[0001] The present invention relates to machine dishwashing compositions which contain low
levels of phosphate salts or which are completely phosphate-free and particularly
to such compositions of the enzymatic type.
[0002] In the general detergent art it has been well established that, although for ecological
reasons it is desirable to formulate compositions containing low or zero phosphate
contents, alternative compounds capable of matching all the properties of phosphate
salts are difficult to find. Over the last two decades numerous well-known alternatives
have been proposed, including the zeolites, sodium nitrilotriacetate and citrates,
to be employed either alone or in various combinations with each other.
[0003] A more unconventional example of a phosphate salt substitute is dipicolinic acid
(2,6-pyridinedicarboxylic acid) or a salt thereof, the usefulness of which in fabric-washing
compositions has been described in British Patent No 1 342 095. In German Patent Specification
No 26 19 668 dipicolinic acid has been described for use in combination with a relatively
soluble magnesium salt in hand-dishwashing formulations having a high-foaming behaviour
under both soft and hard water conditions and in the United States Patent No 3 956
159 dipicolinic acid has also been described as suitable stabiliser for peroxygen
bleaches. In European Patent Specification 0 082 564 a machine dishwashing composition
comprising dipicolinic acid as a sequestrant is described, although no mention of
enzymes as co-additives is made.
[0004] It has been found that the dipicolinic acid-containing compositions should comprise
enzymes to improve performance, and it has now been discovered that contrary to what
would be expected from the literature (Aldrich Chemie, Benelux, 1984 - Aldrich is
a registered trade mark of Aldrich Chemie SA/NV), the use of dipicolinic acid does
not inhibit enzymic action on soils.
[0005] Accordingly, the present invention provides a machine dishwashing composition comprising
a carboxylic acid derivative of pyridine or a water-soluble or water-dispersible salt
thereof having the general formula:

