[0001] The invention relates to a filler nozzle for aseptic foodstuffs containers.
[0002] Persons skilled in the art of processing foodstuffs, such as fresh fruit, tomatoes
etc., will be aware that the end-product can be packed in bags fashioned from polythene
or similar material, which are filled by equipment designed for operation under aseptic
conditions. A bag of this type is provided with a nozzle for filling purpose, by means
of which it can be attached to the equipment. Any one of a variety of techniques may
be adopted for sealing the nozzle, including fitment of a bung, or of a heat-sealable
web; in either instance, a fully aseptic seal cannot be ensured inasmuch as the inside
of the bag becomes exposed to the surrounding atmosphere when the bung is fitted,
or the web sealed in place.
[0003] The applicant has already developed a nozzle aimed at overcoming the abovementioned
drawback, embodied with a ring to which a given area of the wall of the bag is welded
direct, on completion of the filling operation. With this technique, one can obtain
100% aseptic conditions internally of the bag, inasmuch as the nozzle is welded in
position without the bag being removed from the aseptic filler outlet.
[0004] Clearly, a given area of the bag must be brought into contact with the nozzle in
order to effect the weld, and this gives rise to the drawback that the full capacity
of the bag cannot be exploited; it has been found in practice, for instance, that
welded nozzles are not cost-effective for larger containers (say, up to 1000 litres)
for this very reason.
[0005] The same applies for small sizes (e.g. less than 10 litres), as too great a proportion
of the overall capacity of the bag remains unused.
[0006] Accordingly, the object of the invention disclosed is to overcome the drawbacks described
above, and more exactly, to embody a filler nozzle that will ensure 100% aseptic conditions
during batching and sealing operations, and at the same time, permit of exploiting
the capacity of the bag to the full. The stated object is realized with a filler nozzle
according to the invention, which is characterized in that it comprises an annular
base, affording a skirt to which a circular opening in the container is offered and
heat-sealed, an annular mouth blanked off by a breakable web and exhibiting a collar
by way of which the nozzle engages the filler outlet of a batching machine; and a
heat-sealable, thin-walled tube that interconnects the base and mouth and will flatten
readily to the end of effecting a complete seal of the nozzle.
[0007] The invention will now be described in detail, by way of example, with the aid of
the accompanying drawings, in which:
fig 1 is a longitudinal section through the nozzle, seen attached to an aseptic bag;
fig 2 is a similar view of the nozzle, illustrating the sealing operation.
[0008] With reference to fig 1 of the drawings, 1 denotes a filler nozzle, in its entirety,
and 2 denotes the part of an aseptic container, or bag, to which it is attached. The
nozzle 1 comprises an annular base 3, affording an annular skirt 4 to which a circular
opening in the relative bag 2 is offered and heat-sealed.
[0009] 5 denotes an annular mouth which is blanked off by a temporary web 6; the web is
joined to the mouth by way of a thin peripheral seal 7, which can be forced with ease
in order to achieve separation.
[0010] The mouth 5 exhibits a collar 8 designed to locate against the gripping mechanism
of a filling machine outlet (not illustrated) to which the nozzle 1 is offered.
[0011] The base 3 and the mouth 5 of the nozzle are interconnected by a tube 10 in heat-sealable
material, the thickness of which is noticeably less than that of the base and mouth
themselves. The thin wall of the tube 10 is easily flattened, as shown in fig 2, by
two heated plates 11 forming part of the filling machine; accordingly, with the foodstuff
batched into the bag beneath, the machine seals the nozzle by pinching the tube 10
and fusing a rectangular area of the wall, denoted 10a.
[0012] With a nozzle embodied in this fashion, it becomes possible to exploit the entire
capacity of the bag and to ensure fully aseptic conditions at one and the same time,
by virtue of the fact that the seal can be effected with the bag still connected to
the filler outlet. The nozzle itself will be moulded in a single piece from heat-sealable
material, such as polythene, for maximum economy of manufacture.
1) A filler nozzle for aseptic containers,
characterized in that it comprises:
-an annular base (3) affording a skirt (4) to which a circular opening in the container
is offered and heat-sealed;
-an annular mouth (5), blanked off by a breakable web (6) and exhibiting a collar
(8) by way of which the nozzle engages the filler outlet of a batching machine;
-a heat-sealable, thin-walled tube (10) that interconnects the base (3) and mouth
(5) and flattens readily to the end of effecting a complete seal of the nozzle.
2) A nozzle as in claim 1, wherein the annular base (3), the annular mouth (5) and
the interconnecting tube (10) are embodied integrally, and fashioned in a heat-sealable
material.