BACKGROUND OF THE INVENTION
1. Field of the Invention
[0001] This invention relates to thermographic materials. More particularly it relates to
substantially colorless thermographic layers on a substrate. Many existing compositions
exhibit a yellow or brown color cast which is caused by colored thermally sensitive
metal compounds such as iron stearate. This invention uses compositions containing
colorless iron salts which are thermally reactable to give a visible image.
[0002] In commercial applications, thermally developed labels are sought which not only
provide visible images but which are also capable of being read by optical scanners
using near infrared radiation (NIR). The images resulting from catechols with certain
substituents exhibit low discrimination in the NIR. Other catechols give good discrimination
both visually and to NIR.
2. Background of the Art
[0003] For many years heat-sensitive imaging sheets have been used for copying, thermal
printing, thermal recording, and thermal labeling. Many of these materials involve
thermally increasing the reactivity of two or more components of a color forming reaction
which do not react at normal ambient temperatures. Reactivity is often enhanced by
melting of one or both reactants which are physically separated from one another.
Separation is accomplished either by dispersion in a single coated layer or by being
situated in two different coated layers. Several general classes of color forming
reactants have been used, of which two common ones are a) leuco lactone or spiropyran
compounds reactable with phenolic compounds (e.g. U.S. 3,829,401 and U.S. 3,846,153)
and b) heavy metal salts of organic acids reactable with ligands to give colored complexes
(e.g. U.S. 2,663,654, U.S. 3,094,620, U.S. 3,293,055 and U.S. 3,953,659).
[0004] Commercial preference for the heavy metal salt class has often resulted from the
high stability and near black color of the images produced (U.S. 4,531,141). Of the
heavy metals used, iron, nickel, and cobalt are common and ferric iron appears to
be preferred (U.S. 2,663,654, U.S. 3,953,659 and U.S. 4,531,141).
[0005] Two objections raised to the ferric salt - phenolic ligand systems are the colored
nature of the unreacted ferric salt and the background stain often experienced because
of the insidious, slow reaction of the two reactants on storage or during coating.
Indeed, if the reactants are intimately mixed they often react rapidly at room temperature
(U.S. 3,442,682, U.S. 4,531,141). The first objection has led to the use of white
fillers (U.S. 4,531,141) or other incident light scattering devices (e.g., "blushing"
the surface of the layer as in U.S. 3,953,659) to reduce the observed color tint of
the coated layer. The second objection has led to the use of stabilizing compounds
added to the reactive layer (U.S. 2,663,654, U.S. 3,442,682) and more particularly
to the physical separation of the two reactants (U.S. 4,531,141) either by dispersion
as separate micro-particles (U.S. 2,663,654, U.S. 3,094,620, U.S. 3,111,423, and U.S.
3,293,055) or by separating the reactants in distinct but adjacent layers (U.S. 3,111,423
and U.S. 3,442,682).
[0006] As indicated earlier, a considerable list of heavy metals has been used in their
organic acid salt form to give thermographic images (U.S. 3,111,423 and U.S. 3,293,055).
Some heavy metals giving colorless salts have been used and will be found amongst
those listed in these two references. Such heavy metals (e.g., zinc), however, must
be reacted with ligands which themselves contribute color to the image and may indeed
have a color cast before reaction. These heavy metals have not successfully provided
satisfactory thermographic materials which are truly colorless and also give a deep
near black color on thermal exposure.
[0007] Thus the art discussed so far shows consistent interest in two problems of ferric
chelate imaging (a) the colored nature of ferric organic acid salts and (b) the difficulty
in controlling the room temperature reactivity of such salts with the range of ligands
available.
[0008] More recently there has been interest evinced in obtaining thermographically reactive
iron salts which are colorless and which give sharp, high density images when reacted
with a colorless ligand. Organo-phosphates of ferric iron are known in the art to
be amongst the few colorless ferric salts (Smythe et al., J. Inorg. Nucl. Chem.,
30 1553-1561, (1968)). In U.S. 4,533,930 it is disclosed that such organophosphates
and the equivalent thiophosphates can react with a variety of ligands under the influence
of heat to give colored results. Ferric salts of organophosphinic acid and organophosphonic
acids are included. Some of these organophosphates and many of the thiophosphates
have some color cast before reaction which appears to be obscured by the use of white
filler in the thermosensitive compositions. In the thermographic materials disclosed,
the reaction of the ferric salt with the ligand at ambient temperatures is precluded
by either dispersing each reactant in microparticulate form in the binder or by providing
separate but adjacent layers for the two reactants. These conditions are explicitly
identified in the claims by the wording "said metal compound and said ligand compound
being physically separated from one another...". Also in this patent there are disclosed
pressure-sensitive manifold papers in which at least one of the two reactants is encapsulated
as a solvent solution. When the microcapsules are burst by pressure, the reactants
come in contact and immediately react at room temperature to give a colored result.
This patent further discloses the use of ferric organophosphates containing organic
acid moieties as formed by the aqueous reaction of a ferric salt, an alkali metal
organophosphate, and an alkali metal salt of an organic acid. These are disclosed
as giving the initial material better "color forming properties" and giving better
image colors (Column 5 lines 38-39) than the simple organophosphates. Excess organic
acid salt is disclosed as degrading the white color. It is of significance that the
inventors do not consider the choice of the ferric salt used in the preparation to
be important. In fact they specifically mention ferric chloride and ferric sulfate
(Column 6 lines 10-17) and all of their examples use ferric chloride.
SUMMARY OF THE INVENTION
[0009] This invention provides thermographic layers which are colorless when unexposed and
are stable at room temperatures but give intense dark colors when exposed to elevated
temperatures.
[0010] These layers comprise a transparent binder, and at least two thermal reactants which
react with one another at elevated temperatures; one of these reactants is in solid
solution in the binder, the other is dispersed in microparticulate form in the binder.
Despite intimate contact between the two reactants, no reaction occurs until the temperature
is elevated well above room temperature.
[0011] The microparticulate reactant is chosen from a class of ferric iron complexes in
which the ligand is chosen from organophosphates, organophosphinates, and organophosphonates
which are colorless and which react with the second reactant only at elevated temperature.
The second reactant is chosen from the class of catechols including polycatechols
characterized by being colorless. Bis-catechols are particularly preferred.
[0012] The thermographic layers are coated or extruded from coating mixes using non-aqueous
solvents, which solvents enable efficient milling of the ferric organophosphates,
and provide a solution mixture of the binder and the catechol.
[0013] A principal aspect of the invention is to provide colorless thermographic sheets
which give dark colored images when addressed with elevated temperatures.
[0014] An aspect of the invention is to provide colorless thermographic sheets which are
stable at room temperatures.
[0015] A further aspect of the invention is to provide colorless thermographic materials
which are stable during the process of coating and drying layers on a substrate.
[0016] Yet another aspect of the invention is to provide colorless thermographic sheets
which give thermal images exhibiting good discrimination when examined with near infrared
radiation (NIR).
[0017] Still another aspect of the invention is to provide colorless thermographic sheets
which give black thermal images exhibiting good visual discrimination and also good
NIR discrimination.
[0018] Iron(III) is the preferred metal for the thermal reaction with catechol since it
is capable of oxidizing the catechol and generating iron complexes that are both black
in the visible and strongly absorbing in the near infrared. Definitions: -
[0019] "polycatechol" molecules containing more than one o-dihydroxybenzene moiety, the
moieties being connected by an organic connecting link which does not provide electronic
interaction between the moieties, such as a saturated organic group (e.g., alkyl,
cycloalkyl). This group includes biscatechols.
[0020] "ferric organophosphate" compounds of the form

