[0001] The present invention relates to an electrical connector for a flexible flat cable.
[0002] As is well known, flexible flat cables have been widely used, and there have been
a variety of connectors appropriate for the purpose of connecting such flexible flat
cables to other circuit elements. One example of a flat flexible cable (FFC) connector
is a push-in type which comprises a connector housing having a terminal space therein
a plurality of terminals mounted in the connector housing at regular intervals corresponding
to those at which the strip conductors are arranged in the flexible flat cable, and
a cable holder.
[0003] The cable holder has a male projection and two lock elongations integrally connected
to the projection on either side and is designed to be inserted in the terminal space
with its lock elongations sliding along the inner walls of the connector housing.
The cable holder also has a cable slot through which the flat cable is inserted prior
to the holder being nested in the connector housing and a cable supporting or bearing
surface at the end of the projection.
[0004] The cable holder, with the cable end laid on the cable bearing surface, is pushed
in the connector housing until the opposite lock elongations of the cable holder have
been caught in the connector housing. Then, the strip conductors of the flat cable
are put in electrical contact with corresponding terminals of an associated printed,
board.
[0005] In-prior art connectors, each terminal has a single terminal extension stretching
out along the ceiling or floor of the housing space. Electrical contact is made by
inserting the cable holder with its cable bearing surface facing the ceiling or floor
of the terminal housing on which side the terminal extension stretches out. Otherwise,
no electrical contact could be made between the cable end and the terminal extension.
[0006] The prior art connector which requires a proper . orientation of male to female part
in use causes certain problems.
SUMMARY OF THE INVENTION
[0007] The object of the present invention is to provide an improved electrical connector
for flexible flat cable permitting the common use of a single type connector to make
electrical connections with flat flexible cable in different ways. Accordingly, the
inventory control of parts is made simple and easy and the degree of freedom in designing
is increased.
[0008] These and other objects of the present invention are met by providing an electrical
connector for a flexible flat cable having spaced-apart parallel conductive strips
mounted thereon, arranged at a regular distance apart, said connector including a
connector housing having a terminal space, a plurality of terminals mounted in the
connector housing at regular intervals corresponding to those at which the strip conductors
of the flat cable are arranged, and a cable holder having a male projection with a
forward cable supporting surface and two lock elongations integrally connected to
both sides of the projection. The male projection of said cable holder is adapted
to be inserted in the terminal space with the lock elongations sliding along the walls
of the connector housing. The cable holder has a cable slot, permitting the insertion
of the cable in the terminal space when the cable holder is brought to the upper insertion
limit, the strip conductors of the cable lying on the cable supporting surface and
adapted to be brought and kept in electrical contact with the corresponding terminals
when the cable holder is brought to the lower insertion limit and is locked. The improvement
in the connector comprises each terminal having a pair of spaced-apart extensions
and defining a bilateral fork, said pair of terminal extensions having contact points
at their free ends in opposing relationship, whereby the cable holder can be inserted
in the connector housing so that the cable supporting surface is brought into contact
with either contact point of the terminal extensions, assuring that the cable is resiliently
pinched and held between the cable supporting surface and the opposing contact point
regardless of which of the -terminal extensions the male projection of the cable holder
faces.
[0009] Some ways of carrying out the present invention will hereinafter be described in
detail by way of example with reference to Figs. 1 to 9 of the accompanying drawings
which show specific embodiments, Figs.. 10 to 13 showing the prior art.
BRIEF DESCRIPTIN OF THE DRAWINGS
[0010]
FIG. 1 is an end view of an electrical connector according to one embodiment of the
present invention;
FIG. 2 is a plan view of the electrical connector with its cable holder in the raised
position;
FIG. 3 is a plan view similar to Fig. 2, showing the electrical connector with its
cable holder in the lowered position;
FIG. 4 is a side sectional view of the electrical connector taken generally along
the line X-X in Fig. 1;
FIG. 5 is a sectional side view of the electrical connector similar to Fig. 4 showing
the cable supporting surface of the male projection of the cable holder facing the
terminal in its elongation opposite to the one it faces in Fig. 4;
FIG. 6 is a partial plan view of the end of a flexible flat cable;
FIG. 7 shows the arrangement of terminal holes made in a printed circuit board;
FIGS. 8 and 9 show different modes in which flexible flat cables connect two printed
circuit boards which are arranged perpendicular to each other, using an electrical
connector according to the present invention; and
FIGS. 10 to 13 are views similar to Fig. 9 showing different prior art connecting
modes of flexible flat cables, using a conventional electrical connector.
