lighter
dowing to shortage of the ink in the vicinity of the heat generating section, with
the result that recording can be effected favorably.
(3) Since the volume of the first porous layer can be made larger, the amount of the
ink that can be impregnated also increases. Hence, extended periods of use is made
possible without replacing the ink.
(4) Since the position of the heat generating section and transfer can be set freely
to some extent, the degree of freedom of the arrangement of the apparatus can be enhanced.
[0198] As described above, this embodiment provides a recording apparatus which is capable
of effecting a favorable recording of images.
[0199] Still another embodiment will be described with reference to Figs. 45 to 47.
[0200] This embodiment is further provided with a cleaner.
[0201] In the recording apparatus shown in Fig. 45, if the ink image on the recording member
l fails to be transferred fully onto the recording medium 3, it can be anticipated
that the ink image will remain on the recording member l. That residual ink image
is removed by a cleaner 97 which is in contact with the recording member l downstream
of the position of transfer. Incidentally, the cleaner 97 is capable of simultaneously
removing deposits on the recording member l.
[0202] Incidentally, although, in this embodiment, the cleaner, in terms of its configuration,
has a roll shape, it is also possible to arrange the cleaner as a blade type as shown
in Fig. 46 and a belt type as shown in Fig. 47. When this cleaner is used, the other
arrangements and the recording method are the same as those of the embodiments described
above.
[0203] In Fig. 46, reference numeral 98 denotes a blade-type cleaner composed of a various
kind of plastics, rubber, metal, or the like. Since the edge portion of the cleaner
98 works at an acute angle, the residual ink and other deposits on the surface of
the recording member l can be removed efficiently. Furthermore, in Fig. 47, reference
numeral 99 denotes a cleaner of a belt type which is composed of a urethane foam,
fillings, a various kind of fiber, or the like and is so arranged as to be suspended
on shafts l00a, l00b. In this case, since the area of contact between the recording
member l and the cleaner 99 becomes large, the residual ink and other deposits on
the surface of the recording member l can be removed efficiently.
[0204] Incidentally, although, in the embodiment described above, the arrangement is such
that the cleaner is disposed downstream of the position of transfer, if it is disposed
upstream of the heat generating section, cleaning is effected immediately before aplying
heat, so that it is possible to reduce the distance at which stains, etc. are adhered
to the recording member. In addition, if the cleaner is so arranged as to be brought
into contact with the recording member by means of pressurization, cleaning can be
effected more effectively.
[0205] By using the arrangement of this embodiment, the following advantages are obtained.
(l) The ensuing recording can be effected favorably since the residual ink which remains
on the recording member without the ink image formed on the surface of the recording
member being fully transferred onto the recording medium as well as other deposits
on the surface of the recording member.
(2) If paper or the like is used as the recording medium, there are cases where paper
dust or the like becomes adhered to the recording member, but since they can be removed
by using the cleaner, it is possible to effect recording favorably even if nappy paper
or the like is used.
(3) Since the cleaner is in contact with the recording member, the cleaner not only
effects cleaning but also serves as a heat sink, so that heat accumulation in the
recording member can be prevented.
[0206] As described above, this embodiment provides a recording apparatus which is capable
of effecting recording of images favorably.
[0207] Another embodiment will be described with reference to Fig. 48.
[0208] This embodiment concerns a method of and an apparatus for recording characterized
in that the arrangement is made by a recording member having a first porous layer
impregnated with ink and a second porous layer constituted by a porous membrane wound
around the first porous layer in multiple layers and forming ink layers between the
respective layers of the porous membrane; and a means for applying heat to the surface
of this recording member in a pattern.
[0209] According to this embodiment, since the second porous layer is arranged in multiple
layers, it excels in terms of strength, so that this second porous layer can be arranged
by a thin membrane. Consequently, the heat conductance can be improved, and the ink
permeability and the filtering effect can be enhanced remarkably, thereby preventing
the phenomenon of the fogging of the ink and allowing clearer printing to be effected.
