[0001] The present invention relates to a door operating mechanism and in particular to
a mechanism for controlling the opening or, more especially, the return of a door.
[0002] To close a door automatically after opening requires actuating means coupled to a
part of the door, which actuating means is energised or charged up on opening of the
door and then is released after opening to close the door. It is preferable to control
the rate of closing. The known door closing mechanisms use a spring which is compressed
on opening of the door by an actuating lever actuated by movement of the door and
which acts directly on the spring, whilst the rate of closing is controlled by means
of hydraulic fluid acting as a damper. the fluid being forced into a chamber on opening
and acting on the actuating means in a direction to oppose closing so that by controlling
the return flow of fluid the rate of closing is controlled.
[0003] The disdadvantage of such a system because of the direct spring connection is that
in the event of hydraulic failure, there is no means of controlling the rate of closure.
Consequently the door slams closed. It is an aim of the present invention to overcome
this problem.
[0004] It is also an aim of the present invention to provide a door closing mechanism which
can be easily fitted to a door and which is accommodated within the door so as to
avoid unsightly mechanisms projecting from the door, or the need to have relatively
awkward floor mounting.
[0005] According to the present invention then, there is provided a door operating mechanism
comprising a casing accommodating a piston member which is axially movable in a piston
chamber against fluid means, a pivot member which is rotatably mounted relative to
the casing, and means interconnecting the piston member and the pivot member whereby
rotation of the pivot member causes axial movement of the piston member and vice versa,
the fluid means serving as return means.
[0006] The means interconnecting the piston and pivot members may be a part of the piston
member, say as an extension, or separate from, but say connected thereto. We envisage
the fluid means acting on the piston member to urge it axially and thereby generate
rotation of the pivot member relative to the casing.
[0007] In a typical application of the door operating mechanism, the casing is received
in a bore in the door on the pivot axis thereof and the pivot member is located non-rotatably
relative thereto, say in a recess in the floor. The casing may be part of the door.
Opening of the door causes the piston member to be displaced axially by the relative
rotation of the casing relative to the pivot member. This axial movement is preferably
used to displace hydraulic fluid from the said piston chamber to a second piston chamber
to move a second piston therein which is acted on by a spring. This forms in effect
an hydraulic accumulator, with pressurised fluid acting on the piston member to provide
a force for returning the door/piston member to its starting position.
[0008] A particularly advantageous arrangement results when valve means is interposed between
the (first) piston chamber and the second piston chamber. It is also advantageous
for the area of the second piston chamber to be smaller than that of the first. More
preferably, the valve means comprises a check valve allowing relative free flow of
fluid from the first chamber to the second chamber whilst inhibiting, indeed preventing,
flow in the reverse direction. The valve means also comprises a restricting jet, which
serves to allow flow between the first and second chambers, but with restriction,
preferably adjustable restriction, and which serves to control the release of pressure
from the second chamber to drive the piston member axially and thus return the door
to its closed position. By using hydraulic fluid to separate the piston member from
the spring means automatic closing of the door does not occur on failure of the hydraulics.
Furthermore, a large door closing torque can be generated with only a relatively weak
spring by virtue of the hydraulic pressure multiplication which results from having
pistons of different areas.
[0009] More preferably, the pivot member comprises a multi-start helical formation, with
helical grooves and ridges extending axially, and which cooperate with complimentary
helical fingers of an axially movable member, with the fingers received in the complimentary
helical grooves. The movable member serves to actuate the piston member. The movable
member is keyed to the casing conveniently by way of pins received in axial slots
in the casing, so as to be axially movable but non-rotatable relative thereto. The
piston member is connected to the axially movable member. Conveniently, the connection
is such as to allow rotation of the piston, primarily to increase seal life, and to
allow restricted axial movement therebetween. This gives a slight delay before the
closing force starts to effect closure of the door as axial movement of the piston
is not immediately transmitted to the axially movable member cooperating with the
pivot member.
