Technical Field
[0001] The present invention relates to viscous abrasive-containing scouring compositions,
which show excellent stability, exhibit very good cleaning and shine performance,
and are not aggressive towards surfaces to be cleansed therewith, and towards packaging
materials.
[0002] The compositions are substantially free of unsaturated terpene solvents, but contain
a saturated terpene solvent.
Background
[0003] It is well-known to formulate scouring compositions, in liquid or creamy form, containing
solvents.
[0004] In particular, creamy scouring compositions containing an abrasive and a binary solvent
system constituted of unsaturated terpenes and polar solvents have been disclosed
in European Patent Application 0,126,545, published on November 28, 1984. In these
compositions, the terpenes both provide cleaning benefits and exhibit desirable emulsification
properties during the making process thus enhancing product viscosity.
[0005] It has become desirable, however, to replace unsaturated terpenes by solvents which
are fully compatible with all types of surfaces to be cleansed therewith, and packaging
materials, and at the same time exhibit good cleaning and emulsification properties.
[0006] It has now been found that the use of saturated terpene solvents in replacement of
the unsaturated counterparts, provides the desired compatibility wiht packaging material,
while maintaining very good cleaning, shine performance, and product viscosity.
[0007] In addition, the use of saturated terpene solvents brings improvements in terms of
product stability and odor quality.
[0008] U.S. Patent 4,576,738 discloses liquid hard-surface compositions containing saturated
terpenes in combination with a water-soluble solvent.
[0009] The prior art, however, fails to disclose or suggest the formulation of viscous,
abrasive-containing, scouring compositions containing saturated terpenes.
[0010] It is an object of the present invention to provide viscous creamy cleanser compositions
which are fully compatible with surfaces to be cleansed therewith and with packaging
materials. It is a further object of the present invention to provide a cleanser composition
with excellent cleaning and shine performance.
Summary of the Invention
[0011] The present invention relates to a viscous creamy scouring compositions containing
a surface-active agent, an abrasive, and an organic solvent and if desired conventional
additives, characterized in that said cleanser is substantially free of unsaturated
terpene solvents and that the organic solvent contains a saturated terpene hydrocarbon.
Detailed Description of the Invention
[0012] The surface-active agents, the abrasives, the solvent and the optional ingredients
are described in more detail hereinafter.
[0013] Unless indicated to the contrary, the %-indications stand for "% by weight".
Surface-active Agents
[0014] Water-soluble detersive surfactants useful herein include well-known synthetic anionic,
nonionic, amphoteric and zwitterionic surfactants and mixtures thereof. Typical of
these are the alkyl benzene sulfates and sulfonates, paraffin sulfonates, olefin sulfonates,
alkoxylated (especially ethoxylated) alcohols and alkyl phenols, amine oxides, sulfonates
of fatty acids and of fatty acid esters, and the like, which are well-known in the
detergency art. In general, such detersive surfactants contain an alkyl group in the
C₁₀-C₁₈ range; the anionic detersive surfactants are most commonly used in the form
of their sodium, potassium or triethanolammonium salts. The nonionics generally contain
from 3 to 17 ethylene oxide groups per mole of hydrophobic moeity. Especially preferred
in the compositions of the present invention are: C₁₂-C₁₆ alkyl benzene sulfonates,
C₁₂-C₁₈ paraffin-sulfonates and the ethoxylated alcohols of the formula RO(CH₂CH₂O)
n, with R being a C₁₂-C₁₅ alkyl chain and n being a number from 6 to 10.
[0015] Anionic surfactants are frequently present at levels from 0.3 to 8%, preferably 2
to 4%, of the composition. Nonionic surfactants, are used at levels between 0.1% to
6% by weight of the composition. Mixtures of the like surfactants can also be used.
The total level of surface-active agents is preferably from 3% to 5%.
Abrasive
[0016] - The abrasive types employed herein are selected from water-insoluble, non-gritty
materials well-known in the literature for their relatively mild abrasive properties.
It is highly preferred that the abrasives used herein not be undesirably "scratchy".