At the same time, since ink layers are interposed between the layers of the second
porous layer, the reaction of the lowering of the ink viscosity can be accelerated,
with the result favorable recording can be effected.
[0210] Fig. 48 is an explanatory cross-sectional view of the recording apparatus in accordance
with the present embodiment. In the drawing, reference numeral ll0 is a recording
member formed into a tubular shape, which is arranged such that a porous membrane
layer ll0b is laminated on the outer surface of a porous base ll0a formed of a various
kind of alloy fiber such as stainless steel in mesh. This porous membrane layer ll0b
is arranged in such a manner that a porous membrane ll0c of a porous ethylene tetrafluoride
resin [e.g., "GORE-TEX" (brandname) manufactured by JAPAN GORE-TEX INC.] formed into
a thickness of 20 microns and a maximum pore diameter of 3 microns is wound around
the outer surface of the porous base ll0, as described above, in two layers. In winding
the porous membrane ll0c, it is wound along the rotational direction, and its outer
end portion is adhered by making use of the adhesiveness of ink lll, as shown in the
drawing.
[0211] The ink lll is a heat fusible ink impregnating the porous base ll0 over the entire
surface thereof, while reference numeral llla denotes an ink layer interposed between
the porous membranes ll0c of the porous membrane layer ll0b. Numeral l04 denotes a
heat generating section, which has heat generating elements l05 at the tip portion
thereof. These heat generating elements l05 are arranged to be capable of abutting
against the porous membrane layer ll0b of the recording member ll0.
[0212] Next, description will be made of a method of recording using the apparatus of this
embodiment.
[0213] First, signals from the outside are sent to the heat generating section, and the
heat generating elements l05 arrayed in the heat generating section are selectively
caused to generate heat. As the heat is transmitted to the porous membrane layer ll0b
and the porous base ll0a on the recording member ll0 against which the heat generating
section l04 abuts, the viscosity of the ink impregnating in this portion is lowered.
The ink in the ink layer llla between the porous membranes of the porous membrane
layer ll0 passes through the outer membrane of the porous membrane ll0c, and an ink
image having a given configuration corresponding to the heat generating portion of
the heat generating section l04 is fomed on the porous membrane layer ll0b. In the
portion where the ink of the ink layer llla has passed, the ink lll impregnating in
the porous base ll0a passes the inner membrane of the porous membranes ll0c, thereby
replenishing the ink.
[0214] In addition, the porous membrane ll0c is arranged to have properties that allow the
ink lll to permeate only when the viscosity of the ink lll has been lowered by heat.
[0215] Subsequently, the ink image thus formed on the porous membrane layer ll0b is transferred
onto a recording medium l03 which is pressed by the platen roller l06 at a position
contacting and opposed to the recording member ll0, thereby forming an image on the
recording medium l03.
[0216] Here, description will be made of the ink lll accommodated in the recording member
ll0. Typically, a heat fusible ink may be used. Furthermore, the ink is preferably
such as to be capable of maintaining a state in which it is constantly filled in the
porous base, i.e., a semisolid ink or the like is preferable.
[0217] The heat fusible ink is arranged such that a colorant is dispersed or melted in a
heat fusible binder, and the melt viscosity, adhesiveness, etc., are adjusted by adding
elastomer or the like to the heat fusible binder. Although, in the above-described
embodiment, the porous membrane layer ll0b is formed of an ethylene tetrafluoride
resin, a porous resin of such as other fluoride-based resin, silicon-based resin or
a porous metallic membrane layer may also be used insofar as they meet the above-described
conditions.
[0218] If a pressurizing means such as an external air compressor which is capable of applying
pressure to the inside of the recording member ll0 is provided in the foregoing embodiment,
it is possible to facilitate the passage through the porous membrane layer ll0b of
the ink lll which is accommodated in the recording member ll0 and whose viscosity
has been lowered by heat.
[0219] Furthermore, as for the recording medium, in addition to paper, it is possible to
use one in which a high molecular film of Teflon, polypropylene, or the like is coated
or laminated on its surface, such a sheet being generally used as a blackboard sheet.