[0010] The described co-operating helical formation and helical fingers are particularly
advantageous, because, they enable large surface areas to be achieved, giving minimum
wear. The helical members may be of cast metal, but advantageously by making the helical
members out of plastics, such as nylon, lubrication can be built in to ensure free
action.
[0011] Of course, alternative actuating means may be employed using a nut and threaded member,
say a multi-start, fast thread. Alternatively, a helical cam track can be provided
and a cooperating abutment, say a two start internal cam track with a T-shaped abutment,
having respective rollers for cooperating with a respective one of the cam tracks,
axial movement being transmitted to the abutment to move the piston, on rotation of
the helical cam track. Alternatively the construction could equally be reserved.
[0012] The described construction may be modified in a simple manner to provide additional
and/or alternative features which are particularly useful.
[0013] Firstly, a hold facility can be easily incorporated by providing means to hold the
first piston, but preferably the second piston, in a selected displaced position.
Depending on the position selected, the door/piston member can be held anywhere between
its starting position and displaced position. This could be equated to closed and
open positions of the door. Especially useful is to be able to hold the door open
for flow of traffic but allowing closure, say automatically on releasing of the hold
device. For example, the holding may be done magnetically, by having a solenoid hold
the second piston in a predetermined displaced position. A latch mechanism could be
employed to hold the piston in position, with the latch released electro-mechanically.
[0014] Secondly, the opening of the door could be controlled indeed prevented from opening,
simply by arranging for the position of the check valve to be selectively controlled.
If the check valve is held closed, then fluid is prevented from being displaced from
the first chamber to the second chamber, thus creating in effect a hydraulic lock
within the system. This could be done preferably electro-mechanically by a suitably
magnetic solenoid, or otherwise mechanically. Of course, preventing the second piston
member from displacement against the spring force could also create such a hydraulic
lock giving the same effect.
[0015] A further alternative is to have automatic opening and/or closing of the door by
connecting a pressurised hydraulic circuit into the piston chamber. The second piston
and spring could then be dispensed with and optionally the valve means if this incorporated
in the auxiliary hydraulics.
[0016] Closing of the door can be achieved by introducing pressurised fluid into the piston
chamber and then opening the chamber to a return line to allow fluid out on opening
of the door.
[0017] Opening and closing could be controlled by providing a double acting piston member.
[0018] The present invention will now be described further by way of example only with reference
to the accompanying drawings; in which:-
Figure 1 is a sectional view through one embodiment of door return mechanism according
to the invention;
Figures 2 and 3 are respectively a side view, partially sectioned, and a sectional
view on line CC of the pivot member;
Figures 4, 5 and 6 are respectively a side view, a sectional view on line BB, and
sectional view on line AA of a pivot cooperating member;
Figure 7 is a side view of an actuating mechanism arranged for a swing door; and
Figure 8 is a sectional view of an alternative embodiment of actuating mechanism.
[0019] The door return mechanism according to the invention comprises a casing 1, which
is conveniently a tubular aluminium sleeve, say with a tube wall thickness of 3mm,
a piston member 4 received slidably in part of the casing acting as a first piston
chamber 27, a pivot member 7 received rotatably in the casing and means interconnecting
the pivot member 7 and the piston member 4.
[0020] As best seen in Figures 2 and 3 the pivot member 7 comprises a solid member having
a plurality of helical ribs 29 (four in the illustration) extending axially from a
base portion 31 and with interposed helical grooves. Alternatively, the helical formation
may be in the form of helical fingers. Secured to the base portion across a diameter
thereof by countersunk screws 25 is an elongate rib 10, conveniently tapered in a
cross-section. The pivot member 7 co-operates engagingly with the inter-connecting
means in the form of a member 6 as shown in Figures 3 to 5 which comprises four helical
fingers 33 which are shaped to interengage with the helical fingers 29 of the pivot
member 7. The member has one or more transverse bores 3 receiving pin means 5 projecting
from the outer periphery of the member, and in use, said projecting ends being received
in a respective axial grooves 37 in the casing 1. This serves to constrain the member
in the casing allowing axial movement, but no rotation.
