[0001] This invention concerns a device suitable for the piecing-up of rovings of textile
fibres.
[0002] The invention concerns also spinning machines which employ such device.
[0003] The invention is properly employed in piecing up rovings on spinning machines for
carded and combed yarns, the fibres of the rovings being free of substantial twists.
[0004] More particularly, the device of the invention is fitted to spinning machines equipped
with automatic systems for changing the rolls of roving or packages of yarn being
fed.
[0005] There are already known in the prior art methods and devices to piece up roving which
are applied to spinning machines.
[0006] According to IT 83351 A/85 of the present applicant with regard to a device applied
to carded yarn, the heads or tails of the roving are positioned on a aspiration grill,
and the aspiration effect causes the fibres of the two ends of the roving to become
intermingled and thus generates the actions of bonding and piecing-up the roving.
[0007] The above solution produces a splice which often lacks sufficient strength and leads
to breakage of the roving and interruption of the spinning process.
[0008] In general the known devices can hardly be used for piecing up rovings where automatic
systems are employed, such as the automatic change of the rolls of roving or yarn
packages being fed.
[0009] The present invention eliminates such drawbacks, thus obtaining a resistant splice
and improving the efficiency of the automatic systems for changing the rolls of roving
and packages of yarn being fed.
[0010] The invention therefore tends to make the operations of the spinning machine more
reliable.
[0011] The device according to the invention consists of a chamber into which nozzles deliver
fluid under pressure to obtain the piecing-up of the roving.
[0012] This chamber consists of two parts called half-chambers, which are coupled together
momentarily during the piecing-up step.
[0013] The first of the two half-chambers is rigidly attached to the structure of the spinning
machine and is connected to the working elements which perform the spinning cycle.
The roving being processed lies continuously in the first half-chamber.
[0014] The second half-chamber is solidly fixed to the movable means which change the rolls
of roving automatically.
[0015] The head of the roving coming from a full roll is positioned in this second half-chamber
by means of a gripper or a like element having the same function as a gripper.
[0016] The momentary coupling together of the first and second half-chambers provides a
piecing-up chamber, which consists conveniently of a cylindrical cavity. This cavity
stretches lengthwise along the whole length of the chamber, thus enabling the fluid
under pressure to flow out laterally.
[0017] In the step before the piecing-up the rovings to be united are contained in each
of the two half-chambers and are therefore brought near to each other at the moment
when the half-chambers are coupled together to form the piecing-up chamber.
[0018] The device obtains the piecing-up of the rovings by the fluid-dynamic action of at
least one flow of air under pressure introduced into the piecing-up chamber by nozzles
solidly fixed advantageously to the second movable half-chamber.
[0019] Such nozzles are suitable positioned and oriented in relation to the piecing-up chamber
and act with a fluid-dynamic action on the terminal portions of the rovings in a
direction substantially at a tangent to those portions.
[0020] The fluid-dynamic actions can be oriented in differentiated directions, for instance
one to the right and the other to the left.
[0021] The piecing-up is obtained by twisting the ends of the rovings on each other and
interlacing the fibres of the same.
[0022] In a variant the piecing-up is carried out with one single nozzle suitable positioned
and oriented in relation to the piecing-up chamber.
[0023] In a further variant both the half-chambers contain nozzles.
[0024] According to a preferred embodiment of the invention the piecing-up chamber is cylindrical
and has a smooth inner surface.
[0025] In a variant such inner surface is grooved and the grooves may cover a part or the
whole of the axial length of the chamber.
[0026] In another variant the inner surface has a helicoidal profile, which may extend along
a part or the whole of the axial length of the chamber.
[0027] Such grooved or helicoidal surfaces cause the fluid under pressure to flow according
to controlled circumferential trajectories.
[0028] In a variant the piecing-up chamber has a lengthwise prismatic shape, the base of
the prism being a convenient flat figure.
[0029] In another variant the generating lines of the chamber are straight but not parallel
to the axis of the chamber.
[0030] In a further variant the generating lines of the chamber are not straight.
[0031] The invention is therefore embodied with a device to piece up rovings of textile
fibres, which are advantageously rovings on spinning machines for carded and combed
yarns, the device being suitable for employment in cooperation with and on such spinning
machines and being characterized in that it comprises a piecing-up chamber consisting
of a first half-chamber solidly fixed to the structure of the spinning machine and
a second half-chamber connected to a movable element of a system for the automatic
changing of rolls of roving, such half-chambers being coupled together momentarily
and at least one nozzle to deliver fluid under pressure being included at least momentarily.