[0011] .With reference first to Figs. 10 to 13, these show four different ways of using
a flexible flat cable connector which requires a proper orientation of male to female
part. In these Figs. a printed circuit board to which a conventional connector 51
is applied is indicated at 50; a flexible flat cable is indicated at 52; the strip
conductors of the cable are indicated at 53; another printed circuit board to which
the other end of the flexible flat cable is connected is indicated at 55; a printed
circuit pattern appearing on the printed circuit board 55 is indicated at 56; and
terminals are indicated at 57.
[0012] In the example shown in Fig. 10, the flexible flat cable 52 is inserted in the lower
part 51a of the connector housing 51, and the other end of the flat cable is applied
to the circuit board. In the example shown in Fig. 11, the flexible flat cable 52
is inserted in the upper part 51b of the connector housing 51, and the other end of
the flat cable 52 is applied to the circuit pattern 56, which is on the left side
of the printed circuit board as seen in the drawing. In the example shown in Fig.
12, the flexible flat cable 52 is inserted in the upper part 51b of the connector
housing 51, and the other end 54 of the flat cable 52 is applied to the circuit pattern
56, which is on the right side of the printed circuit board as seen in the drawing.
In the example shown in Fig. 13, the flexible flat cable 52 is inserted in the lower
part 51a of the connector housing 51, and the other end 54 of the flat cable 52 is
applied to the circuit pattern 56, which is on the right side of the printed board
as seen in the drawing.
[0013] In Figs. 11 and 13, the other ends of the flexible flat cables are bent and applied
to the printed circuit boards 55 and 56. The mounting space as required in such examples
is large. For these reasons, the connecting modes just described are impractical,
and not used.
[0014] As for the examples shown in Figs. 10 and 12, two different kinds of connectors are
selectively used. One is designed to permit the insertion of a flexible flat cable
in the upper part of the connector, and the other is designed to permit the insertion
of a flexible flat cable in the lower part of the connector.
DETAILED DESCRIPTION OF THE SPECIFIC EMBODIMENTS
[0015] Figs. 1 to 9 show an electrical connector, generally designated 1, of the present
invention. The electrical connector 1 generally comprises a connector housing 2 and
a cable holder 3. The connector
1 is designed to be used in connecting a flexible flat cable 4 as shown in Fig. 6.
The cable 4 has a plurality of parallel conductive strips 7 that are spaced-apart
a distance equal to P.
[0016] The housing 2 has a terminal space 5 formed therein and a plurality of terminals
6 are mounted within the space 5 of housing 2. The terminals 6 are arranged at regular
intervals P' equal to P.
[0017] As shown in Figs. 4 and 5, each terminal 6 has a pair of symmetrical spaced-apart
extensions 8 and 9 defining a cable engaging fork. Each extension
8 and 9 has a contact point at its free end as indicated at 8a and 9a. The contact
points 8a and 9a face each other symmetrically. Each side wall A or 8 of the housing
2 has two lock recesses 10 and 11.
[0018] The cable holder 3, which is adapted to hold cable
4 and to be inserted within housing space 5, has two lock elongations A' and B' integrally
connected to both sides of a male projection 13. Lock elongations A' and B' slide
on the opposite side walls of the terminal space 15 when the cable holder 3 is nested
within the housing 2. Each lock elongation A' and B' has a male projection 12 at its
free end. In nesting the cable holder 3 within the housing 2 the male projections
12 of the lock elongations A' and B' will be caught by the lock recesses of the opposite
sidewalls of the housing 2 so that the cable holder 3 may be locked sequentially at
upper and lower positions as shown in Figs. 2 and 3, respectively.