Abrasive materials having a Mohs hardness in the range of about 7, or below, are typically
used; abrasives having a Mohs hardness of 3, or below, can be used to avoid scratches
on aluminum or stainless steel finishes. Suitable abrasives herein include inorganic
materials, especially such materials as calcium carbonate and diatomaceous earth,
as well as materials such as Fuller's earth, magnesium carbonate, China clay, attapulgite,
calcium hydroxyapatite, calcium orthophosphate, dolomite and the like. The aforesaid
inorganic materials can be qualified as "strong abrasives". Synthetic organic abrasives
such as urea-formaldehyde, methyl methacrylate melamine-formaldehyde resins, polyethylene
spheres and polyvinylchloride can be advantageously used in order to avoid scratching
on certain surfaces, especially plastic surfaces. When such "soft abrasives" are used,
strong builders can be incorporated in the composition.
[0017] Typically, abrasives have a particle size range of 10-200 microns and are used at
concentrations of 5% to 30% in the compositions. Thickeners are frequently added to
suspend the abrasives.
The organic solvent
[0018] - The organic solvent to be used in the present composition contains saturated terpene
hydrocarbons.
[0019] Saturated terpenes for use herein include the hydrogenated species corresponding
to well-known mono- or sesquiterpenes, which can be acyclic or cyclic.
[0020] Preferred materials for use herein are the hydrogenated mono- and bicyclic monoterpenes,
selected from hydrogenated terpinenes, terpinolenes, limonenes, and pinenes.
[0021] A highly preferred material is hydrogenated pinene, also known as pinane or 2,6,6-trimethyl
bicyclo (3.1.1.) heptane.
[0022] The saturated terpene hydrocarbon herein is used at levels of from 1% to 10% by weight
of the composition, preferably 1.5% to 5% by weight.
[0023] The solvent system can optionally contain polar solvents in combination with the
saturated terpene component, in order to further improve cleaning performance. This
includes polar solvents with low water solubility, like benzyl alcohol, and diols
such as 2-ethyl-1,3-hexanediol and 2,2,4-trimethyl-1,3-pentanediol, and solvents with
high water-solubility, like water-soluble CARBITOL® solvents or water-soluble CELLOSOLVE®
solvents. Water-soluble CARBITOL® solvents are compounds of the 2-(2-alkoxyethoxy)ethanol
class wherein the alkoxy group is derived from ethyl, propyl or butyl; a preferred
water-soluble carbitol is 2-(2-butoxyethoxy)ethanol also known as butyl carbitol.
Water-soluble CELLOSOLVE® solvents are compound of the 2-alkoxyethoxy ethanol class,
with 2-butoxyethoxyethanol being preferred.
[0024] Preferred for use herein is benzyl alcohol.
[0025] The above-described polar solvents can be used in levels ranging from 0.5 to 10%
of the composition, preferably 0.5% to 5%, the weight ratio of saturated terpene to
polar solvent being in the range from 5:1 to 1:5, preferably 2:1 to 1:2.
[0026] The composition herein are substantially free of unsaturated terpene-solvents. Inasmuch
as solvents are generally used at levels exceeding about 2%, unsaturated terpenes
cannot be incorporated in the claimed compositions in such proportions. It is understood,
however, that relatively minor sub-additive levels of unsaturated terpenes, e.g.,
below about 0.6% (calculated on the total cleanser composition), can be present originating
from conventional ingredients such as perfumes.
Optional Ingredients
[0027] - In addition to the essential ingredients listed hereinbefore, the present composition
can contain additional components, which can be highly desirable.
[0028] For example, the compositions herein can contain a detergent builder and/or metal
ion sequestrant. Compounds classifiable and well-known in the art as detergent builders
include the nitrilotriacetates, (NTA), ethylene diamine tetracetate (EDTA), amino-polyphosphonates
(DEQUEST), water-soluble phosphates such as tri-polyphosphate and sodium ortho- and
pyro-phosphates, silicates, and mixtures thereof. These builders are preferably not
used in combination with strong abrasives like calcium carbonate, but are recommended
in combination with soft organic abrasives like polyvinylchloride or soft inorganic
abrasives like talc.
[0029] Metal ion sequestrants of lower metal sequestration constant can advantageously be
used in combination with strong or soft abrasives. Those metal ion sequestrants include
polycarboxylates and citrates. Preferred builders/sequestrants for use in the present
invention are NTA, EDTA, citrates and mixtures thereof. The builders/sequestrant will
be present at levels of from 1% to 15%.
[0030] It is highly preferred, to include soaps in the compositions of the invention. Soaps
prepared from coconut oil fatty acids are preferred.
[0031] Soaps are used in amounts ranging from 0.05% by 3% by weight of the composition.
