[0001] This invention relates to cartons and is particularly directed to the provision of
an improved carton having a transparent window for displaying its contents at a point
of sale.
[0002] In such a carton it is desirable that the transparent window should extend around
at least one corner defined by adjoining side walls of the carton, so as to increase
the visibility of the contents. This makes it desirable to use a relatively stiff
and self-supporting transparent sheet material to form the window, such as polyvinyl
acetate sheet, in order to maintain the strength of the carton. However, the use of
such a material raises a problem in that when a suitably scored and foldable transparent
sheet is secured, e.g. glued, to the inside surface of a cardboard or paperboard blank
around a window opening therein, and the combination thus formed is erected to form
the carton, the stiffness of the sheet material, and the sharpness of the fold therein,
tends to cause it to burst through the material of the blank at locations where a
fold in the transparent sheet overlaps the inside of a corresponding fold in the cardboard,
at the extremities of the corner defined in the transparent window. Various attempts
have been made to avoid this problem, such as by forming notches in the transparent
sheet where it overlaps the fold lines in the blank as in UK-B-2090230, but these
proposals have up to now been rather expensive and/or complicated to put into practice.
[0003] Viewed from one aspect the present invention provides a display carton having a window
formed of transparent plastics sheet material extending around a corner of the carton
defined by two adjoining walls thereof, the carton body being apertured to define
the boundary of the window, the said sheet material being of a relatively stiff and
self-supporting nature, and the sheet material not being secured to the carton body
but being located in its desired position inside the carton body solely by engaging
within the same.
[0004] With such an arrangement the aforementioned problems which stem from securing the
transparent sheet to the carton body are avoided.
[0005] Conceivably the said transparent sheet material could be pre-formed to have a natural
configuration which fits directly within the carton body. In a preferred form of the
invention, however, the transparent sheet material comprises a pre-formed unit whose
natural configuration is larger than the internal dimensions of the carton body but
which is resiliently compressed about at least one fold line in the sheet material
unit for insertion in the carton body. With such an arrangement the sheet material
unit, having been resiliently compressed for insertion into the carton body, then
springs out into engagement with the interior of the carton body so as to be located
in its desired position therein by frictional engagement with the inside walls.
[0006] Preferably the said fold line in the sheet material unit defines at least part of
the said corner of the carton.
[0007] Preferably the said window extends around two adjacent corners of the carton, there
being two of said fold lines in the sheet material unit defining at least part of
one each of said corners. The said sheet material unit may then comprise a central
panel and two opposite wing portions hingedly connected to the said central panel
by way of said two fold lines.
[0008] Preferably the said sheet material unit is pre-formed with at least one portion arranged
to locate an article to be housed in the carton. In one embodiment both of the aforementioned
wing portions of the sheet material unit are so preĀformed to locate a substantially
spherical article between themselves.
[0009] It is a different object of the invention to provide a windowed carton for housing
and displaying to best advantage a substantially spherical or oval article, whilst
economising on the amount of transparent sheet material used to form an inner, article
supporting, unit thereof.
[0010] Thus viewed from another aspect the invention provides a carton for housing and displaying
a substantially spherical or oval article, comprising an outer carton body formed
with a window opening and an inner unit formed of relatively stiff transparent sheet
material for supporting a said article, said inner unit comprising a central panel
and two wing portions connected to said central panel in a substantially U-shaped
configuration, said wing portions being formed respectively with inwardly facing,
substantially part-spherical recesses arranged to receive and support a said article
by engagement with opposite sides thereof, the said recesses being sufficiently spherically
extensive to embrace and substantially encompass a said article whereby, in use, a
said article is supported within the carton only by the said inner unit.
[0011] By means of this arrangement the article may be supported by an inner unit having
only three portions, i.e. a central panel and two wing portions.
[0012] The scope of the invention also extends to the provision of such an inner unit above,
for use in a carton as just set forth, and thus viewed from a further aspect the invention
provides an inner unit for supprting a substantially spherical or oval article within
an outer carton formed with a window opening, said inner unit being formed of relatively
stiff transparent sheet material and comprising a central panel and two wing portions
connected to said central panel in a substantially U-shaped configuration, said wing
portions being formed respectively with inwardly facing, substantially part-spherical
recesses arranged to receive and support a said article by engagement with opposite
sides thereof, the said recesses being sufficiently spherically extensive to embrace
and substantially encompass a said article.
[0013] An embodiment of the invention will now be described by way of example and with reference
to the accompanying drawings, in which:-
Figure 1 is a perspective view of a transparent sheet material unit for use in a carton
according to the invention;
Figure 2 shows the said unit resiliently compressed about an article to be housed
in the carton, prior to insertion in the carton body;
Figure 3 is a perspective view showing the said unit and article inserted in the carton
body, with the carton not yet closed; and
Figure 4 is a perspective view of the finished carton.
