[0001] The present invention relates to wall hanging systems for removably attaching shelves,
and the like, to walls and other planar surfaces, and more particularly, to a wall
hanging system of the shear trap channel touch fastener system type having a hooked
surface portion and a looped surface portion adapted for releasably fastening shelves
and other like components to a wall or the like having shear by means of a trap channel
member having parallel inner faces each having one of the portions thereon and adapted
to releasably receive a planar member with the other portion on its outer surfaces
between the trap channel member's inner faces with the respective portions in engagement;
wherein, the wall hanging system is characterized by mounting means carrying the trap
channel member and adapted for mounting to a wall or the like; and, attachment means
carried by the component to be releasably mounted to the wall including the planar
member extending therefrom for engagement with the trap channel member; and wherein,
the attachment means may comprise a vertical fin extending normal to the back surface
of the component at the point of intended mounting to a vertically disposed trap channel
member or may comprise a vertical fin extending upward parallel to the back surface
of the component at the point of intended mounting to a horizontally disposed trap
channel member.
[0002] Wall hanging systems for releasably attaching shelves, and the like, to walls and
other planar surfaces are well known in the art. Due to the stresses and forces involved,
in order to be releasable, the components of the fastening systems used therewith
are typically totally of metal or, at the very least, employ metal components at the
points of the stresses and forces. Probably the best known and most used design employs
steel U-shaped channels that are attached to the wall or panel with the opening of
the U thereagainst. The brackets for the shelves (or other components to be mounted
thereon) have ears that are wedgedly fit into slots provided therefor in the back
of the channels.
[0003] Wherefore, it is the object of the present invention to provide a wall hanging system
for attaching shelves and other articles to walls, and the like that can be manufactured
of light weight materials such as plastic, while, at the same time, are able to withstand
the stresses and forces involved while being easily attachable and releasable.
[0004] According to the present invention, there is provided a wall hanging system of the
shear trap channel touch fastener system type having a first part and a cooperating
part adapted to engage one another in shear to fasten shelves and other like components
to a wall or the like by means of a trap channel member having inwardly facing faces
each having a first said part thereon and adapted to receive a member, with said cooperating
parts on opposed surfaces, between said opposed surfaces with the respective said
parts in engagement, said wall hanging system being characterized by:
(a) mounting means carrying one of said members (10 or 20) and adapted for mounting
to a wall or the like; and
(b) attachment means carried by the component to be releasably mounted to the wall
including the other of said members (10 or 20) extending therefrom for releasable
engagement in shear with said one member; wherein
(c) said shear trap channel (b) is ahinged channel having sides (14) defining said
inwardly facing faces joined by a backing (12) to which at least one of said sides
is hingedly attached (11) to allow said side to be hinged relative to said back to
facilitate progressive release of the touch fastener system from its engagement in
shear when desired.
[0005] In one embodiment, the attachment means comprises a vertical fin extending normal
to the back surface of the component at the point of intended mounting to a vertically
disposed trap channel member. In another embodiment, the attachment means comprises
a vertical fin extending upward parallel to the back surface of the component at the
point of intended mounting to a horizontally disposed trap channel member. The shear
trap member is preferably a resiliently rigid plastic channel having a back portion
and two parallel facing side portions wherein the mounting means comprises a plurality
of holes in the back portion for receiving mounting devices such as screws, nails,
and bolts therethrough.
[0006] The invention will now be described, by way of example, with reference to the accompanying
drawings, in which:
Figure 1 is a simplified perspective view of one embodiment of Applicant's invention
of a shear trap channel as employed in the present invention.
Figure 2 is a simplified perspective view of a second embodiment of Applicant's invention
of a shear trap channel as employed in the present invention.
Figure 3 is a side view of a shelf bracket according to the present invention.
Figure 4 is a simplified top view of a component having a planar back surface and
the construction of the mounting member used therewith according to the present invention
for attachment to a vertically disposed trap channel.
Figure 5 is a simplified top view of a component having a non-planar back surface
and the construction of the mounting member used therewith according to the present
invention for attachment to a vertically disposed trap channel.
Figures 6 - 10 are perspective views of examples of components which are within a
family of components according to the present invention which are constructed in accordance
with the simplified examples of Figures 4 and 5.
Figure 11 is a perspective view of a storage container according to the present invention.
Figure 12 is a simplified perspective view of a component having a non-planar back
surface and the construction of the mounting member used therewith according to the
present invention for attachment to a horizontally disposed trap channel.
Figures 13 - 15 are perspective views of examples of components which are within a
family of components according to the present invention which are constructed in accordance
with the simplified examples of Figure 12.