in which R is a hydrogen atom, a halogen atom, a hydroxyl group, an amino group,
a carboxyl group or a short-chain alkyl group, together with an enzyme.
[0006] In the machine washing of dishes, compositions are in general formulated so as to
provide a cleaning solution which removes soils, burnt materials, amylaceous products,
dyes and the like, but without corrosive attack on dishware made of glass, china and
metal. Moreover, formulations should be such that the formation of films and spots
on the cleaned surfaces is prevented or avoided.
[0007] To the above purpose, conventional machine dishwashing compositions in general contain
a significant amount of inorganic, relatively alkaline salts, such as alkali metal
phosphates, alkali metal silicates and alkali metal carbonates, a bleaching system
providing active chlorine or oxygen and, optionally, ingredients such as proteolytic
and/or amylolytic enzymes, and nonionic surfactants for foam-reduction and wetting.
[0008] According to a more limited aspect of the invention it has been found that it is
possible to formulate machine dishwashing compositions of equal or superior efficiency
to conventional compositions based on inorganic salts, bleach, enzymes and optionally
a nonionic surfactant, in which the conventional phosphate component is substantially
substituted by the pyridine derivative defined above.
[0009] Surprisingly, dipicolinic acid proves not only to be an acceptable alternative to
phosphate salts, but, contrary to many of the conventional phosphate replacers in
machine dishwashing compositions, it exhibits a cleaning efficiency on a large number
of soils, which is superior to the cleaning efficiency of phosphate-containing compositions.
[0010] The purpose of introducing the pyridine derivative is to reduce or avoid the use
of phosphates while retaining the performance which they provide and so the compositions
of the invention comprise less than 6% by weight, preferably less than 4% by weight
calculated as phosphorus, of phosphates, or are substantially phosphorus-free.
[0011] The compositions may also include one or more alkaline salts, bleaches and nonionic
surfactants, either singly or in combination.
[0012] Desirably the pyridine derivative comprises 5 to 50% by weight of the composition,
preferably 15 to 30% by weight.
[0013] It is preferred that R is a hydrogen atom.
[0014] The pyridine derivative will generally be used in its salt form, in particular in
the form of its alkali metal salt, such as the sodium salt. If so desired, also the
ammonium or substituted ammonium salts of the pyridine derivative may be used.
[0015] The machine dishwashing compositions according to the invention may comprise one
or more salts suitable to provide adequate alkalinity and buffering capacity. Thus,
they may comprise organic and/or inorganic builder and filler salts such as the alkali
metal salts of silicate, in particular metasilicate, carbonate, borate, citrate, carboxymethyloxysuccinate,
nitrilotriacetate and ethylenediaminotetraacetate, as well as polyelectrolytes such
as polyacrylate, polymethacrylate, and polyamaleate. Polyelectrolytes may be present
at 0-20% by weight. Examples include Sokalan CP5, Sokalan CP7, Gantrez and Builder
U. Molecular weights may range from 1 000-5 000 000. Also combinations of the above
salts among themselves or with inert filler salts such as sodium sulphate are possible.
[0016] The amount of the above salts may vary between 10 and 90% by weight of the composition,
and normally lies between 30 and 70% by weight.
[0017] The compositions according to the invention may further comprise a bleach component,
which may be of both the oxygen- and chlorine-releasing type. Suitable chlorine-releasing
bleaches include the well-known alkali metal hypochlorites and chlorinated cyanuric
acid salts. Because the compositions also contain one or more enzymatic components,
these should either be protected against attack by such chlorine-releasing bleaches,
eg by encapsulating them, or, and this is preferred, oxygen-releasing bleaches should
be used. Particularly preferred in the present invention is the use of a peroxygen
salt such as sodium perborate tetrahydrate or monohydrate, percarbonate and persilicate.
It may also be advantageous to combine such a persalt with a bleach activator therefor.
[0018] The activators for peroxygen salts are organic compounds which react with the peroxygen
salt in solution to form an organic peroxygen acid as the effective bleaching agent.
Numerous examples of such activators are known in the art. Preferred activators for
use in the present invention are tetraacetylethylenediamine, tetraacetylglycoluril,
glucosepentaacetate and xylose tetraacetate.
[0019] The peroxygen salt is normally included in an amount of up to 25% by weight, in particular
of from 3 to 15% by weight of the total composition.
[0020] Where also an activator for the bleach is included, the ratio between the peroxygen
salt and the activator lies in the range of from 8:1 to 1:1, preferably 4:1 to 1.5:1.
[0021] Although optional, the compositions of the present invention preferably also comprise
a surfactant which should be of essentially nonionic character. In particular, low-
to non-foaming nonionic surfactants selected from the group consisting of alkoxylated
nonionic surfactants wherein the alkoxy moiety consists of ethylene oxide, propylene
oxide and/or butylene oxide or mixtures thereof may be used.
[0022] Examples of suitable and preferred low- to non-foaming nonionics for use in the present
invention are the ethoxylated straight-chain alcohols sold under the trade names of
Synperonic LF/RA 30 and Synperonic LF/RA 40 by the ICI Company, Lutensol LF 403 and
Lutensol LF 1300 by the BASF Company, and Triton DF 12 by the Rohm & Haas Company.
[0023] The amount of the nonionic surfactant should be such that detergency and wetting
are improved, and excessive foaming due to certain proteinaceous soils is reduced
or suppressed. In general, amounts will be between 0.2 and 10% by weight, in particular
between 0.5 and 5% by weight of the total composition.
[0024] The compositions according to the present invention should be substantially free
from other types of surfactants, such as anionic or cationic surfactants.
[0025] The enzymes may be of the amylolytic, proteolytic and lipolytic type or mixtures
thereof. The amylolytic enzymes for use in the present invention can be those derived
from bacteria or fungi. Preferred amylolytic enzymes are those described in British
Patent Specification No 1 296 839, cultivated from the strains of
Bacillus licheniformis NCIB 8061, NCIB 8059, ATCC 6334, ATCC 6598, ATCC 11 945, ATCC 8480 and ATCC 9945
A. A particularly preferred enzyme is an amylolytic enzyme produced and distributed
under the trade name Termamyl by Novo Industri A/S, Copenhagen, Denmark. These amylolytic
enzymes are generally sold as granules and may have activities from about 2 to 10
Maltose units/milligram. The amylolytic enzyme is normally included in an amount of
from 0.1 to 5% by weight, in particular of from 0.3 to 1.5% by weight.
[0026] The composition may, and preferably does, also contain a proteolytic enzyme. Examples
of suitable proteolytic enzymes are the subtilisins which are obtained from particular
strains of
B subtilis and
B.
licheniformis, such as those commercially available under the trade names Maxatase, supplied by
Gist-Brocades NV, Delft, Netherlands, and Alcalase, supplied by Novo Industri A/S,
Copenhagen, Denmark. Particularly preferred are the proteases obtained from a strain
of
Bacillus having maximal activity throughout the pH range of 8-12, being commercially available
under th trade names of Esperase and Savinase, sold by Novo Industri A/S. The preparation
of these and analogous enzymes is described in the British Patent No 1 243 784.
[0027] These proteolytic enzymes are generally sold as granules and may have enzyme activities
of from about 500 to 1700 glycine units/milligram. The proteolytic enzyme is normally
included in an amount of from 0.1 to 5% by weight, in particular of from 0.3 to 1.5%
by weight.
[0028] The compositions may further contain useful additives conventional in the machine
dishwashing art, such as enzyme-stabilising agents, hydrotropes, perfumes, colouring
agents, germicides, soil-suspending agents, aminopolyphosphonic acids and the alkali
metal or alkaline earth metal salts thereof, anti-corrosion agents such as fatty acids,
benzatriazole and so on.
[0029] The products of the present invention should be formulated such that they provide
in the wash liquor a pH in the range of from 7 to 12.5, preferably of from 9.5 to
12.0 at a use concentration of about 3 grams/litre in water.
[0030] The products of the invention may be in powder, gel or liquid form.
[0031] The invention will now be further illustrated by way of examples.
Example 1
[0032] Machine dishwashing formulations having the following composition were prepared by
conventional granulating and mixing procedures:

