[0001] The present invention relates to a method and to means in sawing, preferably in frame
sawing.
[0002] Frame sawing is a technique used for more than 100 years to saw timber length wise.
With "high speed" frames up to 400 strokes/minute is used and about 60 pieces of 5
m long and at the top side 12" thick pine logs can be sawn each hour. A continous
feeding of the work piece made it necessary to tilt the saw blades. The "over cutting"
arising from this tilting of the blades was tried to be kept at about 55 % of the
feeding for each stroke to avoid the blades from to much dragging at initial movement
upwards. The sawing took place during just one of the two movements of the frame.
[0003] The british patent no 1879 from 1874 discloses a frame saw using the two movements
of the frame for sawing. This patent describes how slides are tilted to guide the
movement of the loose frame to split the saw cut in such a way that sawing is obtained
in each direction over just half the work piece in a direction from its middle out
towards the edge surfaces. This movement of the saw blades is very unsuitable when
sawing e.g. veneer.
[0004] The british patent 1.187.892 discloses a frame saw technique where the movement of
the loose frame is established by two cranks. The sawing movement thus obtained gives
the blades a sawing action from one of the edge surfaces towards the centre of the
work piece, i.e. this technique should be better suited for sawing e.g. veneer as
the splinter of wood at the release side of the blades at least theoretically ought
to decrease. In spite of a hope of less waste regarding to a reduced setting of the
teeth of the saw blades, this fram sawing technique has shown to be hard to handle
in the running production.
[0005] The swedish patent application 8303296-1 discloses a "power saw", in fact a fram
saw technique where the loose frame is guided along tilted slides, their relative
angular setting "range between 5° and 45°, preferably between 15° and 25°". In spite
of extensive work of development the technique described in this swedish patent application
has not been realized. Among other things a continous feed has been difficult to obtain.
[0006] The preamble of claim 1 is based onto the prior art according to FR-A-320 788.
[0007] The main object of the present invention is to obtain a sawing technique making it
possible to use fram sawing of extremely thin sheets from a work piece continously
fed through a loose fram.
[0008] An other object of the invention is to obtain a sawing technique admitting optimal
sawing purposes for different kind of tree species.
[0009] Still an other object of the present invention is to obtain a sawing technique giving
very smooth cutting surfaces also when sawing extremely thin sheets from a work piece.
[0010] The objects above according to the present invention are obtained by giving the method
and the characteristics mentioned in the accompanying claim.
[0011] By compulsory guiding the movement of the saw blade along slides in such a way that
the rearward part of the saw blade - seen in the moving direction thereof - is given
a movement towards the work piece, while the forward part of the blade at the same
time is given a movement away from the work piece, at which the ratio between the
movement of the saw blade toward respectively from the work piece and the total movement
of the sawblade is within the range 7:100 - 1:100, it has surprisingly shown to be
possible to saw extremely thin sheets from a work piece by using thin saw blades without
set teeth and with an effectiv chip transport.
[0012] By the fact that the sawing only takes place from the outside surfaces of the work
piece toward the centre of it, splinting, when the blade leaves the work piece, is
effectively prevented.
[0013] By arranging the feeding of the work piece towards the saw blade in such a way, that
the ratio between the feeding distance of the work piece and the moving distance of
the saw blade is in the range 4:100 and 1:100, it has succeded to saw sheets of veneer
with a thickness of just 1 mm out of a work piece.
[0014] By arranging the the feeding speed of the work piece automatically adjustable, in
one hand in relation to the size of the moving distance of the saw blade towards the
work piece and in the other hand in relation to the cutting machinability of the work
piece, it is easy to obtain optimal working conditions for different kind of tree
species.
[0015] The invention will now be described in the following with reference to an example
shown in the accompanying drawings, in which:-
- Fig. 1
- schematically shows a neutral initial position of a saw blad and a work piece,
- Fig. 2
- shows one of the end positions of the saw blade during sawing,
- Fig. 3
- shows the other end positions of the saw blade during sawing, and
- Fig. 4
- shows a perspective view of a set of saw blades for a loose frame designed to work
according to the principles of this invention.
[0016] In fig. 1 the work piece 1 and the saw blade 2 are shown. The saw blade is guided
on slides 3 and 4, their relative angular setting beeing in the range between 172°
and 179°. Thus, in the figure - to make it more clear - the angle shown has been strongly
exaggerated.
[0017] In fig. 2 the saw blade 2 has taken one of the end positions and at the same time
the work piece has been shown in a position for accomplishing working Thus, there
is just the "rearward" part of the saw blade 2 coming into contact with the work piece
1 during working action.
[0018] In fig. 3 the other end position is shown, i.e. the position from which the working
from the other direction is to be started. To be noted in regard to the outlook of
the two different kind of cutting sections 5 and 6, the "ideal" position has been
shown in the figures, i.e. the position where the working is equal at both cutting
sections. When sawing a bigger dimensioned work piece, i.e. where the hight is increased
and with the same setting of the feeding table, the cutting sections will be of different
size as the centre line of the work piece will be situated above the centre of the
saw blade when this is in a neutral position perpendicular to the work piece. To obtain
optimal working conditions for more than one dimension the feeding table is suitably
arranged adjustable in several positions.
[0019] In fig. 4 a set of saw blades for a loose frame designed to work according to the
principles of this invention is shown.
[0020] The invention is not restricted to the embodiments described above, but modifications
can be made within the scoop of the following claims.