[0001] The present invention concerns a mechanical travel regulator with controlled operation,
particularly suitable for application on armchairs, easychairs, anatomical car-seats,
shutters and similar items and furniture generally speaking, consisting of an internal
tubular casing whose central area houses a sealed cell or tubular body containing
a viscous fluid, such as oil or grease, where an end is left free to slide, being
fitted with a protruding annular body or a gasket, of a coaxial central rod provided
with a plurality of concave annular seats at its extremity. The lower extremity of
the aforesaid internal tubular casing is constrained or linked to a piston having
top trunk-conic flare that matches the trunk-conic flare of the lower end of a second
piston, also coaxial to the aforesaid rod, constrained to the upper external sleeve
where seats or similar items to the sustained and regulated are applied. Some elastic
means, such as helical springs, are applied between the internal tubular casing and
the second piston, between the sleeve containing the first piston and the sliding
intermediate tubular body, and between the same and the external container, with the
function of regulating and guiding the action of the travel regulator members mentioned
above and damping the system upon loading.
[0002] The means in the intermediate part of coaxial central rod, have through holes or
annular passage areas, so as to allow a regulated oozing of viscous fluid contained
in the aforesaid cell, thus obtaining a regulated, continous and controlled sliding
of the internal tubular casing along the same rod, in one direction as well as the
opposite. The second piston presents some through holes housing an equal number of
spheres which, in condition of engagement of the male and female trunk-conic parts
of the aforesaid first and second piston engage themselves in the concave annular
seats of the aforesaid central rod whilst they are disengaged, freeing themselves
when the said pistons are moved away from one another by means of a pressure exerted
on the regulating push-button, on the superior part of the same internal tubular casing.
[0003] The position regulation devices more widely known non, consist of gas piston or
mixed gas and spring pistons, instead of the traditional spring regulators. Those
pistons though having good technical characteristics, presented some defects and
it was particularly remarked that their short life was caused by unavoidable losses
of gas.
[0004] For this reason they must be totally and periodically replaced, present technique
not providing any possibility of reloading. To eliminate these rather annoying and
expensive defects, some regulation devices only consisting of mechanical means have
been studied, which are:
capable of offering substantially equal or better performances compared with those
obtained by gas regulators. In some of these mechanical regulators, the sleeve regulating
the course slides inside a tubular intermediate body.
[0005] During disengagement stages of regulation devices, the travel of the sliding sleeve,
although slowed by shock absorbing springs, is still too fast, difficult to regulate
and control, even when provided with braking means such as elastic bodies choked into
annular seats in a funnel shape. Furthermore the same devices are not provided with
shock absorbing means sufficiently efficient to react under the action of the loads
applied.
[0006] Another disadvantage is constituted by the need for constructing regulators of different
dimensions to adapt them to the different heights of the elements they have to be
applied on, such as armchairs, easychairs, stools, furniture and so on.
[0007] The scope of the present invention is to obviate the aforesaid disadvantages.
[0008] The invention, as specified in the claims, solves the problem by means of a mechanical
travel regulator with controlled operation, allowing the following results and advantages:
the internal casing slides along the central coaxial rod with a controlled and slowing
regulating mo vement, by means of a viscous fluid contained in an intermediate sealed
cell, oozing through the holes present on an annular body of the rod or along peripheric
annular areas; the oozing of the viscous fluid imposes a slower but more regular mouvement,
thus each regulation is performed in a smooth and continuous manner, with no shoving,
darting or shocks; the regulation devices are housed in a seat which is left free
to slide into an intermediate tubular body, and is guided and positioned by means
of a shock absorbing spring; the whole inside system is sustained, in relation to
the external tubular body, fixed and containing the system, by a lower spring with
shock absorbing function in relation to the loads to which the mechanical regulator
is submitted; excluding some details, the regulation organs are always the same, whatever
application is made of the present invention.
[0009] A detailed report of the invention will be given below, with reference to the enclosed
drawing, where:
fig. I shows a partial longitudinal section of a mechanical travel regulator with
controlled operation, following its first preferred form of realisation;
fig. 2 shows a partial section of a second form of realisation of the viscous fluid
cell;
fig. 3 shows a longitudinal section of a third solution for the realisation of the
mechanical regulator; and
fig. 4 shows, in detail, the passage sleeve section of the sliding rod, with valve,
applied on the solution shown in fig. 3.
