[0001] This invention relates to a device for the volumetric filling of containers, particularly
applicable to the filling with fluids, of the type comprising a vessel containing
the fluid to be filled, a supply line, at least one filling head and a solenoid valve
for controlling the fluid flow.
[0002] Very many bottle filling devices are already known, but all of them are highly complex
mechanically and/or pneumatically and provide at the most volumetric filling accuracy
never reaching ±0.5%, which accuracy level in many cases is quite undesirable. Furthermore,
these known devices have the drawback that the majority of them may not provide high
production rates, since the fluid may not be pressurized and must flow by gravity.
[0003] Against all these drawbacks, the device of the invention provides the following advantages:
[0004] - The fluid flows through a circuit practically free from obstructions and very simple
to clean.
[0005] - It is very easy to handle, within the ability of any person, not requiring any
special knowledge either for normal operation or for changeover of fluid or container.
[0006] - It is extremely simple mechanically.
[0007] - The device is free from constant or variable mechanical forces, since it has no
pistons and no related mechanisms.
[0008] - It is practically maintenance free, since the lubrication, adjustment, etc. operations
are practically completely eliminated.
[0009] - It is very easy to adjust the change of volume, when the type of the container
is changed.
[0010] - The filling accuracy is better than ± 0.1%, that is, much higher than in any other
known filling device.
[0011] - The fluid viscosity does not affect the system, it being possible to fill products
from very low viscosities (water, alcohol, etc), up to very high viscosities (gels,
mayonnaises, chocolates, etc.).
[0012] - It allows the system to be easily pressurized.
[0013] In essence the device in question is characterized in that it is provided with a
volumetric metering means inserted in the said supply line and formed by a flowmeter
which, by the Faraday effect, outputs a variable electric signal according to the
flowrate through the flowmeter, the device also com prising an electronic transducer
circuit provided with a programmable counter, all adapted so that during a filling
cycle the said electric signal outputted by the flowmeter reaches the electronic transducer
circuit, which converts it into square pulses, said pulses being counted by the said
counter, so that when the number of pulses reaches a preset number preprogrammed in
the counter, the electronic circuit sends a signal acting on the solenoid valve, closing
it, and thereby terminating the filling cycle.
[0014] Other features and advantages of the device of the present invention will be evident
from the following description with reference to the accompanying drawing, the single
figure of which illustrates as a non-limitative example one embodiment of the inventive
device.
[0015] In said figure, which comprises a schematic elevation view of the device, this may
be seen to comprise a vessel 1, a supply line 2, a filling head 3 and a solenoid valve
10, which in this case is mounted on the head 3 itself, but which could be mounted
at any other point along the line 2. Said solenoid valve 10 is controlled through
4 from an electronic transducer circuit 7, receiving an electric signal from a volumetric
meter 6 inserted in said supply line 2.
[0016] The said meter 6 is formed by a flowmeter which, by Faraday effect, outputs a variable
electric signal depending on the flowrate through the flowmeter.
[0017] When the said electric signal outputted by the flowmeter 6 reaches the circuit 7,
the latter converts the said signal into square pulses which are counted by a counter
comprised in the circuit 7 so that when the number of pulses reaches a preset number
programmed in the counter, the electronic circuit 7 sends a signal which drives the
solenoid valve 10 through 4, closing it and thereby terminating the filling cycle.
[0018] The vessel 1 receiving the fluid to be filled through the inlet 9 may be pressurized.
[0019] Although the filling of a single container 5 has been illustrated in the drawing
figure, it is obvious that several filling heads 3 for respective containers 5 may
be supplied from a single vessel 1. In such circumstances, a manifold 8 adapted to
distribute the fluid from the vessel 1 to the different filling heads 3 is inserted
in the circuit, the respective discharge ports 11 on the filling heads being alternately
or simultaneously inserted in corresponding containers 5.
1.- A device for the volumetric filling of containers, particularly applicable to
filling with fluids, of the type comprising a vessel containing the fluid to be filled,
a supply line, at least one filling head and a solenoid valve for controlling the
fluid flow, characterized in that it is provided with a volumetric metering equipment
inserted in the said supply line and formed by a flowmeter which, by a Faraday effect,
outputs a variable electric signal according to the flowrate through the flowmeter,
the device also comprising an electronic transducer circuit provided with a programmable
counter, all adapted so that during a filling cycle the said electric signal outputted
by the flowmeter reaches the electronic transducer circuit, which converts it into
square pulses, said pulses being counted by the said counter, so that when the number
of pulses reaches a preset number preprogrammed in the counter, the electronic circuit
sends a signal acting on the solenoid valve, closing it and thereby terminating the
filling cycle.
2.- A device for volumetric filling of containers according to claim 1, characterized
in that said vessel may be pressurized.