[0032] The invention is also obtained with a spinning machine for carded and combed yarns
which is characterized in that it employs a device to piece up rovings of textile
fibres, the device comprising a piecing-up chamber consisting of a first half-chamber
solidly fixed to the structure of the spinning machine and a second half-chamber connected
to a movable element of a system for the automatic changing of rolls of roving, the
two half-chambers being coupled together momentarily and at least one nozzle to deliver
fluid under pressure being included at least momentarily.
[0033] The attached figures, which are given as a non-restrictive example, show the following:-
Fig. 1. shows a perspective of an embodiment according to the invention;
Fig. 2 gives a front view of the embodiment of Fig.1;
Fig. 3 shows a lengthwise section of the embodiment of Fig.1;
Fig. 4 shows a variant;
Figs. 5, 6 and 7 show variants of the inner surface of the chamber;
Fig. 8 shows diagrammatically a section of a spinning machine with the device of the
invention attached.
[0034] The device comprises a chamber 10 consisting of two parts which are momentarily coupled
together, namely a first half-chamber 11 and a second half-chamber 12.
[0035] In the example shown the first half-chamber 11 is solidly fixed to the structure
of a spinning machine 13 (Fig.8) and lodges permanently roving 14 being processed,
which feeds a package of spun yarn 15.
[0036] Such first half-chamber 11 cooperates with a means 19 that shears the roving 14 during
the step of introducing a new roll of roving 18 when the previous roll 118 is exhausted.
[0037] In the example shown the second half-chamber 12 is solidly attached to movable elements
which change the rolls of roving 18-118 automatically and, in particular, to a movable
rod 17 connected to means which handle the full rolls of roving 18.
[0038] As we said earlier, the inner surface of the chamber 10 consisting of two half-chambers
11-12 advantageously has a roughness less than 3.2 micrometres.
[0039] The diameter D of the chamber 10 may range between 5 and 20 mm., depending on the
properties of the roving 14 being processed.
[0040] The second half-chamber 12 comprises nozzles 21 fed with a fluid under pressure.
During the coupling of the two half-chambers the feed of fluid may be continuous
or pulsating or else may have a momentarily variable value.
[0041] In the example of Fig.2 the fluid acts according to the arrows and generates torques
in opposite directions.
[0042] The nozzles 21 act in two separate positions in the chamber 10 along axes 22 and
23, which are positioned at a distance apart from each other of between 10 and 100
mm., depending on the propoerties of the rovings 14 and 114.
[0043] The axes 22-23 form between them an apparent angle B which may vary between 0° and
120°; the present applicant has found that a value in the neighbourhood of 60° is
best.
[0044] Each of the axes 22-23 may possibly intersect the lengthwise axis 24 of the chamber
10.
[0045] Each of the axes 22-23 (Fig.3) forms together with the lengthwise axis 24 of the
chamber 10 an actual or apparent angle A which will vary advantageously between 90°
and 120°.
[0046] The diameter of the nozzles 21 is selected to suit the properties of the rovings
14-114, as also is the maximum and/or minimum pressure of the fluid supply.
[0047] The second half-chamber 12 comprises terminal grippers 25 and 26 to retain the roving
114 of the replacement roll for performance of the automatic change of the rolls of
roving. Such grippers 25-26 consist of elements 27-28 and 127-128 fitted so as to
be able to oscillate on pivots 29 at the two ends of the chamber 10.
[0048] The elements 27-127 and 28-128 are connected together with attachment rods 30; a
resilient element 31 is advantageously included which is able to apply a resilient
return force to the rods 30.
[0049] The grippers 25-26 have two positions of stable equilibrium.
[0050] The grippers 25-26 retain the new roving 114 until the moment when the two half-chambers
11-12 are coupled together; the half-chambers do not hinder the formation of the splice,
nor do they damage the splice when made.
[0051] In the example shown the opening of the grippers 25-26 and resulting release of the
new roving 114 are obtained by the encounter of the grippers 25-26 with abutment pins
16 rigidly connected to the first half-chamber 11.
[0052] When the grippers 25-26 have opened, the nozzles 21 enter into action and separate
the new roving 114 from the grippers 25-26.