[0010] Figures I and 2 show a first realisation of a mechanical travel regulator with controlled
operation, including essentially an internal tubular casing, preferably consisting
in several components suitably assembled together, and prcisely: a superior trunk
(I), on the top of which is applied the push-button (2), that engages itself on the
superior part of an intermediate junction (3) fitted with a peripheric annular shoulder
(4), an inferior external threading (5) and at least one internal peripheric groove
where at least one elastic seal ring (6) is fitted. The superior part of an intermediate
tubular trunk (7) is screwed on the threading (5), until the annular shoulder (4)
strikes the superior ledge (8). In this condition the inferior edge (9) of the connection
(3) forms inside the intermediate trunk (7) a superior boundary of the cell (I0),
whose inferior boundary is obtained by the egde (9ʹ) formed by screwing the inferior
part of the same trunk (7) on the threading (II) on the superior extremity of an inferior
tubular trunk (I2).
[0011] The inside part of the inferior tubular trunk (I2) has also at least one groove fitting
at least one elastic ring (I3).
[0012] The internal tubular casing thus constituted substantially constitutes the hollow
regulating pivot (I4), engaging itself on (I5) a first piston (I6), with a superior
trunk-conic flare (I7).
[0013] Inside the same hollow regulating pivot (I4), and coaxially to it, a central rod
(I8) passes, with a plurality of concave seats (I9) on its lower part and a prolonged
shank (20) on its superior part, with at least one integral annullar body (2I), that
can take several position in the cell (I0).
[0014] On the prolonged shank (20) the elastic rings (6) and (I3) keep the cell (I0) preferably
sealed so it may be partially filled with a viscous fluid such as oil or similar
items, preferably grease, and maintained in such conditions. The inferior tubular
trunk (I2) of the hollow regulating pivot (I4) has an annular ledge (23) which is
the stop of the same pivot (I4) against the top of the piston (24), in the stage of
disengagement of the lower piston (I6). The present invention has also a superior
piston (24) engaged with the lower part of the external sliding sleeve (29). This
piston (24) has in its lower trunk-conic extremity (25) two or more radial holes
(26), possibly inclined, lodging an equal number of spheres (27) that can protrude
at extremities.
[0015] The top female trunk-conic flare (I7), on the first pis ton (I6), and the lower
male trunk-conic flare (25), on the second piston (24), are coaxially allineated,
complementary, and can be coupled one with the other.
[0016] In matching condition of trunk-conic flares (I7) and (25) of pistons (I6) and (24),
the spheres (27) are pushed inside the radial holes (26) and protrude in the internal
part, engaging them in one of the annular concave seats (I9) of the central coaxial
rod (I8).
[0017] When the trunk-conic flares (I7) and (25) are disengaged, the pressure operated by
the lower piston (I6) recalled by the spring (28) fitted between the upper ledge (8)
and the top of the piston (24), is annuled and they can retreat from their position,
releasing hold on central rod (I8).
[0018] The disengagement between the aforesaid flares (I7) and (25) is obtained operating
a pressure on the top push-button (2) or on the apposite lever, not shown here, that
push down the hollow regulating pivot (I4).
[0019] With spheres (27) disengaged from any annular seat (I9), the external sleeve (29)
constrained in its lower part to the piston (24), is allowed to slide up and down,
changing position. Stopping pressure on push-button (2), or special lever, the trunk-conic
parts (I7) and (25) are recalled one against the other by action of spring (28), matching
together again and pushing spheres protrusions (27) into other annular seats (I9),
and engaging the rod (I8) again. While the external sleeve (29) changes position,
the hollow regulating pivot (I4) slides in one or the other direction, along the rod
(I8) and the fluid or grease contained in the cell (I0) has to ooze from one side
to the other of the annular body (29).