Figures 16 - 19 are perspective views of examples of applications of the present invention
to provide a shelf support.
Figures 20 and 21 illustrate exemplary alternative cross-sections for the channel
of Figures 1 and 2 with Figure 20 showing the channel formed to engage a triangle
cross-section member and Figure 21 showing the channel with curved sides to engage
a circular cross-section member, the reference numerals used are consistent with those
in Figures 1 and 2.
[0007] The hinged shear trap channel system used in the present invention uses a touch fastener
system, preferably a hook and loop form thereof, to provide support in shear, while
allowing the touch fastener materials to be disengaged easily when necessary.
[0008] Turning briefly to Figure 1 and 2, the shear trap channels are shown in simplified
form. In both cases, the shear trap channel is indicated as 10 and comprises a back
portion 12 from which two parallel, spaced side portions 14 extend. In the preferred
embodiment, the trap channels 10 are made of a resiliently rigid plastic and the hinges
11 between sides and back are so-called "living hinges" formed into the plastic material.
In the embodiment of Figure 1, both side portions 14 are hingedly attached by hinges
11 to the back portion 12 such that both can swing outward, as indicated by the dotted
ghost lines, for progressive release of the hook and loop fastening materials employed
therewith. Attachment of something to be fastened therewith is made to the back portion.
In the embodiment of Figure 2, only the one side portion 14 is hingedly attached (by
hinge 11) to the back, to permit that side portion to swing as indicated by the single
dotted ghost line. Attachment to this embodiment is made to either the back portion
12 or the other side portion 14. In the preferred embodiment, the facing inner surfaces
of the side portions 14 have the hook portion 16 of hook and loop type fastening material
thereon. The living hinges are indicated in both cases as 11. Thus if a planar member
(not shown) having the loop material on outward facing parallel surfaces is inserted
between the side portions 14, the planar member will be maintained therein with the
hook and loop material operating "in shear". By swinging the side portions 14 outward,
however, the hook and loop materials can be progressively released to allow the planar
member to be withdrawn.
[0009] In the wall fastening system of the present invention, the shear trap channels of
Figure 1 and/or Figure 2 include means for mounting them to a wall or other surface
and are employed with families of components to be described hereinafter, depending
on whether vertical or horizontal mounting is desired. The mounting means may comprise
a plurality of holes as at 13 in the back portion 12 for receiving mounting devices
such as screws, nails, and bolts therethrough or adhesive of the peel and stick variety
on the outside of the back portion 12 as at 15.
[0010] The two families of components and their points of commonality will now be described
individually. The family of components related to the trap channel 10 of Figure 1
and vertical orientation will be described first.
[0011] The simpliest example is that of Figure 3 wherein a common shelf bracket 18 is shown
of a design well known in the art and referred to under Background of the Invention
as normally being manufactured of metal and incorporating fastening ears. As shown
in Figure 3, however, the bracket 18 has been adapted for use in the manner of the
present invention with the shear trap channel 10 of Figure 1. Extending outward from
the bracket 18 is a vertical fin 20 having the loop portion 22 of hook and loop fastening
material, such as that sold by the assignee of the present invention under the trademark
Velcro, attached to the opposed outward facing surfaces thereof as with adhesive (not
shown). Since the bracket 18 is a planar member, the fin 20 can be a mere extension
of the bracket 18 itself. For that reason, it is the simpliest example as mentioned
above. For ease of manufacture, it may be simplier to take an adhesive-backed strip
of the loop surfaced Velcro material and simply wrap it around the edge of the fin,
thus covering the end as well as the two opposed sides, rather than attempting to
put individual strips on the two individual sides.
[0012] The point of commonality of this family of components is shown in simplified top
view in Figures 4 and 5. In Figure 4, the component to be mounted in the vertially
disposed trap channel 10 has a planar rear surface 24. The planar mounting fin 20
is disposed vertically and perpendicular to the rear surface 24. Where the component
has a non-planar rear surface 26 in the manner of Figure 5, the planar mounting fin
20 is disposed vertially and perpendicular to a plane 25 tangent to the rear surface
26. Figure 6 - 10 show various components that could be used in an office environment
according to this general family of components for vertical mounting. In particular,
Figure 6 shows the back side of a waste recepticle or file folder holder 28. Figure
7 shows a nest 30 of small containers for pencils, paper clips and the like. Figures
8 - 10 show a coat hanger 32, ring 34 (for a screwdriver, or such), and a hook 36,
respectively.
[0013] The second family of components will now be described with respect to Figures 11
- 15. The nest 30 of Figure 7 is shown modified for attachment to a horizontally disposed
trap channel 10 such as that of Figure 2 in Figure 11 wherein it is indicated as 30ʹ.