[0220] In the foregoing embodiment, the arrangement is such that the porous membrane ll0c
constituting the porous membrane layer ll0b is wound around the surface of the porous
base ll0a in two layers. However, if it is wound in a greater number of layers, the
filtering effect of the porous membrane ll0c increases, and fogging or the like can
be reduced. Furthermore, since the thickness of the porous membrane ll0c can be made
thin in terms of the strength, the heat from the heating section can be transmitted
to the ink layer llla efficiently.
[0221] As described above, according to the present invention, since the arrangement is
made by combining a recording member, in which a second porous layer is provided on
the outer side of a first porous layer impregnated with ink by winding in multiple
layers a porous membrane with an ink layer interposed between the membranes therearound,
and a means for applying heat to the surface of this recording member in a pattern,
the strength of the second porous layer is increased. Consequently, this porous membrane
can be made even thinner, the heat conductance to the ink layer formed between the
membranes and the first porous layer can be improved, so that the passage of the ink
through the porous membrane can be effected favorably. In addition, the filtering
effect can be enhanced with respect to the tendency of the ink to be lowered by heat
accumulation. As a result, the phenomenon of fogging and the like can be reduced,
and very clear recording can be effected positively. Furthermore, since the end portion
of the porous membrane of the second porous layer can be secured by means of the adhesiveness
of the ink when it is wound around the recording member, so that fixing with an adhesive
is not required. Hence, there is an additional advantage in that an area in which
printing is impossible owing to the adhesion of the adhesive can be eliminated.
[0222] Referring now to Figs. 49 to 5l, another embodiment will be described.
[0223] Since this embodiment is provided with a means for replenishing the ink, it is possible
to replenish the ink to the first porous layer. As a result, the thickness of the
first porous layer can be made small, and, at the same time, it is possible to effect
recording continuously for extended periods of time by using the same recording member.
In addition, the deterioration of the image quality resulting from a shortage of ink
can be prevented, so that stable, high-quality images can be obtained.
[0224] Fig. 49 is a schematic diagram of a recording apparatus in accordance with this embodiment,
while Fig. 50 is an explanatory cross-sectional view of the recording apparatus.
[0225] In the drawings, reference numeral l2l is a recording member formed into a tubular
shape, and is arranged such that a porous membrane layer l2lb is laminated on the
outer surface of a porous base l2la formed of a various type of alloy fiber of such
as stainless steel in mesh. The porous base l2la is formed into a cylindrical shape
as a whole, and is so arranged as to allow the ink to be reserved in its inside. This
porous membrane layer l2lb is arranged by forming a porous ethylene tetrafluoride
(e.g., "Fluoropore" (brandname) manufactured by Sumitomo Electric Industries Ltd.)
with a thickness of l00 µ and an average pore diameter of l0 µ. Reference numeral
l22 denotes a heat fusible ink, and is impregnated in the porous base l2la over the
entire surface thereof. Reference numeral l23 denotes a recording medium such as paper,
which is in contact with the recording member l2l.
[0226] In addition, the arrangement is such that a rotational shaft l2lc of the recording
member l2l is formed into a hollow shape, and the ink l22 is pored into the end portion
thereof in the direction of 'C' shown in Fig. 49, thereby allowing the ink l22 to
be filled into the hollow portion of the porous base l2la.
[0227] The ink l22 filled in the inside of the recording member l2l via the rotational shaft
l2lc in the direction of the arrow 'C' shown in Fig. 49 flows in conjunction with
the rotation of the recording member l2l in the direction of the arrow 'A', and is
brought into contact with or adhere to the inner wall of the first porous layer l2la.
At that juncture, the ink l22 enters the space between fibers in the direction of
the arrow 'E' by virtue of the capillarity of fibers of the first porous layer l2la
and impregnates the entire surface of the first porous layer l2la.