[0021] It will be readily understood that by virtue of said interengaging helical ribs and
fingers 29, 33, relative rotation between the pivot member 7 and the casing 1 will
give rise to axial movement of the member 6. The construction is analogous with a
multi-start thread and co-operating nut. In practice the member 6 is connectible with
the piston member 4 so that axial movement of the latter is transmitted to the former
and vice versa. Conveniently, the connection is "lose" by means of a screw 23 whose
head is received in a bore 39 in the member 6 and whose shank passes through a clearance
bore in the member, and into threaded engagement with a bore in the piston member.
A thrust washer 24 is interposed between the member 6 and piston member 4. With the
piston contacting the end face of the member 6 via the thrust washer, the head of
the set screw 23 is clear of the bottom of the bore 39 by a distance of the order
of 1mm.
[0022] The afore described connection with the piston member 4 is such as to allow rotation
of the piston and to compensate for any axial misalignment of the member 6 so that
the piston runs true in the bore of the casing. This gives good seal life. The piston
member 4 is conveniently cylindrical with a plurality of grooves accommodating seals
18. The lose connection also gives rise to a delay action.
[0023] The piston member 4, member 6 and pivot member 7 are each preferably made of plastics,
conveniently by moulding. A nylon or polypropylene with self lubricating properties
are conveniently employed. The large surface area reduces wear and spreads the loading.
[0024] The above described means for converting rotary movement to axial movement is to
be preferred, but alternative constructions are possible.
[0025] The piston member 4 is movable in the aforementioned piston chamber 27 which accommodates
hydraulic fluid and which chamber is in communication with a second chamber 41 having
disposed slidably therein a second piston 3. Movement of fluid from the first chamber
27 to the second chamber 41 causes the second piston to be displaced against the force
of a spring 16 which takes its abutment between a rear face of the piston 3 and an
end wall 8 of the casing 1. The second chamber 41 is conveniently formed within a
sleeve member 2 which is received in the casing and located thereto by screws 26 passing
through the casing. Conveniently the sleeve is made of aluminium. The diameter of
the second chamber and hence that of the second piston, is less then that of the first
piston. There is thus a pressure magnification between the two chambers. This is particularly
advantageous because it allows a weaker spring to be used than would otherwise be
the case. This reduces space requirements, as well as making the door easier to open
for a given available return force. The second piston 3 is sealed in the bore of the
second chamber by seals 17.
[0026] Interposed between the first and second chambers is valve means comprising a plate
9 threaded into the end of the sleeve 2 and incorporating a check valve 20 and a restricting
valve 21. In the illustration, the valves are associated with separate through bores
43, 45 in the valve plate. The check valve 20 allows hydraulic fluid to pass from
the first chamber to the second chamber relatively unhindered whilst flow in the reverse
direction is prevented (i.e. checked). The check valve can take the form of a simple
ball valve engaging against a tapered seat, with or without spring biasing.
[0027] The restricting valve 21 controls the flow of fluid from the second chamber to the
first. In a particularly simple and convenient form it comprises a threaded screw
received in a threaded bore of the valve plate with provisions for leakage of fluid
past the threads. A given screw will have a predetermined resistance and adjustment
of the restriction can be achieved by changing the screw or the length threaded into
the bore.
[0028] An O ring seal 19 seals the sleeve 2 relative to the casing to prevent fluid entering
between the two. A bleed screw 22 is conveniently provided for bleeding the fluid
chamber. This is conveniently disposed in the sleeve 2 and opens into the second chamber,
and accessible through an aperture 49 in the wall of the casing 1.
[0029] The device operates as follows:-
[0030] In use the device is fitted into a bore in the door and is intended to be fitted
on the pivot axis of the door. The bore is preferably close fitting so as to serve
as reinforcement to the casing, and preferably the part of the door into which it
fits comprises an aluminium extrusion. The device is vertical in use with the elongate
rib 10 projecting from the bottom edge of the door and received in a location point
on the floor or still beneath the door. The casing is secured non-rotatably relative
to the door.