The principle of this family of components is shown in Figure 12 in simplified form.
As depicted therein, the fin 20 in this family is vertical but lies in a plane 38
which is parallel to or tangent to the back surface of the component to be mounted.
In the case of the next 30ʹ the back surface 40 from which the containers 42 extend
forward can merely be extended upward to form the fin 20. The same is true for the
coat hanger 32ʹ, ring 34ʹ, and hook 36ʹ of Figure 8 - 10 which are shown modified
for horizontal mounting in Figures 13 - 15, respectively.
[0014] By way of further illustration Figure 16 illustrates a shelf supported on two brackets
(as described with reference to Figure 3) mounted with their fins 20 engaged in shear
by means of hook and loop material within two vertically mounted shear trap channels
as shown in Figure 1. Figure 17 shows a variation of the support structure of Figure
16 in which the brackets are integrally formed with the shelf with fin portions 20
mounted by hook and loop material in shear to shear trap channels. Figure 18 illustrates
a shelf supported by horizontal fin 20 within a horizontally disposed shear trap channel
10 such as is illustrated in Figure 2 the engagement again being by hook and loop
material in shear. Figure 19 utilizes two shear trap channels of the type illustrated
in Figure 2 but with the channels mounted vertically inwardly facing toward one another
and with the fins 20 being on opposite ends of a mounting plate engaged within the
channels by hook and loop material in shear and with the supported shelf originally
attached to that plate. In all these embodiments the component, for example, the shelf
may be progressively released from its shear engagement by means of hook and loop
material by hinging a side 14 of the channel relative to the back 12.
[0015] Thus, it can be seen that the present invention has met its objective by providing
two entire families of components, including shelf brackets, that can be manufactured
of economic and lightweight plastic, and the like, which provide for high stress and
force resistant holding power while, at the same time, are easy to configure and reconfigure
as the need dictates.
[0016] A touch fastener, as used in this application, comprises a first planar backing material
part having a surface carrying hooks, mushrooms, balls on stems, pigtails, or the
like, capable of engaging loops, hooks, mushrooms, balls on stems, pigtails, or the
like, carried by a second planar backing material part to releasably fasten components
together wherein the fastening strength in shear (i.e. against forces applied in the
plane of the fastener) substantially exceeds the fastening strength resisting peeling
separation of the fastener by the application of force normal to the plane thereof.
Terms herein referring to hook and loop fastening systems and parts thereof shall
be construed to include other types of touch fasteners in which the fastening strength
in shear (i.e. against forces applied in the plane of the fastener) substantially
exceeds the fastening strength resisting peeling separation of the fastener by the
application of force normal to the plane thereof.
1. A wall hanging system of the shear trap channel touch fastener system type having
a first part and a cooperating part adapted to engage one another in shear to fasten
shelves and other like components to a wall or the like by means of a trap channel
member having inwardly facing faces each having a first said part thereon and adapted
to receive a member, with said cooperating parts on opposed surfaces, between said
opposed surfaces with the respective said parts in engagement, said wall hanging system
being characterized by:
(a) mounting means carrying one of said members (10 or 20) and adapted for mounting
to a wall or the like; and
(b) attachment means carried by the component to be releasably mounted to the wall
including the other of said members (10 or 20) extending therefrom for releasable
engagement in shear with said one member; wherein
(c) said shear trap channel (b) is a hinged channel having sides (14) defining said
inwardly facing faces joined by a backing (12) to which at least one of said sides
is hingedly attached (11) to allow said side to be hinged relative to said back to
facilitate progressive release of the touch fastener system from its engagement in
shear when desired.
2. The wall hanging system of claim 1 characterized in that:
said attachment means comprises a planar member (20) in the form of a horizontal
or vertical fin extending outward perpendicular to the back surface of the component
at the point of intended mounting to a respectively horizontal or vertically disposed
hinged shear trap channel member (10).
3. The wall hanging system of claim 1 characterized in that:
the hinged shear trap member is a resiliently rigid channel having a back portion
and two parallel facing side portions wherein said mounting means is incorporated
into said back portion.
4. The wall hanging system of claim 4 characterized in that:
said mounting means comprises a plurality of holes in said back portion for receiving
mounting devices such as screws, nails, and bolts therethrough.
5. A wall hanging system according to any preceding claim characterized in that the
touch fastener system is a hook and loop fastening system.
6. The wall hanging system of claim 2 characterized in that:
the component is a planar shelf bracket (18) and said vertical fin comprises an
outward extension of said shelf bracket.
7. The wall hanging system of claim 2 or 6 characterized in that:
the component includes a planar rear portion and said vertical fin comprises an
upward extension of said rear portion.