[0228] In the above-described embodiment, in the arrangement of the recording member l2l
the porous base l2la formed of alloy fibers in mesh is used and the porous membrane
layer l2lb is laminated on the outer surface thereof. However, as shown in Fig. 5l,
in arranging the recording member l2l, an arrangement may also be provide such that,
by using a pipe-shaped core material l28 formed in alloy mesh which allows the ink
l22 to pass through the peripheral wall surface thereof, a sponge base l27 of silicone
rubber impregnated with the ink l22 in the outer surface thereof is provided, and
the porous membrane layer l2lb similar to the one used in the above-described embodiment
is laminated on the outer surface thereof. When using this recording member l2l, the
other arrangements and the recording method are entirely the same as those of the
above-described embodiment.
[0229] Since the inside of this recording member l2l is constituted by the sponge base l27,
the recording member l2l per se is elastic, so that, since adhesion thereof to the
recording member l23 is improved, it is possible to effect the transfer of ink images
efficiently.
[0230] Furthermore, since the ink l22 is reserved in the pipe-shaped core member l28 in
the core portion of the sponge base l27, the ink l22 can be replenished gradually
to the sponge base l27.
[0231] Incidentally, if a pressurizing means such as a compressor is provided in replenishing
the ink in the above-described embodiment, it is possible to facilitate the impregnation
the first porous layer with the ink.
[0232] In addition, if a heating means such as a heater is provided in replenishing the
ink in the above-described embodiment, it is possible to facilitate the lowering the
viscosity of the ink and the impregnation of the first porous layer with the ink.
[0233] According to this embodiment, since a means for replenishing the ink to the recording
member is provided, it is possible to replenish the ink to the recording member. Consequently,
it is possible to employ the same recording member over extended periods of time,
so that the running costs can be reduced. At the same time, since the replenishment
of the ink becomes possible, the first porous layer or the sponge base can be made
thin, with the result that the recording member can be compact and light in weight.
Furthermore, since the ink replenishment can be readily effected, it is possible to
prevent the deterioration of ink images resulting from an ink shortage or the like.
Thus, stable, high-quality images can be obtained advantageously.
[0234] Furthermore, another embodiment will be described with reference to Figs. 52 and
53.
[0235] This embodiment is provided with a means for pressing and cooling the surface of
the recording member. According to this embodiment, since the arrangement is such
that a pressing and cooling means is provided on the surface of the recording member
consisting of a first porous layer impregnated with ink and a second porous membrane
layer disposed of said layer, even if the amount of ink impregnating the first porous
layer is reduced, the ink accommodated in the first porous layer is extruded to the
surface side of the recording member. At the same time, the ink extruded to the surface
side of the recording member is immediately cooled to increase the ink viscosity,
thereby preventing the ink from returning to the inner side of the first porous layer.
Since the ink can thus be reserved sufficiently on the surface side of the first porous
layer, it is possible to prevent the reduction in the density of recorded images.
[0236] In the drawings, reference numeral l38 denotes a pressing and cooling roller, and,
as shown in Fig. 52, the pressing and cooling roller is brought into pressure contact
with a recording member l3l and is disposed upstream of the contacting position of
a heat generating member l35 and downstream of the position of pressure contact with
a recording medium l33. The pressing and cooling roller l38 rotates in the direction
of the arrow illustrated in the drawings in conjunction with the rotation of the recording
member l3l.
[0237] Incidentally, this pressing and cooling roller l38 is composed of a highly heat-conductive
material such as pipe-type metal. Its longitudinal length is the same as that of the
recording member l3l. In addition, reference numeral l32 denotes a core metal.
[0238] Description will then be made of a mechanism and the like in cases where recording
is effected by using the apparatus of this embodiment.
[0239] First, external signals are sent to the heat generating section l34, and the heat
generating elements l35 juxtaposed in array in this heat generating section l34 is
thereby caused to generate heat. By transmitting the heat to the porous membrane layer
l3la and the sponge base l37 of the recording member l3l with which the heat generating
section l34 is in contact, the viscosity of the ink impregnating that portion is lowered.
Meanwhile, the ink whose viscosity has been lowered permeates the porous membrane
layer l3la, with the result that an ink image having a predetermined configuration
corresponding to the heat-generated portion of the heat generating section l34 is
formed on this porous membrane layer l3la.
