[0001] This invention relates to drying or baking apparatus especially but not exclusively
for drying or baking granular or pelletised materials, for example, foodstuffs, or
other materials in continuous or discrete form, for example, permeable textile fabric
in web form, and loose stock such as wool.
[0002] A known form of suction drying apparatus comprises a drying chamber subdivided into
two compartments by an air and/or other gaseous (usually air) permeable conveyor,
the compartments being connected by ducting incorporating, or having associated therewith,
a suction fan, an air heating means and a fresh air inlet usually incorporating, or
being disposed adjacent to, the air heating means which may be electric, gas-fired,
oil-fired, or steam.
[0003] In use material to be dried, and hereinafter and in the claims for convenience reference
is made to granular material, is conveyed through the drying chamber on the permeable
conveyor and heated air is continuously sucked through the granular material and conveyor
to remove moisture from the granular material, the moisture-containing air being circulated
back to the heating means to restore its temperature, part of the air usually being
bled off and replenished with fresh dry air.
[0004] An example of such a suction drying apparatus is disclosed in our Patent GB 1191488.
[0005] It is also known in the drying art to provide a radio frequency field in the region
through which material to be dried is passed. The heating provided by such a radio
frequency field heats any moisture contained in the material and drives it to the
surface of the material.
[0006] It is an object of the present invention to provide a drying apparatus which combines
the advantageous features of both the above drying apparatus and which is also usable
in the field of baking. Reference hereinafter and in the claims to "drying" is therefore
to be construed as including "baking".
[0007] According to the present invention there is provided a drying apparatus comprising
a drying chamber divided into two compartments by a metal air-pervious conveyor means
for granular material to be dried and with the compartments being connected by ducting
incorporating, or having associated therewith, suction fan means and air heating means,
and the apparatus being characterised by a perforated electrode structure parallel
with and spaced from the granular material-supporting surface of the air-pervious
conveyor means, and radio frequency heating means connected to the perforated electrode
structure and the air-pervious metal conveyor means which serves as the other electrode
of the radio frequency heating means, whereby a radio frequency heating means is provided
so that the granular material is subjected both to internal and surface heating.
[0008] The perforated electrode structure may be a continuous perforated plate or it may
be a plurality of discrete mutually spaced electrodes, the perforations or inter-electrode
spaces being dimensioned to ensure that there is no jet impingement effect by the
heated air passing therethrough on the granular material.
[0009] The air-pervious conveyor means may be a continuous slatted conveyor, the slats being
suitably perforated or formed of openwork material, a perforated or open mesh flexible
metallic belt or a non-metallic belt running over a fixed perforated metal plate.
[0010] The suction drying apparatus according to this invention has a substantially greater
drying effectiveness than known suction drying apparatus.
[0011] An embodiment of the present invention will now be described, by way of example,
with reference to the accompanying diagrammatic drawing of a longitudinal section
through a suction drying apparatus.
[0012] The suction drying apparatus employs air as the main drying medium and comprises
a drying chamber 10 divided into upper and lower compartments 11 and 12 by an endless
conveyor 13 for supporting and conveying granular material (not shown) into and out
of the drying chamber 10. The compartments 11 and 12 are connected by ducting 14 incorporating
a suction or circulatory fan 15. An air-heating means 16, say gas-fired, is incorporated
in an air inlet duct 17 for fresh air at the other end of the chamber 10. Part of
the moisture-laden air passing through the duct 14 is vented to atmosphere through
an exhaust duct 18.
[0013] The suction drying apparatus is illustrated diagrammatically and it is to be understood
that a separate suction fan 18A is associated with the exhaust duct 18 to vent moisture-laden
air only to atmosphere, i.e. fresh heated air which has not yet done work in passing
through the granular material on the endless conveyor 13 is not vented to atmosphere.
The disposition and arrangement of the inflow fan 15 and the venting fan 18A relative
to the drying chamber 10 and endless conveyor 13 is well known to those skilled in
the drying art and consequently needs no detailed description or illustration.
[0014] The drying chamber 10 has an inlet and an outlet for ingress and egress of the conveyor
13 and the granular material, and attenuation ducts 19 are provided at the inlet and
outlet for a purpose referred to later.
[0015] The endless conveyor 13 is a driven metal slatted conveyor with the slats being of
perforated or open mesh construction and being movably supported externally of the
chamber 10 by sprocket wheels or pulleys 20, one of which (see 20A) at least is driven.
[0016] The conveyor 13 forms one electrode of a radio frequency heating means comprising
a radio frequency generator 21 and whereof the second electrode is a perforated plate
22 above and parallel with the conveyor 13 and connected to the drying chamber walls
via suitable insulation 23.
[0017] The attenuation ducts 19 serve the purpose of preventing the escape of radio frequency
energy.
[0018] The radio frequency may be either a balanced feed or a coaxial feed arrangement as
is well known to those skilled in the art.
[0019] The perforations in the perforated plate electrode 22 and in the conveyor 13 are
dimensioned to ensure that there is a free flow of heated air through same and the
granular material on the endless conveyor 13 without any impingement effect resulting
from the perforated plate electrode 22 or the endless conveyor 13.
[0020] Fresh heated air is sucked into the compartment 12 of the chamber 10
via the duct 17 by the suction fan 15 while moisture-laden air is vented through the
exhaust duct 18 as aforesaid.
[0021] In use, therefore, granular material conveyed through the drying chamber 10 is subjected
to the combined action of heated air being sucked therethrough and the internal heating
effected by the radio frequency field which causes internal moisture to be heated
and to move to the surface of the granular material where it is pulled off by the
heated air flow.
[0022] Instead of a perforated slatted conveyor, there may be employed a perforated vibratory
trough conveyor, or a drag link conveyor operating over a fixed perforated plate.
1. A drying apparatus comprising a drying chamber divided into two compartments by
a metal air-pervious conveyor means for granular material to be dried and with the
compartments being connected by ducting incorporating, or having associated therewith,
suction fan means and air heating means, and the apparatus being characterised by
a perforated electrode structure parallel with and spaced from the granular material-supporting
surface of the air-pervious conveyor means, and radio frequency heating means connected
to the perforated electrode structure and the air-pervious metal conveyor means which
serves as the other electrode of the radio frequency heating means, whereby a radio
frequency heating means is provided so that the granular material is subjected both
to internal and surface heating.
2. A drying apparatus according to claim 1, in which the perforated electrode structure
is a continuous perforated plate or it may be a plurality of discrete mutually spaced
electrodes, the perforations or inter-electrode spaces being dimensioned to ensure
that there is no jet impingement effect by the heated air passing therethrough on
the granular material.
3. A drying apparatus as claimed in claim 1 or 2, in which the air-pervious conveyor
means is a continuous slatted conveyor, the slats being perforated or formed of openwork
material, a perforated or open mesh flexible metallic belt or a non-metallic belt
running over a fixed perforated metal plate, or a perforated vibratory trough conveyor
or a drag link conveyor operating over a fixed perforated plate.
4. A drying apparatus as claimed in any one of claims 1 to 3, in which the air-pervious
conveyor means passes in and out of the drying chamber through attenuation ducts which
serve to prevent escape of radio frequency energy.