[0019] The male projection 13 of the cable holder 3 has a cable supporting or bearing surface
13a which functions to pinch a stripped end of the flat cable 4 between itself and
the counter contact point of the terminal elongation 8 or 9. The stripped end of the
flat cable 4 may be inserted in a cable slot 14 formed in the cable holder 3. This
configuration permits the conductors 7 of the flat cable 4 to be pinched between the
bearing surface 13a of the male projection and the, upper or lower terminal extension
depending upon the user's choice. No matter which terminal elongation 8 or 9 may be
selected as a counter part to the bearing surface 13a of the male projection 13 of
the cable holder 3, the stripped end of a flexible flat cable 4 will be resiliently
pinched therebetween.
[0020] As best shown in Fig. 4, each terminal 6 has a leg 6a projecting downward from the
housing 2. The housing 2 shown is intended to be mounted on a printed circuit board
15 with terminal legs 6a inserted into holes 16 formed therein. In this particular
embodiment, the terminals 6 are arranged at very close centerline space so that their
legs 6a and corresponding holes 16 must be staggered as shown in Fig. 7.
[0021] The manner of using such electrical connector is described below. Owing to the connector
structure as described above, the connector 1 can be used to meet every possible connecting
mode. For instance, looking at Fig. 8, a connector 1 is fixed to the upper surface
of a printed circuit board 15a with the cable connector to another printed circuit
board 15b. Printed circuit board 15b is arranged perpendicular to printed circuit
board 15a and has a printed circuit pattern 17 on the right side as seen in Fig. 8.
In this case, the cable holder 3 is inserted in the housing 2 with the cable bearing
surface 13a of the male projection upward to permit the insertion of the cable end
in the upper part of the connector.
[0022] The positioning and holding of cable 4 is best shown in Fig. 5. First, one end 4a
of a flexible flat cable 4 is inserted in the terminal space 5 through the cable slot
14, which is contiguous to the bearing surface 13a of the male projection of the cable
holder 3. Then, the cable holder 3 is moved in the direction as indicated at 18 until
it has been locked. The end 4a of the flexible flat cable 4 is resiliently pinched
between the contact point 8a of the terminal elongation 8 and the bearing surface
13a of the male projection 13 of the cable holder 3. In this mode of connection, the
other end 4b of the flexible flat cable 4 is attached to the right side of another
printed board 15b (Fig. 8). In this case, the strip conductors 7 appear on the upper
surface of the flexible flat cable 4, and the flat conductors 7 are brought into electrical
contact with the contact point 8a of the terminal elongation 8 which stretches out
along the ceiling of the terminal space 5.
[0023] In case a circuit pattern 17 appears on the left side of another printed board 15b
as shown in Fig. 9, the strip conductors 7 are on the back side of a flexible flat
cable 4. In this instance, the cable holder 3 is turned upside down so that the bearing
surface 13a of the male projection 13 faces the terminal elongation 9 stretching out
along the floor of the terminal space 5 of the housing 3. Thus, one end 4a of the
flexible flat cable 4 may be pinched resiliently between the bearing surface 13a of
the male projection 13 and the terminal elongation 9 to permit the strip conductors
7 to be in electrical contact with the terminal elongation 9 in housing 2.
[0024] The electrical connector 1 of the present embodiment is described as being applied
to a printed circuit board which has a circuit pattern on its one surface. However,
it will be appreciated that the connector 1 is applied to a printed circuit board
having a circuit pattern on its opposite sides.
[0025] The following advantages result from the connector 1 described:
the connector 1 can be equally applied to different connection modes using a flexible
flat cable 4 having conductors on the-upper surface of the cable or on the lower surface
of the cable;
only one kind of connector is sufficient to meet requirements for different connection
modes and hence, the kinds of connectors as required is reduced to one, and accordingly
inventory control of parts is made simple; and
the degree of freedom with which a circuit arrangement is designed is increased.