[0240] Next, as shown in Fig. 52, the ink image thus formed on the porous membrane layer
l3la moves in conjunction with the rotation of the recording member l3l in the direction
of the arrow, and is then transferred onto the recording medium l33 which is pressed
by the platen roller l36 downstream at a position of abutting and opposed to the recording
member l3l, thereby forming an image on the recording medium l33.
[0241] Description will be made of the operation and effect of the pressing and cooling
roller l38. The surface of the recording member l3l is pressure-contacted by the
roller l38, and, at this time, the sponge base l37 impregnated with the ink is pressed
and the heat at the surface releases heat to the side of the roller l38. Consequently,
the following phenomenon takes place in the portion of the sponge base l37 thus pressed.
[0242] In other words, the ink in the lower layer of the sponge base l37 is extruded to
the surface side and is cooled, so that the viscosity of the ink is increased. At
the time when the sponge base l37 after passing along the roller l38 is restored to
its original state, it becomes difficult for the ink whose viscosity has been lowered
and which is placed in the vicinity of the surface to return to the lower layer of
the sponge base l37 since its viscosity has been increased, so that most of it is
reserved there.
[0243] Consequently, as the recording member passes along this roller l38, the ink accommodated
in the sponge base l37 moves to the surface side.
[0244] As described earlier, in this embodiment, since the ink accommodated in the sponge
base l37 is forced to move to the surface side of the sponge base l37, even if the
amount of the ink contained in the sponge base l37 is reduced to some extent, the
adverse effect on the recording characteristics and the density of recorded images
can be alleviated remarkably.
[0245] In addition, the porous membrane layer l3la is arranged to have properties which
allow the ink to permeate therethrough only when the viscosity of the ink is lowered
by heat.
[0246] Furthermore, although, in the above-described embodiment, the porous membrane layer
l3la is composed of an ethylene tetrafluoride resin, it is also possible to use a
porous resin such as other fluoride-based resin or silicon-based resin, a porous metallic
membrane or the like.
[0247] As described above, if the porous membrane layer l3la used has small surface tension
such as the ethylene tetrafluoride, since it excels in ink releasibility, the ink
on the porous membrane layer l3la can be transferred smoothly onto the recording medium
l33.
[0248] In addition, with respect to the pressing and cooling roller l38 in the above-described
embodiment shown in Fig. 52, an arrangement in which a heat medium such as fleon
gas circulates in the hollow portion thereof, i.e., a heat pipe, may be adopted. If
this arrangement is adopted, the cooling performance can be further enhanced, and
the hindrance to the mechanism due to heat accumulation can be prevented.
[0249] Fig. 53 shows an embodiment which is different from the above-described one, and
is arranged such that, in place of the roller l38 of the above-described embodiment,
a radiating plate l39 with fins is fixed such as to press the recording member l3l.
In this embodiment as well, since the same mechanism as that of the above-described
embodiment can be produced, there is an effect that the ink accommodated in the sponge
base l37 can be moved to the surface side. In this embodiment, since a drive portion
is not provided, there is an advantage in that the arrangement of a holding member,
etc. for the radiating plate l39 can be made simpler than in the case of the above-described
embodiment.
[0250] A further embodiment will now be described with reference to Figs. 54 to 56.
[0251] This embodiment is provided with a means for absorbing the heat of the surface of
the recording member after the ink is transferred onto the recording medium.
[0252] In the drawings, reference numeral l4l denotes a recording member formed into a tubular
shape. The arrangement of the recording member l4l is such that a porous layer l4lb
is laminated on the peripheral surface of a porous base layer l4la, and is adapted
to rotate in the direction of the arrow 'a' by means of a driving means (not shown).
[0253] The base layer l4la is composed of a sponge of silicone rubber, and is impregnated
with ink l42 on the entire surface thereof. In addition, the membrane layer l4lb is
composed of a porous ethylene tetrafluoride [e.g., "Fluoropore" (brandname) manufactured
by Sumitomo Electric Industries Ltd.], and is formed into a thin layer with a thickness
of about 20 µm and with an average pore diameter of l0 µm.