[0014] Referring to the drawings, the transparent sheet material unit 1 shown in Figure
1 is formed of polyvinyl acetate in a form which is sufficiently stiff and self-supporting
to substitute for a major part of a wall of a cardboard carton without substantially
detracting from the strength of the carton. The unit is pre-formed to a natural configuration
as shown in Figure 1, with a somewhat inwardly bowed central panel 2 and two wing
portions 3 hingedly connected to the panel 2 by way of vertical fold lines 4. Each
of the wing portions is pre-formed as shown to define an inwardly concave part-spherical
recess 5.
[0015] In use, the unit 1 is compressed by urging the wing portions 3 towards each other
about the fold lines 4, which has the effect of flattening the previously bowed central
panel 2, to bring the unit into a substantially cuboid configuration as shown in Figure
2. At the same time a spherical article 6 which is to be housed in the carton for
display and sale is inserted between the wing portions 3 so as to be supported and
located in the recesses 5. The assembly thus formed is then inserted in a cardboard
carton body 7 as shown in Figures 3 and 4, which body is formed with a window aperture
8 extending around three of its side walls, which side walls define coners 9 and 10
between them. Once inserted and released, the transparent sheet material unit 1 once
again opens slightly about the fold lines 4 so as to come into frictional engagement
with the inside wall surfaces of the carton body and thus to be supported and located
therein as shown in Figures 3 and 4, with the exposed portions of transparent sheet
material forming a window 11 and the corners of the window being formed by the fold
lines 4. The carton may now be closed, with the article 6 located and displayed therein
as shown.
[0016] It is to be clearly understood that there are no particular features of the foregoing
specification, or of any claims appended hereto, which are at present regarded as
being essential to the performance of the present invention, and that any one or more
of such features or combinations thereof may therefore be included in, added to, omitted
from or deleted from any of such claims if and when amended during the prosecution
of this application or in the filing or prosecution of any divisional application
based thereon. Furthermore the manner which any of such features of the specification
or claims are described or defined may be amended, broadened or otherwise modified
in any manner which falls within the knowledge of a person skilled in the relevant
art, for example so as to encompass, either implicitly or explicitly, equivalents
or generalisations thereof.
1. A display carton having a window formed of transparent plastics sheet material
extending around a corner of the carton defined by two adjoining walls thereof, the
carton body being apertured to define the boundary of the window, the said sheet material
being of a relatively stiff and self-supporting nature, and the sheet material not
being secured to the carton body but being located in its desired position inside
the carton body solely by engaging within the same.
2. A carton as claimed in claim 1, wherein the transparent sheet material comprises
a pre-formed unit whose natural configuration is larger than the internal dimensions
of the carton body but which is resiliently compressed about at least one fold line
in the sheet material unit for insertion in the carton body.
3. A carton as claimed in claim 2, wherein the said fold line in the sheet material
unit defines at least part of the said corner of the carton.
4. A carton as claimed in claim 3, wherein the said window extends around two adjacent
corners of the carton, there being two of said fold lines in the sheet material unit
defining at least part of one each of said corners.
5. A carton as claimed in claim 4, wherein the said sheet material unit comprises
a central panel and two opposite wing portions hingedly connected to the said central
panel by way of said two fold lines.
6. A carton as claimed in any preceding claim, wherein the said sheet material unit
is pre-formed with at least one portion arranged to locate an article to be housed
in the carton.
7. A carton as claimed in claims 5 and 6, wherein both of the said wing portions of
the sheet material unit are so pre-formed.
8. A carton as claimed in claim 7, wherein the said wing portions are pre-formed to
locate a substantially spherical article between themselves.
9. A carton for housing and displaying a substantially spherical or oval article,
comprising an outer carton body formed with a window opening and an inner unit formed
of relatively stiff transparent sheet material for supporting a said article, said
inner unit comprising a central panel and two wing portions connected to said central
panel in a substantially U-shaped configuration, said wing portions being formed respectively
with inwardly facing, substantially part-spherical recesses arranged to receive and
support a said article by engagement with opposite sides thereof, the said recesses
being sufficiently spherically extensive to embrace and substantially encompass a
said article whereby, in use, a said article is supported within the carton only by
the said inner unit.
10. A carton as claimed in claim 9, wherein the window opening in the said outer carton
body extends wholly across one side wall thereof and into two adjoining side walls
on opposite sides of said one side wall, the said central panel of the said inner
unit closing the window opening in said one side wall and the said wing portions thereof
extending within the window openings in said two adjoining side walls.
11. An inner unit for supporting a substantially spherical or oval article within
an outer carton formed with a window opening, said inner unit being formed of relatively
stiff transparent sheet material and comprising a central panel and two wing portions
connected to said central panel in a substantially U-shaped configuration, said wing
portions being formed respectively with inwardly facing, substantially part-spherical
recesses arranged to receive and support a said article by engagement with opposite
sides thereof, the said recesses being sufficiently spherically extensive to embrace
and substantially encompass a said article.