[0001] The invention relates to pile weatherstrip and in particular to finned pile weatherstrip.
[0002] Finned pile weatherstrip is constructed from a woven backing with an upstanding pile,
often of polypropylene yarn. A fin, usually of polypropylene film material, extends
vertically from the backing along the length of the weatherstrip between the pile.
In one form, the upper free edge of the fin extends above the pile.
[0003] One use of such a pile weatherstrip is the mounting of the weatherstrip in sliding
doors or windows in order to form a seal between movable door or window panel and
fixed frame to reduce the passage of air and water therebetween. The fixed frame may,
for example, be rectangular with vertical jambs and horizontal head and sill members.
The movable panel may be in the form of a rectangular frame which slides in a plane
parallel to the plane of the fixed frame to open and close the door or window. the
finned pile weatherstrip is generally mounted to extend along the jambs and across
the head and sill of the stationary frame - although it may be mounted on the movable
panel.
[0004] When the movable panel of the door or window is closed, surfaces of the movable panel
engage with the fin pile weatherstrip. When the movable panel is opened, an initial
force must be applied to the movable panel in order to overcome the inertia of the
movable panel and to break the engagement with the finned pile weatherstrip. This
force is termed the "breakaway force". Once these initial forces have been overcome,
there is a steady force which must be appllied to the movable panel in order to maintain
the movement. This is termed the "sliding force". In general, the breakaway force
and sliding force are inter-related to the extent that a reduction in breakaway force
(which is generally the larger of the two forces) will produce a reduction in sliding
force (which is generally the lesser of the two forces).
[0005] The magnitude of the breakaway force and the sliding force are important because,
if they are too great, the door or window cannot be opened by, for example, children
or elderly or infirm persons and as a result of this manufacturers consider this an
important feature of such doors and windows. Accordingly, in order to make the opening
of a door or window as easy as possible, it is desirable to have the breakaway force
and the sliding force as low as possible, without reducing the performance of the
seal to an unacceptable level.
[0006] In order to reduce the breakaway froce and the sliding force by reducing the resistance
generated by engagement between the movable panel and the finned pile weatherstrip,
it has been proposed in EP-A-0020136 to increase the height of the fin above the pile
so that it is a substantial distance above the pile. It has been found, however, that
this produces no consistent benefit - in some cases raising the fin a substantial
distance above the pile will increase the breakaway force and the sliding force.
[0007] Thus, the technical problem sought to be overcome by the invention is the production
of finned pile weatherstrip which allows the breakaway force and the sliding force
to be consistently reduced.
[0008] According to the invention, there is provided a weatherstrip comprising an elongate
backing having a pile and a fin upstanding therefrom, the fin extending along the
backing within the pile and extending above the pile, for sealing contact with a door
or window frame, at least said contacting portion of said fin being treated to provide
a surface of reduced coefficient of friction with the said door or window surface,
or being of a material having a lower coefficient of friction with said door or window
surface than polypropylene.
[0009] By having the fin of decreased coefficient of friction, it has been found that the
breakaway force is reduced.
[0010] The following is a more detailed description of one embodiment of the invention,
by way of example, reference being made to the accompanying drawings in which:-
Figure 1 is a cross-sectional view of finned pile weatherstrip, and
Figure 2 is a cross-section of the finned pile weatherstrip of Figure 1 mounted between
fixed and movable members of a door or window, and
Figure 3 is a graph of breakaway force against fin height for a prior art fin of a
material having a higher coefficient of friction with anodized aluminium and a fin
of the pile weatherstrip of Figures 1 and 2 and having a lower coefficient of friction
with anodized aluminium.
[0011] Referring first to Figure 1, the pile weatherstrip comprises a backing strip 10 formed
of a woven material. A pile 11 extends vertically upwardly from the backing strip
and is formed by known weaving techniques. The material of the pile may be a polypropylene
yarn. The height H of the pile is cut to a predetermined value.
[0012] A pair of fins 12 extend along the backing strip 10 within the pile 11. The fins
are formed from a sheet of material bent into a U-shape and welded at the base 13
of the U to the backing strip 10. The fixing need not be by welding. It could be by
gluing. The fins 12 need not be fixed to the backing strip 10 - they could be fixed
to the pile 11. There could be only one fin.