[0254] Subsequently, when the surface of the recording member rotates after the transfer
of the ink and is brought into contact with a heat sink roller l47, the heat generated
by a recording head l43 is absorbed by the roller l47. Consequently, the heat accumulation
of the recording member l4l ceases, the occurrence of fogging in a non-image portion
resulting from heat accumulation is prevented. In addition, since the heat sink roller
l47 rotates in contact with the recording member, even if unnecessary deformation
occurs in the base layer l4la of the recording member l4l, the heat sink roller l47
rotates while correcting said deformation.
[0255] If transfer recording is effected by repeating the above-described process, and the
rear end of the recording medium l44 is detected by a light-emitting device l46a
and a light-receiving device l46b upon completion of the recording, the recording
head l43 is moved to separate from the recording member l4l.
[0256] By effecting recording as described above, it becomes possible to record desired
images without using any ink film and without staining the recording head by ink.
[0257] Although, in the above-described embodiment, the recording member is arranged such
that the membrane layer l4l is laminated on the base layer l4la, as shown in Fig.
55, the recording member l4l may be arranged by forming, for example, a porous ethylene
fluoride resin or the like into a roll shape with a thickness of about 5 mm without
using the membrane layer, and by impregnating the roll with the ink l42. In this case,
since the recording layer is constituted by a single layer, the arrangement becomes
simple and the costs can be reduced.
[0258] In addition, recording may be effected with an arrangement shown in Fig. 56. The
apparatus shown in Fig. 56 is arranged as follows: The heat generating elements 43a
of the recording head l43 are brought into pressure contact with the peripheral surface
of the platen roller l48 rotating in the direction of the arrow 'c', and the recording
member l4l is brought into pressure contact with the peripheral surface of the plan
roller l48 and is rotated in conjunction with the rotation of the roller l48.
[0259] Although, in the above-described embodiment, an attempt is made to prevent heat accumulation
and correct the deformation of the recording member l4l by means of the heat sink
roller l47, separate members may be provided for these functions. For instance, as
a means for correcting the deformation of the recording member l4l, a blade or the
like may be used.
[0260] Another embodiment will now be described with reference to Figs. 57 to 6l.
[0261] This embodiment is characterized in that a conveying means for conveying a recording
medium after heating such as to be in planar contact with the surface of a recording
member, thereby to effect transfer recording.
[0262] According to the above-described embodiment, if heat corresponding to image signals
is applied to the recording member, the ink in the porous layer is melted or its viscosity
is lowered, whereby the ink is transferred onto the recording medium. Furthermore,
by conveying the recording medium as it is held in planar contact with the surface
of the recording member after the recording member has been heated, the ink which
has been melted or whose viscosity has been lowered is transferred onto the recording
medium and is then cooled. Accordingly, clear images are transferred onto the recording
medium.
[0263] The arrangement of this conveying means is as follows. As shown in Fig. 57, a pair
of feed rollers l55a and a pair of discharge rollers l55b provided in the vicinity
of an inlet port l54a and a discharge port both disposed at an outer casing of the
apparatus for insertion and discharge of the recording medium are respectively rotated
in the direction of the arrows by means of a driving means (not shown). In addition,
a guide plate l55c is provided along the peripheral surface of the recording member
l4l. Also, guide plates are provided between the pairs of rollers l55a, l55b, respectively.
Accordingly, the recording medium l53 being conveyed by the pair of feed rollers l55a
and the pair of discharge rollers l55b is conveyed along the peripheral surface of
the recording member l4l while being guided by the guide plates l55c, l55d.
[0264] In addition, a recording head l56 is disposed in a conveying passage of the recording
medium l53. This recording head l56 is brought into pressure contact with the surface
of the recording member l4l via the recording medium l53, and is adapted to heat the
surface of the recording member l4l in response to image signals. The recording head
l56 has a length substantially identical with that of the recording member l4l, and
a multiplicity of arrays of heat generating elements which generate heat in response
to image signals are disposed in the longitudinal direction thereof. The recording
head l56 is arranged as a so-called line-type recording head.