[0032] Thickeners should preferably be included in the compositions of the invention, in
order to suspend the abrasive. However the level will be kept under 2%, preferably
from 0.2% to 1.5%. Common thickeners such as the polyacrylates, xanthan gums, carboxymethyl
celluloses, swellable smectite clays, and the like, can be used herein.
[0033] Optional components are also represented by ingredients typically used in commercial
products to provide aesthetic or additional product performance benefits. Typical
ingredients include pH regulants, perfumes, dyes, optical brighteners, bleaches, soil
suspending agents, detersive enzymes, gel-control agents, freeze-thaw stabilizers,
bactericides, preservatives, and the like.
[0034] Another optional ingredient for use herein is represented by conventional detergent
hydrotropes. Examples of suitable hydrotropes are urea, monoethanolamine, diethanolamine,
triethanolamine and the sodium potassium, ammonium and alkanol ammonium salts of xylene-,
toluene-, ethylbenzene- and isopropyl-benzene sulfonates. It is a particular feature
of the present invention, however, that stable formulations can be prepared without
the need for hydrotropic materials of this kind.
[0035] The composition herein typically contain up to about 60% water as a carrier. By way
of example the water-level can vary in the range from e.g. 50% to 80%. Water-alchol
(e.g., ethanol, isopropanol, butanol, etc.) mixtures can also be used. Alkylated polysaccharides
can be used to increase the stability and performance characteristics of the compositions.
[0036] The compositions herein are preferably formulated in the alkaline pH range, generally
in the range of pH 8-11, preferably about 10-10.8. Caustics such as sodium hydroxide
and sodium carbonate can be used to adjust and buffer the pH as desired.
[0037] The following examples are given by way of illustrating the compositions herein,
but are not intended to be limiting of the scope of the invention.
Abbreviations
[0038] NaPS Sodium C₁₃ to C₁₆ paraffin sulfonate
LAS Sodium salt of linear C₁₁-C₈ alkyl benzene sulfonate
LAB Linear C
10-22 alkyl benzene
Lutensol® A07 Condensate of 1 mole C₁₂-C₁₄ fatty alcohol with 7 moles of ethylene
oxide
Dobanol® 45/7 C₁₄-C₁₅ oxoalcohol with 7 moles of ethylene oxide per mole of alcohol
HC
nFA Narrow cut, hardened, coconut fatty acid
NTA Sodium nitrilotriacetate
EDTA Ethylene diamine tetraacetate
CaCO₃ Calcium carbonate
Sokolan®PHC 25 Crosslinked polyacrylate thickener
ETHD 2-Ethyl-1,3-hexanediol
TMPD 2,2,4-trimethyl-1-3-pentanediol
PVC Polyvinylchloride
[0039] A creamy cleanser was prepared by mixing the listed ingredients in the stated proportions
(% by weight).

[0040] The above composition showed a good product stability and a satisfactory compatibility
with polyethylene-packaging material.
[0041] In addition, the following compositions are prepared:

1. A viscous, creamy scouring cleanser containing a surface-active agent, an organic
solvent, an abrasive, and if desired conventional additives, characterized in, that
said cleanser is substantially free of unsaturated terpenes and that the organic solvent
contains a saturated terpene.
2. A composition in accordance with Claim 1 wherein the saturated terpene is selected
from the group of hydrogenated monocyclic and bicyclic monoterpenes.
3. A composition in accordance with Claim 1 wherein the saturated terpene is 2,6,6-trimethyl
bicyclo(3,11)heptane.
4. A composition in accordance with Claims 1-3 wherein the saturated terpene is present
at levels of from 0.5% to 10% by weight.
5. A composition in accordance with Claims l-4, wherein the organic solvent contains,
in addition to the unsaturated terpene, a polar solvent having a water solubility
at 25°C of at least 0.5%.
6. A composition in accordance with Claim 5 wherein said polar solvent is present
at levels of from 0.5 to 10% by weight.
7. A composition in accordance with Claims 5 and 6 wherein said polar solvent is benzyl
alcohol.
8. A viscous creamy scouring cleanser containing
- from 3% to 5% by weight of organic surface-active agent;
- from 5% to 30% of an abrasive material having a Mohl hardness equal to or below
7;
- from 1.5 to 5% by weight of pinane;
- from 0.5 to 5% by weight of benzyl alcohol.