[0031] Starting from a position with the door closed, the parts will be in the positions
illustrated in Figure 1. It will be noted that the pin 5 is above the bottom of the
grooves 37 when in the down/closed position. Upon opening of the door the casing will
rotate about the pivot member 7 and accordingly, the member 6 and hence the piston
4 will be driven axially upward.
[0032] This causes fluid in the first chamber 27 to be displaced into the second chamber
41 by way of the open check valve 20, so that the second piston 3 is displaced upwardly
and the spring 16 is compressed. The spring compression force provided by the fluid
is magnified hydraulically so that the door feels relatively easy to open. The check
valve 20 offers little or no resistance to opening or at least a predetermined resistance.
[0033] Once the force holding the door open is removed, then the spring can act to return
the fluid from the second chamber 41 to the first chamber 27 and so displace the piston
member 4 axially and cause the casing and hence the door to rotate and thereby return
to its closed position. The restricting valve limits the flow rate of fluid so that
the door closes at the desired rate whilst the check valve closes under reverse flow
conditions.
[0034] It is envisaged that the above described construction be modified to provide additional
and/or alternative features. For example, the check valve can be actuable either adjustable
variable to control the permitted rate of opening of the door, or at least to have
selective open and closed positions, whereby in the closed position the door is prevented
from being opened by the presence of an hydraulic lock within the first chamber. This
would be done electro-magnetically or mechanically, with a switch positioned on the
door adjacent the mechanism or disposed remotely.
[0035] A further possibility is to have a hold facility whereby the door can be held in
an open position or any selected intermediate position. This can be done by electro-magnetic
means, incorporating a solenoid to hold up the second piston until a release signal
is received. Alternatively the restricting valve could further incorporate serially
a check valve, electro-magnetically operated, to close the return path selectively.
[0036] A still further option is to provide remote power operation of the door, possibly
for both opening and closing by having the piston 4 subject selectively to hydraulic
fluid pressure from a source. The pressure could be applied to close an open door
and/or to hold closed a door by pressurising the piston chamber.
[0037] Opening could be catered for by modification of the piston to be double acting with
appropriate porting.
[0038] The helical actuated mechanism illustrated is of right hand thread configuration
and is for use with a door opening in an anticlockwise direction with a clockwise
return direction. Where the door is to open in the clockwise direction, a left hand
thread configuration is required for the pivot member 7 and the interconnecting member
6. Alternatively, the same right handed configuration could be employed if it is positioned
at the top edge of the door rather than the bottom, i.e. if the mechanism is inverted.
[0039] Where it is required to accommodate a double opening direction, for example in the
case of a swing door having a central closed (return) position, and opening in the
clockwise and anticlockwise directions, then a modified drive arrangement is required.
[0040] One possible arrangement is illustrated in Figure 7 which shows the pivot member
7ʹ and interconnecting member 6ʹ in their interengaged return position for the case
of a double acting (swing) door. The length of both the members 6ʹ and 7ʹ is increased
by approximately 25 mm (or an amount equal to the axial displacement of the interconnecting
member for the desired opening angle (say 90 degrees). As before the pivot member
7ʹ is solid with helical ribs 29 defining helical grooves receiving helical fingers
33ʹ of the interconnecting member 6ʹ.
[0041] In the return position, the two members are interengaged by the same amount as previously,
but the end 60 of the interconnecting member 6ʹ is spaced from the base part 72 of
the pivot member 7ʹ by the above mentioned increased amount and the end 70 of the
pivot member is likewise spaced by said increased amount from the top end of the interconnecting
member 6ʹ.
[0042] Thus, with the illustrated right hand helical formation, rotation of the pivot member
clockwise by way of the elongate rib 10ʹ gives rise to movement of the interconnecting
member downwardly, in a direction towards the base part 72 and the limit of travel.