[0013] The material of the sheet is either of polypropylene treated, for example, with a
silicon compound, or is of a material having a lower coefficient of friction than
polypropylene. Alternatively, it could be formed from polypropylene to which has been
added a suitable amount of a compound which has the effect of reducing the coefficient
of friction of the polypropylene. For example, a suitable wax-based compound may be
added to the polypropylene of the fin.
[0014] The free edges of the fins 12 extend above the pile by a desired height (h). This
height (h) may be between 0.015 inches and 0.200 inches or more.
[0015] In use, as shown in Figure 2, the finned pile weatherstrip is mounted in a carrier
14 in a door or window and, when the door or window is closed, it engages with a second
door member 15 to close the gap between them. The height H of the pile 11 may be arranged
so that it just equals the gap D between the members 14, 15 or, preferably, so that
H is just greater than D - so placing the pile 11 under slight compression (for example
5% compression). This latter mode has the benefit of inhibiting the flow of air through
the gap D should the fin 12 be broken.
Example 1
[0016] In order to test a pile weatherstrip mounted as described above, a finned pile weatherstrip
having a fin with a coefficient of friction with anodized aluminium of 0.172 was mounted
in a window and the breakaway force was tested in accordance with BS 6375, BS 5286
and BS 5368. A known finned pile weatherstrip having a coefficient of friction with
anodized aluminium of 0.258 was tested in the same way.
[0017] The results of these tests are shown in Figure 3.
[0018] It will be seen that for all fin heights above the pile, the breakaway force of lower
coefficient of friction fin was less than the breakaway force of higher coefficient
of friction fin. For certain fin heights, the breakaway force was as much as 50% less
and the average benefit was about a 40% reduction.
Example 2
[0019] Two types of pile weatherstrips were prepared. The first type (Pile 1) was a commercially
available weatherstrip having a width of 6.7mm. The height (H) of the fin above the
pile was 1mm and the fin was of untreated polypropylene. Three sizes of this type
were prepared, one having a pile height (H) of 4.5mm, a second having a pile height
(H) of 5.0mm and a third having a pile height of 7.0mm.
[0020] The second type of pile weatherstrip (Pile 2) was constructed as the first pile weatherstrip,
but the polypropylene of the fin contained an additive for reducing the coefficients
of friction of the fin. Again, three sizes of this type were prepared with pile heights
(H) of 4.5mm, 5.0mm and 7.0mm.
[0021] Pile 1 and Pile 2 were fitted successively to a horizontal sliding window having
a sliding sash of width 0.94m and height 0.905m, and to a paito door having a sliding
panel of width 1.165m and height 1.92m. In the window, a pile height of 4.5mm was
used throughout, but in the door, a pile height of 5.0mm was used at the jambs and
a pile height of 7.0mm at the head and sill. The piles were mounted under 5% compression.
[0022] The breakaway force and the sliding force were measured in accordance with the BS6375,
BS5286 and BS5368, with the following results.

[0023] It will be seen, therefore, that the provision of a fin having a co-efficient of
friction with the co-operating surfaces that is lower than that of conventional fins,
has the benefit of achieving substantial reductions in the breakaway force and sliding
force when used in doors and windows. This allows the movable door and window leaves
to be more readily opened and thus reduces the likelihood that children or elderly
or infirm persons will find windows and doors fitted with such pile, difficult or
impossible to open and close.
1. A weatherstrip of the kind comprising an elongate backing (10) having a pile (11)
and a fin (12) upstanding therefrom, the fin (12) extending along the backing (10)
within the pile (11) and extending above the pile, for sealing contact with a door
or window frame (15) characterised in that, at least said contacting portion of said
fin (12) is treated to provide a surface of reduced co-efficient of friction with
said door or window surface (15), or being of a material having a lower coefficient
of friction with said door or window surface than polypropylene.
2. A weatherstrip according to claim 1 characterised in that the surface of the fin
(12) is treated with a silicon compound.
3. A weatherstrip according to claim 1 characterised in that the fin (12) is formed
from a mixture of a polypropylene and a wax-based compound.
4. A weatherstrip according to any one of claims 1 to 4 characterised in that the
fin (12) extends above the pile by between 0.4mm and 5mm.
5. A weatherstrip according to any of claims 1 to 4 characterised in that two side-by-side
fins (12) are provided, both fins extending the same distance above the pile.