where R is an organic moiety such as alkyl, aryl, alphyl, alicyclic groups, etc.
[0021] "ferric alkylphosphate" as above where R is an alkyl moiety.
[0022] "chelate" in this case refers to the catechol and is normally bidentate but may be
polydentate.
DETAILED DESCRIPTION OF THE INVENTION
[0023] U.S. 4,533,930 discloses a wide range of ferric salts of organo phosphorus oxyacids
and thioacids as useful in thermographic reactions with a range of ligands. They are
presented as giving much whiter backgrounds than ferric salts previously used in this
art. It is clear from the examples and confirmed from our own investigations that
the organothiophosphates are highly colored and dark. Furthermore; a great many of
their examples using organophosphates record appreciable coloration of the compounds
and whiteness levels are achieved by the use of fillers such as zinc oxide, aluminum
hydroxide, and calcium carbonate.
[0024] This invention defines a preferred narrow range of ferric organophosphates which
are entirely colorless, some of which are encompassed by the disclosure of U.S. 4,533,930
(I) whereas others are not (II). These compounds are di-alkylphosphates and have structures
chosen from the general formulae

and

in which each R is selected independently from alkyl groups and substituted alkyl
bearing substituents such as those selected from alkyl, cycloalkyl, and aryl providing
that such substituents do not act as ligands or chelates for ferric ions.
[0025] Preferably R is selected from the group represented by the formula

where b>a, b>c, c is 1 to 10, and 3<=a+b<=18, and
X is selected from F⁻, PF₆⁻, Ph₄B⁻, BF₄⁻, NO₃⁻, and C₁₄H₂₉SO₄⁻
(where Ph = phenyl)
Our preferred compound is in formula I with a=1, b=4, and c=2.
[0026] Previously used iron carboxylates typically are too highly colored and cannot produce
colorless backgrounds. Dialkylphosphates are the preferred ligand for iron(III) since
the resulting complexes are completely colorless. Mixed dialkylphosphate/carboxylate
iron complexes can be made to be less colored than iron carboxylates, but they still
retain undesirable color because of the presence of the carboxylate. The iron complexes
of the sulfur analogues of the carboxylates, phosphates, and their mixtures are particularly
undesirable since they are highly colored, even black, materials.
[0027] If trialkylphosphates are used as the main ligand, sufficiently stable iron complexes
do not form, and if monoalkylphosphates (as well as inorganic phosphates) are used,
generally undesirable, extensive crosslinking occurs between metal centers such that
the resulting iron organophosphate is too stable to react with the catechol. Aromatic
phosphates often provide an iron complex that is high melting, less reactive and more
colored than the dialkylphosphates.
[0028] The most preferred organophosphate ligands are branched chain dialkylphosphates,
and especially di-2-ethylhexylphosphate (DEHP). Linear chain dialkylphosphates form
colorless iron complexes that give images with catechols but are generally too unreactive
(too highly crosslinked) to provide sufficient image density. The branch on the main
chain should be sufficiently long and sufficiently close to the metal center that
crosslinking between metal centers is inhibited. On the other hand, the branch should
not be too long or too close to the phosphorus center since iron that is incompletely
reacted with the phosphate may result in a colored iron source, and would probably
be too reactive in the coating solution. From a practical aspect, the ideal structure
is illustrated by DEHP. The range for the side chain length might be best put at about
1-10, the further from the connection point to the phosphorous the longer the chain.
The length of the main chain is best illustrated by DEHP, that is, around 6-10. Chains
as long as 18 are the practical maximum due to the required loading necessary to achieve
suitable optical density (i.e., molecular weight becomes impractically high). Asymmetric
dialkylphosphates provide lower melting iron complexes.
[0029] Alkyl phosphinic acids (in which the alkyl groups are attached directly to the phosphorus)
show good thermal reactivity with the catechols but are not preferred over the alkylphosphates.
Apparently the higher pKa (insufficiently acidic) prevents them from forming a truly
colorless, oligomeric complex. Ferric propyl(2-ethylhexyl)phosphinate, ferric cyclohexyl(2-ethylhexyl)phosphinate,
and ferric dicyclohexylphosphinate have been made and found to be thermally reactive
with catechols. Dialkyl-phosphonic acids (one R group attached directly to the phosphorus,
the other attached via oxygen) have pKa's in between dialkylphosphates and dialkylphosphinic
acids but have not been shown to be useful. DEHP not only works well, it is commercially
available in large quantities of relatively good purity.
[0030] Fe(DEHP)₃ is preferred in the iron organophosphate series. It is completely colorless,
a major improvement over the iron carboxylates and mixed carboxylate/organophosphate
iron complexes. In addition, unlike the general straight chain dialkylphosphate iron
complexes, it is very thermally reactive with the bis-catechols. It is also insoluble
in the organic solvents required to coat this type of thermal imaging construction,
unlike mixed carboxylate/organophosphate iron complexes.
[0031] The chelate compounds which we select as thermal reactants with these iron compounds,
are chosen to be colorless, to be non-reactive with the iron compounds at room temperatures
even on intimate contact, to be rapidly reactive at elevated temperatures above about
60°C, and to be easily soluble in organic solvents which are also solvents for the
binder used. In this invention these chelates are preferably chosen from polycatechols
and heavily ballasted monocatechols.
[0032] Common catechols are too reactive to be used with the preferred iron source in the
preferred construction. Polyhydroxy catechols are similarly too reactive to be preferred.
[0033] The preferred catechols are those in which two catechol (specifically o-dihydroxybenzene)
groups are part of the same molecule but in which the connecting group insures minimum
electronic interaction between the catechol rings. They should not therefore be parts
of the same aromatic ring system. The preferred connection between catechols is alkylidene.
Aromatic linkage would provide such electronic interaction between catechol groups
that they would be too reactive. Aromatic linkages also give compounds which are colored
and thus are precluded by the requirement that the chelate be colorless. Fused ring
connections, as illustrated by the preferred catechol, are excellent. Preparation
of this compound, 1,1′-spirobi[-1H-indene]-5,5′-6,6-tetrol-2,2′3,3′-tetrahydro-3.3.
3′3,′-tetramethyl, is known in the art. Heteroatomic fused ring connections are also
acceptable. These are illustrated in Formula III.