[0265] Furthermore, a metallic heat sink roller l57 having good heat conductivity is brought
into pressure contact with the surface of the recording member l4l via the recording
medium l53 downstream of the recording head l56 in the advancing direction of the
recording medium l53. This heat sink roller l57 has the functions of absorbing the
heat of the surface of the recording member heated by the recording head l56 and of
preventing the deformation of the recording member l4l, thereby smoothening the surface
thereof.
[0266] Incidentally, reference numeral l58 denotes a sensor for detecting the presence or
absence of the recording medium, and this sensor is constituted by a photo-coupler
or the like disposed in the vicinity of the inlet port l54a for insertion of the recording
medium l53. Meanwhile, numeral l59 denotes a control section for controlling the drive
of the apparatus.
[0267] Description will now be made of a method of recording using the recording apparatus
as constructed above.
[0268] First, if the recording medium l53 is inserted into the inlet port l54a, the detection
sensor l58 detects the same, and upon receipt of the detection signal the pair of
feed rollers l55a and the pair of discharge rollers l55b are driven. Consequently,
the recording medium l53 is conveyed, and when the tip of the recording medium l53
is conveyed to between the recording member and the recording head l56, the recording
member l4l rotates in the direction of the arrow 'a'. At the same time, the heat
generating elements l56a of the recording head l56 generates heat in response to image
signals. This heat is transmitted to the membrane layer l4lb and the base layer l4la
of the recording member l4l via the recording medium l53, and melts the ink l42 impregnating
the base layer l4la or lowers its viscosity. Subsequently, the ink l42 which has melted
or whose viscosity has been lowered permeates the fine pores of the membrane l4lb
so as to be transferred onto the recording medium l53.
[0269] Furthermore, the recording medium l53 which has passed the position of the recording
head l56 is conveyed in a state in which it is in planar contact with the peripheral
surface of the recording member l4l while being guided by the guide plate l55c. Accordingly,
the recording medium l53 on which the ink remains adhered by heating by the recording
head l56 is conveyed for a fixed duration of time as it is adhered on the surface
of the recording member l4l. Consequently, the ink which has melted or whose viscosity
has been lowered is positively transferred onto the recording medium l53, and is,
at the same time, cooled to become solidified or undergoes an increase in viscosity.
For this reason, ink in the pattern of the image is positively transferred onto the
recording medium l53, and a clear image is obtained.
[0270] Furthermore, when the surface of the recording member l4l heated by the recording
head l56 rotates and is brought into contact with the heat sink roller l57 via the
recording medium l53, the heat is absorbed by the roller l57. Consequently, the heat
accumulation on the surface of the recording member l4l ceases, so that the occurrence
of fogging or ghost in the non-image portion resulting from heat accumulation can
be prevented. In addition, since this heat sink roller l57 rotates in pressure contact
with the recording member l4l, even if unnecessary deformation occurs in the base
layer l4la of the recording member l4l, the heat sink roller l57 rotates while correcting
the same.
[0271] By effecting recording as described above, it is possible to effect transfer recording
of images clearly onto the recording medium l53 without using any ink film.
[0272] Although, in the above-described embodiment, the arrangement is such that the recording
medium l53 is brought into planar contact with the surface of the recording member
l4l, an arrangement may also be provided as shown in Fig. 58.
[0273] This arrangement is such that a plurality of pressure rollers l60 are disposed along
the peripheral surface of the recording member l4a, and guide plates l60a are provided
between the adjacent pressure rollers l60, in such a manner that the recording medium
l53 being conveyed by the rollers l60 is pressed against the surface of the recording
member l4l. This arrangement makes it possible to apply contacting pressure to the
recording medium l53 being conveyed in planar contact with the surface of the recording
member l4l, and the ink heat-transferred by the recording head l56 can be positively
transferred onto the recording medium l53.