[0053] In a variant (Fig.4) there is only one nozzle 121, which is positioned suitably in
one portion of the chamber 10; such portion may be varied as required, the nozzle
121 being oriented according to an angle B in relation to the lengthwise axis of the
chamber 10.
[0054] In the example shown in Fig.4 the first half-chamber 111 is so conformed that it
can itself open the gripper elements 227-228, which themselves constitute the second
half-chamber 112.
[0055] Figs. 5 to 7 show variants of the inner surface 20 of the chamber 10.
[0056] Fig.5 shows as an example grooved chamber surfaces obtained by rotating dies having
teeth of a rectangular (5a), trapezoidal (5c) or triangular (5b) shape about the lengthwise
axis 24 of the chamber 10.
[0057] Fig. 6 shows helicoidal surfaces obtained by rotating dies having teeth of a rectangular
(6a), trapezoidal (6c) or triangular (6b) shape about the lengthwise axis 24 of the
chamber 10 and by traversing such dies at the same time in the direction of the above
axis 24.
[0058] Fig. 7 shows as an example surfaces of the same types as 5a and 6c but with an intermediate
cylindrical segment (7a and 7b).
1 - Device to piece up rovings of textile fibres, which are advantageously rovings
on spinning machines for carded and combed yarns, the device being suitable for employment
in cooperation with and on such spinning machines and being characterized in that
it comprises a piecing-up chamber (10) consisting of a first half-chamber (11) solidly
fixed to the structure of the spinning machine (13) and a second half-chamber (12)
connected to a movable element (17) of a system for the automatic changing of rolls
of roving (Fig. 8), such half-chambers (11-111-12-112) being coupled together momentarily
and at least one nozzle (21-121) to deliver fluid under pressure being included at
least momentarily.
2 - Device as claimed in Claim 1, in which the first half-chamber (11-111) contains
permanently the roving being processed.
3 - Device as claimed in Claim 1 or 2, in which the second half-chamber (12-112) comprises
grippers (25-26) which retain roving (114) of a full roll (18) momentarily.
4 - Device as claimed in any claim hereinbefore, in which the second half-chamber
(12-112) comprises at least two nozzles (21) to deliver fluid which are positioned
in different portions of the piecing-up chamber (10).
5 - Device as claimed in any claim hereinbefore, in which the axes of the nozzles
(21) form between them an apparent angle B which may vary between 0° and 120° (Fig.2).
6 - Device as claimed in any claim hereinbefore, in which the apparent angle B is
60° (Fig.2).
7 - Device as claimed in any claim hereinbefore, in which the nozzles (21-121) lie
along a line at a tangent to the surface of the chamber (10).
8 - Device as claimed in any claim hereinbefore, in which the axes of the nozzles
(21) together with the lengthwise axis (24) of the chamber (10) form an actual or
apparent angle A which may vary between 90° and 120° (Fig.3).
9 - Device as claimed in any claim hereinbefore, in which the gripper means (25-26)
constitute the second half-chamber (112).
10 - Device as claimed in any claim hereinbefore, in which the first half-chamber
(11-111) comprises abutment means (16) to open the gripper means (25-26).
11 - Device as claimed in any of Claims 1 to 8 inclusive, in which the first half-chamber
(111) itself constitutes an abutment means to open the gripper means (25-26).
12 - Device as claimed in any claim hereinbefore, in which the piecing-up chamber
(10) has a smooth inner surface (20) with a roughness less than 3.2 micrometres.
13 - Device as claimed in any of Claims 1 to 10 inclusive, in which the inner surface
(20) of the chamber (10) is at least partially grooved.
14 - Device as claimed in any of Claims 1 to 10 inclusive, in which the inner surface
(20) of the chamber (10) is at least partially helicoidal.
15 - Device as claimed in any of Claims 1 to 10 inclusive and in Claim 13, in which
the inner surface (20) of the chamber (10) comprises two zones having opposed helicoidal
grooves (Fig.7b).
16 - Spinning machine for carded and combed yarns, which is characterized in that
it employs a device to piece up rovings of textile fibres, the device comprising a
piecing-up chamber (10) consisting of a first half-chamber (11-111) solidly fixed
to the structure of the spinning machine (13) and a second half-chamber (12-112) connected
to a movable element (17) of a system for the automatic changing of rolls of roving
(Fig.8), the two half-chambers (11-111 and 12-112) being coupled together momentarily
and at least one nozzle (21-121) to deliver fluid under pressure being included at
least momentarily.