where A is a saturated ring system optionally containing hetero atoms such as N, O,
S, and
R², R³, R⁵ and R⁶ are independently chosen from forms which together alter the
electronic character (donating or accepting) of the OH groups on the ring. Such groups
include, but are not limited to H; halogen (F, Cl, Br, and I); groups with no more
than 10 atoms in the backbone structure selected from C, N, S and O, (which may of
course be further substituted by additional groups such as halogen); and aliphatic
groups of up to 20 carbon atoms (e.g., alkyl, ethers, thioethers, etc.) The heterogroups
with up to 10 carbon atoms includes heterocyclic and aromatic groups as well as linear
and branched groups. Preferably these groups do not provide an acid hydrogen. Preferably
the groups are not chosen from substituents comprising an acidic hydrogen linked to
the aromatic ring through a single atom chosen from O, S, and N, and
[0034] The two catechol units need not be symmetrical in their substituents or their positioning.
[0035] The position of the o-hydroxy chelate site relative to the connection site between
the two catechol groups is not critical. Substituents such as -OH, -SH, and -NH₂ which
contain acidic hydrogen can produce high reactivity of the o-dihydroxy substituents
and are therefore not preferred in this invention.
[0036] Molecules containing more than two catechol groups are also acceptable, as long as
the connecting linkage between the catechols meets the above requirements. Thus in
formulae IV, and V oligomers or polymers are illustrated which are useful chelates
in this invention

where
R², R³ are as defined above
R⁴ is a capping substituent preferably -H or alkyl
R¹ is a bivalent linking group preferably alkylene, or a chain which may contain
N, S, O, but may be phenylene, naphthylene or combinations of these with the proviso
that R¹ does not facilitate electronic interaction between the catechol moieties,
and
n is an integer of 2 or more.

where R², R³, and R⁵ are defined above,
G is a unit in a polymer chain chosen from hydrocarbons, alkyd, acryloid, polyester,
phenol formaldehyde resins etc. which are miscible with the binder used, and m is
an integer of 3 or more,
R¹ is either as defined above, or if G does not facilitate electronic interaction
between catechol moieties, then R¹ need not be restricted in this way and in addition
to the definition above may be chosen from a single bond and the groups defined for
R², R³ and R⁵ above.
[0037] Monocatechols are in general too reactive for use in this invention but if the ring
is sufficiently ballasted with a non-reactive ballasting group such catechols can
be used. Formula VI represents such ballasted monocatechols useful in this invention.

where R², R³ and R⁵ are defined above and R⁷ is an alkyl chain of eight or more carbon
atoms.
[0038] The substituent groups R², R³, R⁴, R⁵, and R⁶ may serve three functions: a) sterically
constrain the molecule to enhance or inhibit interactions between the reacted metal
centers, b) modify the solubility and melting point of the catechol, and c) modify
the electronic character of the hydroxy groups by withdrawing or donating electron
density to the chelating site.
[0039] One of the most important functions of the R group is the control of the electronic
properties of the catechol, in order to control the color of the final image. Commonly
known electron donating R groups (such as alkyl, mono- or di-alkyl substituted amino,
alkoxy, etc.) enable the catechol to be oxidized more readily by the iron, which is
important for obtaining the infrared absorption properties (at 905 nm in particular)
needed for bar code readers. A green complex results upon imaging this material with
iron. Conversely, commonly known electron withdrawing R groups (such as nitro, ammonium,
halogen, etc.) inhibit oxidation of the catechol by the iron. The resulting complex
will tend to remain a violet-blue. The combination of catechols containing both electron
donating and electron withdrawing groups provides for an imaging construction that
is able to generate both a desirable black visible image and a high contrast image
in the near infrared. The connecting linkage between the catechol groups may be used
to control all three functions, a) - c), if the R groups are built into the connecting
linkage.
[0040] The proper choice of the substituents on each catechol in the bis-catechol or polycatechol
molecule can give the desired mixture of visible and NIR absorption properties. Alternatively
the physical mixture of catechols with the different substituents can give similar
results.
[0041] A number of bis-catechols are available commercially e.g., nordihydroguaiaretic acid.