[0033] The builder salts used are shown below with the designations used for them in the
following tables:
Sodium carbonate/calcite carb/calc
Sodium Zeolite 4 zeol
Sodium dipicolinate DPA
Sodium citrate cit
Sodium nitrilotriacetate NTA
Sodium carboxymethyloxymalonate CMOM
Sodium carboxymethyloxysuccinate CMOS
[0034] These formulations were used to wash porcelain (porc) and stainless steel (st st)
dishes soiled with potato, bambix, custard and egg yolk, and to wash other articles
soiled with tea, coffee, custard, egg yolk, milk and lipstick. The articles were soiled
in such a way that their total surfaces were covered (2.5 gms soil per article). They
were then stored at 30°C and 55% relative humidity for 24 hours. The washing was performed
in two machines, a MIELE G542 and a THOMSON BRANDT T 12 G1 using the washing programmes
outlined below:
MIELE G542 universal 55° programme
[0035] - prewash
- mainwash, heating for 12 minutes to 55°C
- cold rinse
- final rinse, 60°C
Total time: 65 minutes
THOMSON BRAND T 12 G1, eco 50°C programme
[0036] - main wash (heating for 2 minutes to 47°C)
- cold rinse
- final rinse, 58°C
Total time: 62 minutes
[0037] The various formulations were added to the machines to produce a dosage of 2 grams/litre,
using water of 15° French Hardness (no salt).
[0038] The following tables show the percentage of the surfaces of the articles from which
the soil had not been removed. The quantity tabulated is Δ , defined as
Δ = % of soil remaining using test formulations, less % remaining using a control
formulation containing sodium tripolyphosphate of otherwise identical constituents.
[0039] A negative value of Δ therefore shows an advantage for the test compositions in cleaning
performance.

[0040] No differences were found on potato, breakfast cereal, coffee, egg (yolk) and milk
removal.

[0041] No differences were found on potato, breakfast cereal, coffee, egg (yolk) and milk
removal.
Example 2
[0042] Tests were carried out to demonstrate the effect of amylolytic and proteolytic enzymes
in the presence of DPA.
Conditions: Miele G542 Universal 55°C
Dosage: 20 gram/machine
Standard Evaluation Soil
Water hardness: 15°FH
No salt

[0043] The results show that, contrary to teaching, there is a beneficial effect of adding
DPA and enzymes together.
1. A detergent cleaning composition adapted for use in automatic dishwashing machines
comprising a dipicolinic acid or a salt thereof, characterised in that it further
comprises an effective amount of an enzyme.
2. A composition according to claim 1, characterised in that the enzyme is of the
amylolytic, proteolytic or lipolytic type or mixtures thereof.
3. A composition according to claim 1 or claims 2, characterised in that the enzyme
is present at from 0.1 to 10% by weight.
4. A composition according to any one of claims 1 to 3, characterised in that the
composition comprises less than 6% by weight, calculated as phosphorous, of phosphates.
5. A composition according to any one of claims 1 to 4, characterised in that it further
comprises a bleach component of the oxygen- or chlorine-releasing type.
6. A composition according to any one of claims 1 to 5, characterised in that it further
comprises a surfactant of an essentially nonionic character.
7. A composition according to any one of claims 1 to 6, characterised in that the
composition has a pH of between 9.5 and 12 at a concentration of 3 grams/litre in
water.