[0001] The invention relates to a swivelling bladeholder for the wiper device of a print
cylinder as utilized in rotary printing machinery.
[0002] In conventional rotary printing machines, the print cylinder is inked over its entire
surface by partial immersion of the cylinder itself in a tank located beneath the
cylinder and containing ink. Use is made of a wiper device, known in the trade as
a "doctor", to remove superfluous ink from the non-printing area of the cylinder;
thus, the ink remains in the cells of the printing surface only.
[0003] The doctor consists substantially in an adjustable support, and a blade, of length
matching that of the cylinder, permanently attached to the support. The support is
able to rotate about an axis parallel to that of the print cylinder, and is also traversed
back and forth along the same axis by a conventional mechanical drive. In urging the
blade against the print cylinder, pressure is applied by adjustable pneumatic means
of conventional type; more exactly, the angle assumed by the blade, in relation to
the radius of the cylinder that passes through the point of contact between blade
and cylinder, depends on a number of factors, including surface speed of the print
cylinder, viscosity of the printing inks, the type of print, and other contingencies
that are not easily controlled. Selection of the blade angle is thus left to the judgement
of the machine operator, who must find the combination which gives the best results
ultimately in print.
[0004] In certain conventional machines, the doctor is set at an angle to suit the diameter
of the cylinder by displacing the entire blade and holder vertically, using a heavy,
complex bearing structure; besides being raised and lowered in this fashion, such
a structure must also be reciprocated horizontally, and in consequence, will be massive
in embodiment so as to avoid the hazard of vibration.
[0005] The prior art embraces machines designed by the same applicant, in which the doctor
incorporates a blade holder, fitted to a shaft, that can be reciprocated along the
axis of this same shaft, and rotated so as to adapt the position of the blade to the
diameter of the print cylinder. However, none of the doctor devices embraced by the
prior art affords a generous angular adjustment -that is, of the position of the blade
in relation to the surface of the cylinder. Moreover, the holders in such devices
are markedly complicated and heavy, and their bearing structures must offer high levels
of precision in operation; also, replacement of the blade is a rather involved procedure
that demands considerable down time. Again, conventional types of doctor do not admit
of operation with the blade positioned at a negative angle -i.e. reversed in relation
to the cylinder.
[0006] Accordingly, the object of the invention is to allow for adjustment of the position
of the wiper blade of a doctor mechanism, effected independently of the angular position
of the doctor itself, in such a way as to obtain a much wider range of adjustment
of the wiper device as a whole, in comparison with prior art embodiments.
[0007] An additional object of the invention is to enable swift replacement of the blade,
thereby reducing down time, and a further object is that of enabling operation with
the blade set at a negative angle. The stated objects are achieved by adoption of
a swivelling bladeholder as described in the following specification and as characterized
in the appended claims, which is designed for incorporation into the doctor mechanism
of a rotary printing machine. The invention will now be described in detail, by way
of example, with the aid of the accompanying drawings, in which:
-fig 1 is a side elevation showing the wiper device, or doctor, seen in its entirety,
offered to a print cylinder of given diameter;
-fig 2 is a further side elevation of the device, viewed on larger scale than in fig
1, which shows the swivelling blade offered to a print cylinder of different diameter.
[0008] With reference to fig 1 of the drawings, 1 denotes a print cylinder; 2 denotes a
pressure roller directly above the cylinder, by which a strip 3 of material to be
printed is urged against the inked surface as it runs through between the two rotary
components in the direction of the arrow 4. The drive means are conventional, and
therefore not illustrated. 5 denotes a "doctor" wiper device in its entirety, comprising
a support 6 which appears in section as a class-A lever, mounted rotatably to a pivot
7 and capable of traversing back and forth along the axis of this same pivot.
[0009] The pivoted support 6 exhibits a projecting arm 8, and two further arms 10 and 12
extending in the opposite direction to the arm 8 first mentioned. 11 denotes a bar
of square section made fast to the first arm 8, which carries a swivelling bladeholder,
denoted 9.
[0010] The arm denoted 10 is rotated about the pivot 7 by operating a handwheel 13; thus,
a lead screw 14 is made to turn in a nut 15 permanently attached to the block 16 carrying
the pivot 7, in such a way that the entire doctor assembly can be rotated about the
axis of the pivot 7 toward or away from the print cylinder 1.
[0011] The remaining arm 12 of the support 6 provides an anchor point to which a pneumatic
cylinder 13 is hinged, the rod 14 of the cylinder connecting via an additional arm
(not illustrated) with the square section bar 11.
[0012] The swivelling bladeholder 9 substantially comprises a bar 17, functioning as a fixed
jaw, to which a plurality of removable jaws 19 are clamped by means of screws 18.
The two jaws 17 and 19 thus constitute gripping means for retention of a cylindrical
bar 20 in which a blade 21, the wiping member proper of the doctor device, is inserted.
In the embodiment shown in the drawings, the cylindrical bar 20 consists in two half-round
sections 23 and 23, between which the blade 21 is held. The single removable jaws
19 are seated in respective annular grooves 24 formed in the periphery of the cylindrical
bar 20, though such grooves might equally well be dispensed with, and a clamping action
effected simply by applying adequate pressure to the cylindrical surface of the bar
20. 27 denotes a conventional device serving to adjust parallelism between the blade
and the axis of the print cylinder, whilst 25 denotes the system whereby the bladeholder
9 is held in place.
[0013] It will be seen from fig 2 that the cylindrical bar which carries the blade 21 can
be made to assume any given angular position internally of the gripping means, relative
to the print cylinder 1 (see phantom line), and the angle is easily readjusted simply
by loosening off the clamp screws 18 and swivelling the cylindrical bar 20 in its
jaws. Thus, the gripping means and the bar, which effectively constitute the swivelling
bladeholder assembly, provide increased possibilities for adjustment of the angle
of the blade relative to the surface of the print cylinder. The facility of rotating
the bladeholder according to the invention also provides the option of running the
machine with the doctor blade set at a negative angle in relation to the print cylinder.
1) A swivelling bladeholder for the wiper device (5), or doctor, of a print cylinder
in a rotary printing machine,
characterized in that it comprises:
-an element, embodied as a cylindrical bar (20), into which a blade (21) is inserted
and made fast;
-means (17, 19) for gripping the cylindrical bar and clamping it at a given angular
position in relation to the print cylinder.
2) A swivelling bladeholder as in claim 1, wherein the cyindrical bar (20) is split
into two half-round sections (22, 23), between which the blade (21) is inserted.
3) A swivelling bladeholder as in claim 1, wherein the gripping means comprise a fixed
jaw (17) associated rigidly with the wiper device (5) and a plurality of removable
jaws (19) that impinge on the cylindrical bar and are made fast to the fixed jaw by
means of clamp screws (18).