[0042] Preparation of polycatechols is disclosed in Rodgers et al. J. A. C. S.,
107, 4094 (1985) and in Anderson & Hiller, "Development of Iron Chelators for Clinical
Use" DHEW Publ. No. (NIH) 76-994 p. 137. These polycatechols may be represented by
the formula:

[0043] wherein B comprises the atoms in an organic bridging group necessary to complete
a cyclic structure with the included catechol moiety or moieties and m is 1 to 10,
preferably 1 to 4. B is preferably comprised of C and N ring atoms and is more preferably
selected from

wherein n is 1 to 20, preferably 1 to 4. Rodgers et al.,
supra, shows the formation of monomers, dimers, trimers, tetramers, pentamers, and hexamers
having these diaminoalkine linkages.
[0044] Of particular importance to this invention is that the chelate and the binder are
soluble in a common solvent and that after coating and drying off the solvent the
chelate remains in solid solution in the binder. The ferric alkylphosphates are not
soluble either in the solvent or in the binder and are thus dispersed in the latter
as microparticles which are in intimate contact with the chelate in solid solution.
These two reactants exhibit very poor reactivity even at elevated temperatures if
they are physically separated in the binder by using dispersed microparticles of the
chelate as well as the ferric alkylphosphate. In the practice of this invention these
classes of chelate exhibit very low reactivity at room temperature but good reactivity
at elevated temperatures.
[0045] Binders suitable in this invention are polyacrylate and methacrylate and their copolymers
vinyl resins, styrene resins, cellulose resins, polyester resins, urethanes, alkyl
resins, silicones, and epoxy resins. Generally the resins must be miscible with non-aqueous
solvents and have a melting point above the reaction temperature of the ferric compound
and chelate. The binder should also be transparent.
[0046] A coating composition suitable to make a thermal recording sheet can be made in the
following manner. The ferric alkylphosphate (I or II) is dispersed in a solvent such
as acetone, methyl ethyl ketone, ethanol, etc., by ball milling. To this dispersion
a polymer binder and a chelate (III, IV V or VI) both soluble in the chosen solvent
are added and agitated until dissolved. The coating composition may then be coated
on a suitable substrate and dried at temperatures below thermal reaction temperatures.
[0047] Substrates which may be used are films of transparent, opalescent, or opaque polymers,
paper, optionally with white or colored surface coatings, glass, ceramic, etc. The
substrate must be stable and undistorted at the thermal reaction temperatures which
are preferably between 60° and 200°C and more preferably between 80° and 150°C.
[0048] We have found that the preparation of the colorless ferric organophosphate compounds
I is not as simple as U.S, 4,533,930 suggests. Their method involves mixing aqueous
solutions of an alkali metal salt of the organophosphoric acid and a ferric salt of
a strong mineral acid such as hydrochloric and sulfuric, which results in a precipitate
of the ferric organophosphate. It has been found that ferric chloride which is preferred
by the patent gives slightly colored precipitate even with alkyl phosphates whereas
those from ferric nitrate are completely colorless. The preferred preparation therefore
uses ferric nitrate to give compounds I and II.
[0049] Ferric alkylphosphate compounds II where
X = fluoride, hexafluorophosphate, tetraphenylborate, tetrafluoroborate, tetradecylsulfate,
and nitrate.
[0050] This may be prepared by mixing required equivalent quantities in aqueous solution
of ferric nitrate, alkali metal salt of the alkylphosphoric acid, and the alkali metal
salt of the acid HX. Compound II then precipitates.
[0051] When X = acetate, however, the acetate ion is too soluble in water to remain attached
to the ferric alkylphosphate and the result is the compound I again. If the ferric
nitrate and alkali metal alkylphosphate are dissolved in glacial acetic acid, then
compound II for X = nitrate is precipitated. This compound and the fluoride may also
be prepared using ethyl alcohol as solvent and adding potassium acetate or sodium
fluoride to the ferric nitrate and alkali metal phosphate in required equivalent amounts.
[0052] It is of interest to note that the disclosure of U.S. 4,533,930 says that any carboxylic
or thiocarboxylic acid may be used to form "composite iron salt" by reacting ferric
chloride, an organic phosphoric acid and the carboxylic acid in an aqueous medium.
The patent says that non-white salts are precipitated if the carboxylic acid is in
excess. Their preferred carboxylic acids contain 5 or more carbon atoms. Our experimental
evidence is that the composite iron salts obtained by their methods are of the form
(leaving thio equivalents aside)