Downward movement of the pivot member 6 brings with it the piston member 4, secured
to the interconnecting member as before, (not illustrated in Figure 7). As before
the interconnecting member 6ʹ is guided for axial movement in the casing of the mechanism,
which of course has to be increased in length to accommodate the longer members 6ʹ,
7ʹ. Return of the interconnecting member 6 to its rest position can be achieved using
a spring 90 disposed within the fingers 33ʹ and taking its abutment between the end
70 of the pivot member 7ʹ and shoulder 64 of the interconnecting member 6ʹ
[0043] With the above described mechanisms for dual operating direction, it may be preferably
for the piston member 4 to be the same diameter as the second piston member 17 (when
provided) to equalise the return closing force.
[0044] With the illustrated right hand helical formation, rotation of the pivot member anticlockwise,
from the illustrated rest position, gives rise to axial movement of the interconnecting
member 6ʹ in the same manner as described previously and with consequent axial upward
movement of the piston member 4. As described previously, the fluid means/accumulator
can be employd to achieve damped/controlled return of the door.
[0045] It is intended that the above described dual direction (swing type) door operating
mechanism be employed with a remotely controlled/sourced fluid operating means for
controlling movement of the piston member such that the direct spring return means
could be dispensed with.
[0046] Figure 8 shows an alternative construction of actuating means, in which the pivot
member 7ʺ comprises a member 80 extending upwardly from a base part 82 rotatably mounted
in the casing 1ʺ of the mechanism at 83. An elongate rib 10ʺ is provided for locating
the pivot member 7ʺ relative to the floor, frame or fixed part relative to the movement
door. An interconnecting means 6ʺ , is provided constructed essentially as before,
namely a two start helical thread as illustrated made up of fingers 33ʺ.
[0047] Cooperating with the helcial track of the fingers are rollers 84 mounted on the ends
of transverse arms 86 branching from the member 80. The rollers 84 are journalled
for rotation on the arms, and roll on the helical cam track surfaces defined by the
fingers. A minimum of two rollers are provided, with four being a preferred number,
the other two being disposed at right angles to those illustrated in section. The
cooperating engagement between the rollers and the cam track gives rise to axial displacement
of the interconnecting member 6ʺ on rotation of the door. The mechanism otherwise
operates as described previously for controlled return of the door.
1. A door operating mechanism comprising a casing (1), a pivot member (7) which is
rotatably mounted relative to the casing, characterised in that the casing accommodates
a piston member (4) which is axially movable in a piston chamber (27) against fluid
means, and the piston member and the pivot member are interconnected whereby rotation
of the pivot member causes axial movement of the piston member and vice versa, and
wherein the fluid means serves as return means.
2. A mechanism as claimed in claim 1 in which the pivot member comprises a helical
formation engaged by cooperating abutment means to drive the piston member directly
or indirectly.
3. A mechanism as claimed in claim 2 in which said helical formation comprises multi-start
helical grooves and the abutment means comprises complementary helical fingers.
4. A mechanism as claimed in claim 3 in which the helical fingers are part of an axially
movable member to which the piston member is coupled.
5. A mechanism as claimed in any one of claims 1 to 4 further comprising a second
piston member (3) which is displaced against a spring force by the fluid means on
axial movement of said piston member (4) against the fluid means.
6. A mechanism as claimed in claim 5 in which valve means is disposed between first
and second piston members (4, 6) to control flow of fluid therebetween.
7. A mechanism as claimed in claim 8 or 9 in which the second piston member (6) is
received in a second piston chamber (41) which is of smaller area than that accommodating
the first piston member.
8. A mechanism as claimed in any one of the preceding claims in which means is provided
for holding the first piston in a selected position.
9. A mechanism as claimed in claim 8 when appendent to claim 6 in which the valve
means is selectively openable and closable.
10. A mechanism as claimed in any one of claims 1, 2 or 3 in which a selectively pressurised
hydraulic circuit is connected to the piston chamber (27) to control axial movement
of the piston member (4) in at least one direction.
11. A door operating mechanism as claimed in any one of the preceding claims when
mounted in a bore in a door on the pivot axis thereof with the pivot member adapted
to be located in an abutment.