[0274] Incidentally, in the above-described arrangement, if the pressure rollers l60 are
composed of a material having good radiating properties, such as a metal, the surface
of the recording member l4l is free of heat accumulation without specially providing
the heat sink roller as in the case of the embodiment shown in Fig. 57, and the occurrence
of fogging and ghost can be prevented.
[0275] Furthermore, if, as shown in Fig. 59, an arrangement is provided such that a pressing
belt l6l which is brought into planar contact with the surface of the recording member
l4l is trained among the pressure rollers l62, and if these members are made to rotate
in synchronization with the rotation of the recording member l4l, the recording medium
l53 which has been heated by the recording head l56 and onto which the ink has been
transferred can be adhered to the surface of the recording member l4l with uniform
contacting pressure and can be conveyed in that state. Therefore, it becomes possible
to positively transfer the ink l42 onto the recording member l53.
[0276] In this case as well, if the pressing belt l6l is composed of a material having good
heat conductivity, such as stainless, since the belt l6l is in contact with the recording
member l4l over a wide area, the radiation from the recording member l4l is accelerated.
As a result, even if the recording speed is increased, fogging and ghost can effectively
be prevented.
[0277] In addition, in the arrangement shown in Figs. 57 to 59, an arrangement may alternatively
be provided such that the guide plate l5c, the pressure rollers l60, or the pressing
belt l6l are made movable so as to freely change the area of contact between these
members and the recording member l4l.
[0278] In the above-described embodiment, if a means for applying pressure to the inside
of the recording member l4l, such as an air compressor, is provided on the outside,
it becomes possible to facilitate the passage through the porous layer of the ink
l42 which is accommodated in the recording member l4l and whose viscosity has been
lowered by heat.
[0279] Although, in the above-described embodiment, the recording member l4l is arranged
such that the membrane layer l4lb is laminated on the base layer l4la composed of
a sponge of silicone rubber, an arrangement may be provided such that the recording
member l4l is constituted by a single layer using, for instance, a porous ethylene
fluoride resin formed into a roll shape without providing the membrane layer l4lb.
On the contrary, the recording member l4l may be provided with a multi-layer structure
having three or more layers.
[0280] In addition, although, in the above-described embodiment, an example is shown in
which the base layer l4la of the recording member l4l is composed of a sponge of silicone
rubber, the base layer l4la may be composed of metallic mesh, porous rubber, or the
like insofar as it is capable of being impregnated with the ink l42.
[0281] Similarly, although, in the above-described embodiment, an example is shown in which
the membrane layer l4lb of the recording member l4l is composed of an ethylene tetrafluoride
resin, the membrane layer l4lb may be composed of a porous resin such as other fluoride-based
resin, or silicon-based resin, a fabric such as aramid fiber or fluoride fiber, or
a porous metallic membrane, or other similar material.
[0282] In the embodiment described above, the heating of the recording member l4l by the
recording head l56 is effected via the recording medium l53. However, by using the
ink having supercooling characteristics as described above, it is also possible to
adopt the following arrangement: The heat generated by the heat generating elements
l56a is applied directly to the surface of the recording member l4l by bringing the
recording head l56 into direct contact with the recording member l4l, and after a
thermal latent image has been formed on the surface of the recording member l4l, the
recording medium l53 is adhered to the recording member l4l. Then the ink l42 which
has melted or whose viscosity has been lowered is transferred onto the recording medium
l53.
[0283] Furthermore, as shown in Fig. 6l, it is also possible to adopt an arrangement in
which a thermal latent image is formed on the recording medium l53 in the pattern
of an image by bringing the recording head l56 into contact with the recording medium
l53, and the ink is melted into the pattern of the image or its viscosity is lowered
by bringing the recording medium l53 in contact with the recording member l4l.
[0284] Thus, according to this embodiment, since the recording medium is conveyed in planar
contact with the surface of the rotating recording member l4l, the ink whose viscosity
has been lowered by heating can be made to thoroughly fixed on the recording medium
and be transferred positively thereonto. Consequently, it is possible to effect transfer
recording of images clearly.
[0285] As described above, the present invention provides a method of and apparatus for
recording which are capable of recording clear images on a recording medium at low
cost.