where y + x = 3 and R, R′ can be a wide range of aliphatic and aromatic substituents.
R = CH₃ cannot be obtained by their preparation as we have disclosed above.
[0053] The following are preparative examples for the ferric alkylphosphates I and II.
Example A
Preparation of Fe(DEHP)₃
[0054]
1. The method is similar to (but using ferric nitrate instead of ferric sulfate) the
literature preparation of L. E. Smythe, T. L. Whateley and R. L. Werner (J. Inorg.
Nucl. Chem., 30, 1553 (1968)). To 2.0 g KOH in 175.0 ml H₂O is added 10.0 g DEHP. This solution is
added over 5 minutes to 35.0 ml of water containing 4.0 g Fe(NO₃)₃·9H₂O with vigorous
stirring. The mixture is stirred 10 minutes, filtered, washed in fresh water with
stirring, filtered and dried under vacuum at 70°C to a constant weight. An-off white
solid is obtained . The infrared spectrum shows the expected phosphate stretches,
as well as small amounts of OH, and the characteristic ethyl group presence at 1466.1
cm⁻¹. The Differential Scanning Calorimeter (DSC) revealed a melting point endotherm
of this complex at 120°C.
2. To 1.0 liters of water is added 16.8 g KOH. To a separate 1.5 liters of water is
dissolved 11.0 g NaBF₄, then 38.2 g Fe(NO₃)₃·9H₂O. While the iron salt is dissolving,
97.7 g DEHP is added to the rapidly stirred KOH solution. The thick phosphate solution
is added rapidly to the iron solution with mechanical stirring. The pure white, rubbery
solid is filtered, washed with stirring, filtered and dried. It is important that
the source of iron(III) is not ferric chloride as it gives a yellow product. DSC shows
a melting point endotherm of the material at 145°C. The infrared spectrum of a vacuum
dried (room temperature) sample reveals the expected phosphate stretches, but unlike
1 (above) there is no presence of OH.
3. Example Al may also be carried out at elevated temperatures (60°C) with no disadvantageous
effects. The same endotherm behaviour in the DSC is obtained as in A1.
Example B
Preparation of Fe(DEHP)₃(nitrate)
[0055] Powdered Fe(NO
3)3·9H₂O, 80.8 g, is dissolved in 800 ml glacial acetic acid. As soon as a clear solution
is obtained, 193.0 g bis-(2-ethylhexyl)phosphate (DEHP) is added in a rapid dropwise
manner with vigorous stirring. Less than a stoichiometric amount of DEHP gives a more
colored product; an excess of DEHP is not disadvantageous. The white product is filtered,
washed with acetic acid and dried under vacuum. The approximate yield is 84%. The
product is found to be rubbery and may be recrystallized by precipitation from cyclohexane
by acetone. If FeCl₃ is used in place of the nitrate, a clear yellow acetic acid solution
results.
[0056] Alternative preparation from ethanol: To 40 ml of absolute ethanol is added 2.0 g
Fe(NO₃)₃·9H₂O. Upon dissolution, 5.0 g DEHP are added, and the clear solution stirred
5 minutes. An aqueous solution of potassium acetate (0.5 g in 4.5 g H₂O) is added
dropwise. The mixture is stirred 2 minutes, filtered, redispersed in water, stirred
an additional 20 minutes, filtered and vacuum dried. The infrared spectrum is identical
to that prepared from acetic acid.
[0057] Characterization: The infrared spectrum clearly shows the coordinated organophosphate
(1000-1200 cm-1) and nitrate (1551.0 cm-1 asymmetric stretch, the symmetric stretch
is under other peaks), and the absence of Fe-O-Fe stretches. DSC shows a small exotherm
centered around 215°C followed by the main endotherm centered at 282°C. The complex
is readily soluble in cyclohexane, and is an excellent film forming material when
coated on a substrate (clear, colorless film). Elemental analysis is consistent with
the presence of one nitrate, and confirms the 3:1 P:Fe ratio. Magnetic susceptibility
determined by the Evan's NMR method (J. Chem. Soc., 2003 (1959), demonstrates a high
spin iron complex. The complex was also found to be conductive in cyclohexane solution.
Example C
Preparation of Fe(DEHP)₃F
[0058]
1. To 500.0 g H₂O is added 6.0 g KOH. To a separate 500.0 g H₂O is added 12.0 g Fe(NO₃)₃·9H₂O
followed by 0.62 g NaF. To the aqueous base solution is added 32.0 g DEHP, which is
then added rapidly to the mechanically stirred iron solution. The pure white iron
complex is filtered, washed and vacuum dried.
2. To 300 ml ethanol is added 16.13 g Fe(NO₃)₃·9H₂O. Upon dissolution, 40.0 g DEHP
is added rapidly dropwise (3 minutes). The clear solution is stirred 5 minutes then
3.2 g NaF in 32 g H₂O are added dropwise (5 minutes). The white solid is stirred,
then diluted with 400 ml H₂O, stirred 30 minutes and filtered. A colorless solid results.
Elemental analysis is consistent with a 3:1:1 P:Fe:F ratio.
Example D
Preparation of Fe(DEHP)₃(tetradecylsulfate)
[0059] A mixture of 1.06 g tetradecylsulfate in 100 g H₂O with 1.2 g Fe(NO₃)₃·9H₂O yields
an orange precipitate which is immediately treated with 3.2 g DEHP and 0.6 g KOH in
50 ml H₂O. After stirring 3 days a white solid is filtered and air dried. The infrared
spectrum is consistent with the proposed material.
Example E
Preparation of Fe(DEHP)₃(tetraphenylborate)
[0060] To 1.1 g sodium tetraphenylborate and 1.0 g Fe(NO₃)₃·9H₂O in 40 ml H₂O is added rapidly
3.2 g DEHP and 0.73 g KOH in 80 ml H₂O. The mixture is filtered, dispersed in water,
stirred, filtered and air dried. The infrared spectrum is consistent with the proposed
material.
Example F
Preparation of Fe(DEHP)₃(Fe(CN)₆)
[0061] This example illustrates that the choice of the counter ion is important in determining
the color of the complex. Because it is colored, this complex is not preferred in
this invention.
[0062] To 25.0 g H₂O is added 0.61 g KOH, 3.2 g DEHP and then 1.2 g K₄(Fe(CN)₆)·3H₂O. A
total of 1.2 g Fe(NO₃)₃·9H₂O are added, and the mixture shaken over 6 days. A brown
solid results which is filtered and dried. It exhibits an infrared spectrum that shows
the presence of the phosphate and the Fe(CN)₆ groups.
[0063] The following are examples of the preparation of ferric organophosphinates useful
in this invention.
Example G
[0064] Preparation of ferric n-propyl(2-ethylhexyl)phosphinate
[0065] To a solution of 25 g of n-propyldichlorophosphineoxide in 300 ml of petroleum ether,
28 g of diethylamine in 150 ml of petroleum ether was added over 4 hours. The petroleum
ether was removed by distillation and the remaining n-propyl (diethylamine) chlorophosphine
oxide was distilled off under vacuum.
[0066] The Grignard of 1-bromo-2-ethylhexane (31 g) was prepared in ether, and 26.4 g of
the n-propyl(diethylamine)-chlorophosphine oxide was added to it at room temperature
and refluxed for 72 hours. The resulting solution was treated with 5M hydrochloric
acid and refluxed overnight. On cooling the n-propyl (2-ethylhexyl)phosphinic acid
was extracted with petroleum ether and distilled to give a colorless liquid (B.P.
= 172-180°C at 0.12 mm Hg).
[0067] To 1.3 g of Fe(NO₃)₃·9H₂O dissolved in 5 g of glacial acetic acid, 2.7 g of the prepared
organophosphinic acid was added. This solution was diluted with 9 parts of water rapidly.
The ferric n-propyl(2-ethylhexyl)phosphinate appeared as a white solid precipitate
which was filtered off, washed with water, and dried in air.
Example H
Preparation of ferric dicyclohexylphosphinate
[0068] The dicyclohexylphosphinic acid was made by the method disclosed in Smythe et al.,
supra. A solution of 1.3 g of Fe(NO₃)₃·9H₂O dissolved in 50 ml water was prepared. In a
solution of 0.66 g of KOH in 10 g of water, 2.35 g of the phosphinic acid was dissolved.
This was diluted with 50 ml water and added rapidly to the solution of ferric nitrate.
A fine yellow precipitate occured which was filtered off, washed with water, and air
dried to give the ferric dicyclohexylphosphinate.
Example I
Preparation of ferric cyclohexyl(2-ethylhexyl)phosphinate
[0069] Using the method described in Example G, 30 g of cyclohexyldichlorophosphine oxide
was used in place of the n-propyl dichlorophosphine oxide to give a thick colorless
oil. The white ferric cyclohexyl(2-ethylhexyl)phosphinate was obtained by the treatment
described in Example H.
[0070] The following are examples of thermographic materials according to this invention.
Definition of Terms used in Examples
[0071] Bkgd - total optical reflectance density of the unimaged sheet using a MacBeth RD504
or MacBeth TR924 densitometers.
[0072] I.D. - Maximum optical reflection density of the image areas.
[0073] - This is color of the background. Measured with Hunter Labscan II using 2 degree
Observer for Illuminant C and specified in "L-a-b" units.
[0074] L,a,b - the luminance and the two color coordinates for the measured surface color
using the "L-a-b" color solid.
[0075] PCR - Print contrast ratio at wavelength of 900 nm where

and R are the reflectance values equivalent to the indicated measured densities measured
with MacBeth PCM-II Print/contrast meter or RJS Enterprises Codascan 3600.
[0076] Initiation Temperature is temperature at which an optical density of 0.05 above the
background is reached.
Example 1 - Green Image
[0077] A dispersion of the iron tris(di-2-ethylhexyl)-phosphate (I) was formed by ball milling
for 24 hours 25 grams of (I) in 75g of acetone using flint glass marbles. To 4.0 g
of this dispersion was added 3.27 g of 15% ethylacrylate methyl methacrylate copolymer
resin in acetone and 0.5 g of the 1,1′-spirobi[-1H-indene]-5,5′-6,6-tetrol-2,2′3,3′-tetrahydro-3.3.3′3,′-tetramethyl(II).
This was agitated till (II) dissolved. This was coated on 2 mil opaque titanium dioxide
filled polyester at 2.5 mil oriface using a knife coater and allowed to air dry. The
resulting thermal recording sheet exhibited excellent whiteness giving a blue image
which changed to green within four hours.
[0078] Bkgd = 0.09 I.D. = 0.84 initiation temperature = 129°C Initial PCR = 0.45; PCR after
12 hours = 0.76; Color with Hunter 2C, L = 92.37, a = -2.07, b = 3.56.
Example 2 - Purple Image
[0079] Same as Example 1 using tannic acid (MCB reagent) in place of (II). This gave a thermal
recording sheet with a white background and a purple image which was stable and did
not change color.
[0080] Bkgd = 0.12; I.D.= 1.09; Initiation temp. = 120°C; PCR = 0.19 measured 12 hours after
imaging. Color with Hunter 2 C, L = 89.84, a = -1.19, b = 5.06.
Example 3 - Black Image
[0081] A thermal recording sheet was prepared as in Example 1 substituting 0.4 g of (II)
and 0.1 g of tannic acid for (II). The thermal recording sheet exhibited a white background
with a bluish-purple image which turned black within 4 hours.
[0082] Bkdg = 0.11; I.D.= 1.13; Initiation temp = 122°C; PCR = 0.45 increasing to 0.58 within
12 hours. Color with Hunter 2 C, L = 91.09, a =-1.60, b = 3.56.
Example 4 - Peroxide Green Image
[0083] A thermographic recording sheet was prepared following Example 1 but with the addition
of 0.08 g of t-buty(peroxy-benzoate (Aldrich Chem) and immediately coated. The resulting
sheet had a light green background with an immediate vibrant green image upon imaging.
[0084] Bkgd = 0.12; I.D. = 1.02; PCR = 0.87; Color with Hunter 2 C, L = 83.97, a = -7.08,
b = 8.50.
Example 5 - Peroxide Black Image
[0085] Same as Example 3 but with 0.08 g of t-butyl-peroxybenzoate and coating immediately.
The resulting thermal recording sheet had a very light green background which gave
an immediate black image color.
[0086] Bkgd = 0.12; I.D. = 1.24; PCR = 0.73; Color with Hunter 2C, L = 84.43, a = -5.05,
b = 5.74.
Example 6 - Phenidone
[0087] A thermal recording sheet was prepared as in Example 1 with the addition of .5 g
of a 5% solution in acetone of phenidone A (1-phenyl-3-pyrazolidinone, 95% Aldrich)
onto the formulation. This gave excellent pot life eliminating any premature reaction
and also gave improved sheet stability. This noticeably whiter thermal recording sheet
had the following properties.
[0088] Bkgd = 0.11; I.D. = 0.71; Initiation temp. = 131°C; Initial PCR = 0.50 increasing
to 0.70 within 12 hours. Color Hunter 2 C; L = 92.79, a = -1.48, b = 3.83; Side by
side control with this example showed Bkgd = 0.12; ID = 0.84.
Example 7 - Paper
[0089] Same as Example 5 but coated on a 46 1b paper (24 x 36 x 500 basis) giving a sheet
with good whiteness.
[0090] Bkdg = 0.09; ID = 0.72; Initiation temperature = 125.2°C, Color with Hunter 2C, L
= 91.03, a = -1.28, b = -5.31.
Example 8 - Nitrate
[0091] A dispersion of 25 g iron tris(di-2-ethylhexyl) phosphate nitrate was made with 48.75
g Acetone and 1.25 g cellulose acetate by ball milling with flint glass balls for
24 hours. A coating dispersion was prepared from 6.0 g of this dispersion, 5 g of
a 12% solution of cellulose acetate in acetone, and 9.0 g of a 10% solution of 1,1′,
spirobi[-H-indene]-5,5′,6,6′-tetol-2,2′,3,3′-tetrahydro-3,3,3′,3′tetram ethyl(II)
in acetone coated at 2 mils wet thickness on 46# (24˝ x 36˝ x 500) paper, and air
dried. This thermal recording sheet gave a blue image changing to green within 4 hours.
[0092] Bkg = 0.16, ID = 0.52, initiation temp. of 152°C.
1. Farbloses thermographisches Material, umfassend ein durchsichtiges filmbildendes
Bindemittel, ein in einem organischen Lösungsmittel lösliches farbloses Catechin in
fester Lösung in dem Bindemittel, und farblose oder im wesentlichen farblose Mikroteilchen
einer Eisen(III)-verbindung, die ausgewählt ist aus Eisen(III)-organophosphaten, Eisen(III)-organophosphinaten
und Eisen(III)-organophosphonaten, die in dem Bindemittel dispergiert sind.
2. Farbloses thermographisches Material nach Anspruch 1, dadurch gekennzeichnet, daß
das farbloses Catechin ausgewählt ist aus

wobei A ein gesättigtes Ringsystem ist, das wahlweise Heteroatome enthält, die
ausgewählt sind aus N, O und S,
R², R³, R⁵, R⁶ unabhängig voneinander ausgewählt sind aus H und Elektronen abgebenden
und Elektronen anziehenden Gruppen, die aus H und nicht mehr als 5 Atomen bestehen,
die aus C, N, O und S ausgewählt sind,

wo R², R³ der obigen Definition entsprechen,
R⁴ eine Abschlußgruppe ist, die ausgewählt ist aus H und Alkyl (C₁-C₈),
R¹ eine zweiwertige Verbindungsgruppe ist mit gesättigten Bindungen ein beiden
Enden, welche ausgewählt sind aus Alkylen, einer Kette, die mindestens eines von N,
S, O, Phenylen und Naphthylen enthält mit nicht mehr als 12 Kohlenstoffund Heteroatomen,
wobei die Verbindungsgruppe R¹ so gewählt ist, daß sie die elektronische Wechselwirkung
zwischen den Catechinanteilen nicht erleichtert und mit den beiden Catechin-Hydroxy-Gruppen
auch kein mehrzähniges Chelat bildet,

wobei R², R³ und R⁵ der obigen Definition entsprechen,
G eine Einheit aus einer Polymerkette ist, die ausgewählt wurde aus Kohlenwasserstoffen,
Alkyd-, Acryloid-, Polyester- und Phenolformaldehydharzen, die mit dem Bindemittel
mischbar sind,
R¹ der obigen Definition entspricht, oder wenn G die elektronische Wechselwirkung
zwischen Catechinanteilen nicht erleichtert, dann muß R¹ nicht in dieser Weise eingeschränkt
werden und kann zusätzlich zu der obigen Definition aus einer Einfachbindung und den
oben für R², R³ und R⁵ definierten Gruppen ausgewählt werden,
und m ist eine ganze Zahl größer als 2; und

wobei R², R³, R⁵ der obigen Definition entsprechen und R⁷ eine Alkylkette mit acht
oder mehr Kohlenstoffatomen ist.
3. Farbloses thermographisches Material nach Anspruch 1, dadurch gekennzeichnet, daß
die Eisen(III)-Verbindung ausgewählt ist aus
a) Fe [OOP(OR)₂]₃
b) Fe [OOP(OR)₂]₃ · X
c) Fe [OOPR(OR)]₃, und
d) Fe [OOPR₂]₃
wobei jedes R unabhängig von den anderen ausgewählt ist aus Alkylgruppen, die mit
Substituenten substituiert sind, die ausgewählt sind aus Alkyl-, Cycloalkyl- und Arylgruppen,
die dafür sorgen, daß diese Substituenten nicht als Liganden oder Chelate für Eisen(III)-Verbindungen
wirken, und X ist ausgewählt aus Fluorid, Hexafluorphosphat, Tetraphenylborat, Tetrafluorborate,
Tetradecylsulfat und Nitrat.
4. Farbloses thermographisches Material nach Anspruch 1, dadurch gekennzeichnet, daß
das Eisen(III)-organophosphat ausgewählt ist aus
(a) Fe [OOP(OR)₂]₃ und
(b) Fe [OOP(OR)₂]₃ · X
wobei jedes R unabhängig von den anderen ausgewählt ist aus der Gruppe, die dargestellt
ist durch die Formel

wobei
1 ≦ c ≦ 10
b > a, b > c, und
3 ≦ a + b ≦ 18
5. Farbloses thermographisches Material nach Anspruch 2, dadurch gekennzeichnet, daß
die Substituenten R¹, R², R³, R⁴, R⁵ und R⁶ so gewählt sind, daß sie insgesamt einen
elektronenabgebenden Effekt erzeugen, was einem thermisch erzeugten Bild verbesserte
Absorptionseigenschaften im nahen Infrarot verleiht.
6. Farbloses thermographisches Material nach Anspruch 2, dadurch gekennzeichnet, daß
die Substituenten R¹, R², R³, R⁴, R⁵ und R⁶ so gewählt sind, daß bei einigen der Catechinanteile
diese Substituenten elektronenanziehende Eigenschaften zeigen, und bei den übrigen
Catechinanteilen zeigen diese Substituenten elektronenabgebende Eigenschaften, wodurch
in einem thermisch produzierten Bild eine optisch schwarze Farbe zusammen mit verbesserten
Absorptionseigenschaften im nahen Infrarot erzeugt werden.
7. Thermographisches Blatt, umfassend ein Substrat, das mindestens auf einer Seite
mit einer Schicht aus einem thermographischen Material nach Anspruch 1 - 6 überzogen
ist.
8. Farbloses thermographisches Material nach Anspruch 1 bis 6, bei dem das farblose
Catechin ein Polycatechin ist.
9. Farbloses thermographisches Material nach Anspruch 8, bei dem das Polycatechin
die allgemeine Formel

besitzt, in der B die Atome in einer organischen brückenbildenden Gruppe umfaßt,
die notwendig ist, um eine zyklische Struktur mit der darin enthaltenen Catechingruppe
zu bilden, und m ist eine ganze Zahl von 1 bis 10.
10. Material nach Anspruch 9, bei dem B die Formel

besitzt, in der n eine ganze Zahl von 1 bis 4 ist, und m eine ganze Zahl von 1 bis
4 ist.
1. Matériau thermographique incolore, comprenant un liant filmogène transparent, un
catéchol incolore, soluble dans un solvant organique, en solution solide dans ledit
liant, et des microparticules, incolores ou pratiquement incolores, d'un composé du
fer ferrique choisi parmi l'ensemble comprenant les organophosphates ferriques, les
organophosphinates ferriques et les organophosphonates ferriques en dispersion dans
ledit liant.
2. Matériau thermographique incolore selon la revendication 1, dans lequel ledit catéchol
incolore est choisi parmi l'ensemble comprenant :

où A est un système cyclique saturé contenant éventuellement des hétéroatomes
choisis parmi l'ensemble comprenant N, O et S,
R², R³, R⁵ et R⁶, sont indépendamment les uns des autres, choisis parmi l'ensemble
comprenant H et les groupes donneurs ou attracteurs d'électrons constitués de H et
de pas plus de 5 atomes choisis parmi l'ensemble comprenant C, N, O et S,

où R² et R³ sont tels que définis ci-dessus,
R⁴ est un groupe coiffant choisi parmi l'ensemble comprenant H et les radicaux
alkyle en C₁-C₈,
R¹ est un groupe de liaison bivalent comportant des liaisons saturées en l'une
ou l'autre de ses extrémités, choisi parmi l'ensemble comprenant les alkylènes, les
enchaînements contenant au moins l'un des radicaux N, S ou O, les radicaux phénylène,
et naphtylène comportant au plus 12 atomes de carbone et des hétéroatomes, ledit groupe
de liaison R¹ étant choisi de façon qu'il ne facilite pas l'interaction électronique
entre les fragments catéchol, ni ne produise avec les deux groupes hydroxy du catéchol
un chélate polydenté,

où R², R³ et R⁵ sont tels que définis ci-dessus,
G est un motif provenant d'une chaîne polymère, choisi parmi les résines hydrocarbonées,
alkydes, acryloïdes, polyesters et phénol-formaldéhyde, qui sont miscibles dans ledit
liant,
R¹ est tel que défini ci-dessus ou encore, si G ne facilite pas l'interaction électronique
entre les fragments catéchol, alors R¹ n'a pas besoin d'être restreint de cette manière
et, en plus de ce qui est défini ci-dessus, peut être choisi parmi les simples liaisons
et les groupes définis pour R², R³ et R⁵ ci-dessus, et
m est un entier supérieur à 2 ; et

où R², R³ et R⁵ sont tels que définis ci-dessus, et R⁷ est une chaîne alkyle ayant
au moins huit atomes de carbone.
3. Matériau thermographique incolore selon la revendication 1, dans lequel le dit
composé du fer ferrique est choisi parmi l'ensemble comprenant :
a) Fe [OOP(OR)₂]₃
b) Fe [OOP(OR)₂]₃.X
c) Fe [OOPR(OR)]₃, et
d) Fe [OOPR₂]₃
où chaque radical R est, indépendamment des autres, choisi parmi l'ensemble comprenant
les groupes alkyle substitués par des substituants choisis parmi l'ensemble comprenant
les radicaux alkyle, cycloalkyle et aryle, du moment que lesdits substituants n'agissent
pas en tant que ligands ou de chélates vis-à-vis des ions ferriques, et X est choisi
parmi l'ensemble comprenant les fluorure , hexafluorophosphate , tétraphénylphosphate
, tétrafluoroborate , tétradécylsulfate et nitrate .
4. Matériau thermographique incolore selon la revendication 1, dans lequel ledit organophosphate
ferrique est choisi parmi l'ensemble comprenant :
(a) Fe [OOP(OR)₂]₃, et
(b) Fe [OOP(OR)₂]₃.X
où chaque radical R est, indépendamment des autres, choisi parmi l'ensemble représenté
par la formule

où
1 ≦ c ≦ 10
b > a, b > c, et
3 ≦ a + b ≦ 18.
5. Matériau thermographique incolore selon la revendication 2, dans lequel les substituants
R¹, R², R³, R⁴, R⁵ et R⁶ sont choisis de façon à produire une réaction globale de
cession d'électrons, conférant de ce fait à une image produite thermiquement des propriétés
améliorées d'absorption dans l'infrarouge proche.
6. Matériau thermographique incolore selon la revendication 2, dans lequel les substituants
R¹, R², R³, R⁴, R⁵ et R⁶ sont choisis de façon que, avec quelques-uns des fragments
catéchol, lesdits substituants confèrent des propriétés attractrices d'électrons et,
avec les autres fragments catéchol, lesdits substituants confèrent des propriétés
donneuses d'électrons, de façon à réaliser dans une image produite thermiquement une
couleur visuellement noire, en même temps que des propriétés améliorées d'absorption
dans l'infrarouge proche.
7. Feuille thermographique comprenant un substrat sur au moins une surface duquel
est appliquée une couche d'un matériau thermographique selon les revendications 1
à 6.
8. Matériau thermographique incolore selon les revendications 1 à 6, dans lequel ledit
catéchol incolore est un polycatéchol.
9. Matériau thermographique incolore selon la revendication 8, dans lequel ledit polycatéchol
a la formule générale

dans laquelle B comprend les atomes, dans un groupe pontant organique, nécessaires
à l'achèvement d'une structure cyclique avec le groupe catéchol inclus, et m est un
entier de 1 à 10.
10. Matériau selon la revendication 9, dans lequel B a la formule suivante :

dans laquelle n est un entier de 1 à 4 et m est un entier de 1 à 4.