[0020] This action brakes and regulates the aforesaid movement, thus any regulation of position
is carried out smoothly and continuously, with no shoving, darting or shocks. Any
position regulation travel, slowed down and regulated by the braking effect of oozing
viscous fluid, is made even more precise and fluent by the fact of having the inferior
piston (24) linked with the base of a sleeve (30), left free to slide in an intermediate
tubular body (3I), but having its movement regulated by a shock absorbing spring
(32), in between the two ledges (33) and (34) made on the sleeve (30) and intermediate
tubular body (3I). A third spring (35) is positioned between the ledge (34) of the
intermediate tubular body (3I) and the base (36) with bottom opening of external casing
(37), with the function of absorbing all the shocks received by the whole complex
with regard to the loads to which it is submitted. The same springs (32) and (35)
and the coaxial tubular bodies (30),(3I) and (37), guide and allineate the regulator
complex during stages of change of position and conditions of use.
[0021] A flat ball bearing, consisting in spheres (38) between the fifth wheel (39) of central
rod (I8) and the bottom (40) of intermediate tubular body (3I), allows for revolving
movements of the regulating complex, round its vertical axis.
[0022] The sliding sleeve (30) in the intermediate tubular body (3I), besides permitting
the positioning and travel regulation functions mentioned above, allows adaptation
of the regulation complex to several height requirements. As a matter of fact it is
sufficient to provide cutting to measure of upper part of the intermediate tubular
body (3I), with its corresponding external casing (37) and shock absorbing spring
(32) while all other components remain with unchanged dimensions and characteristics
in all models.
[0023] The cell containing the viscous braking fluid in which the annular body (2I) is totally
immersed, can also be built in another position, mantaining the same characteristics,
as shown in fig.2. In fact in this case the cell (I0) is obtained in the interspace
between the external casing (37) and the external sleeve (29).
[0024] Figures 3 and 4 show another form of realisation of a mechanical regulator of travel
with controlled operation, composed essentially of an internal tubular body (5I) divided
into two distinct areas (52) as intermediate sleeve (53) and two gaskets (54) applied
at the ends of a rod(55) sliding through the center of said sleeve (53). The distinct
areas are completely filled with a fluid, such as: oil, grease or similar items, only
allowed to ooze from one area to the other (52) and viceversa through the annular
gap (56) between the surface of the aforesaid rod (55) and aforesaid through hole
in the center of the intermediate sleeve (53).
[0025] The fluid is not allowed to get out nor to ooze at the extremity of tubular body
(5I), as the gaskets (54) seal perfectly the inside walls of the aforesaid distinct
areas (52).
[0026] The intermediate sleeve (5ʺ) is linked with the upper extremity of a second coaxial
tubular body (57) whose inferior extremity is connected with the edge (58) of a piston
(24) also linked with the external sliding sleeve (29) sustaining the seats, or whatever
else.
[0027] As for the preceding realisations, the final part of said piston (24) has a male
trunk-conic shape (25), matching with a similar female trunk-conic shape obtained
on a second piston (I6) constrained to the lower extremity (I5) of a third tubular
body (I4), coaxial and intermediate to the others (5I) and (57), allineated with a
superior sleeve (I) on top of which is situated an operating push-button (2).
[0028] The lower extremity of the rod (55) is linked with a second central rod (I8), provided
with a plurality of concave annular seats (I9).
[0029] Similarly to what has already been shown and described, also with regard to the present
solution, the superior piston (24) is provided in its lower trunk-conic extremity(25)
with two or more radial holes (26), preferably inclined, housing an equal number of
spheres (27) allowed to protrude at the extremities.
[0030] When the trunk-conic flares (I7) and (25) of the pistons (I6) and (24) are matching
together, the spheres (27) are pushed into the radial holes (26) so that they protrude
internally engaged in one of the concave annular seats (I9) on the coaxial central
rod (I8).
[0031] When the trunk-conic flares (I7) and (25) are disengaged, the pushing action on the
spheres (27) of the lower piston (24), is annuled and they can receed from their
position, leaving the central rod free.
[0032] The detachement of the aforesaid flares (I7) and (25) is obtained by exerting a pressure
on the superior button (2) or on the special lever, which in its turn will push the
top extremity of the third tubular body (I4).
[0033] The aforesaid contact between superior sleeve (I) and third tubular body (I4) is
obtained through lateral slits (59) on the superior part of the second tubular body
(57). When detached the external sliding sleeve (29) is free to move in the two directions,
up and down.
[0034] In the case of descent, when a downwards charge is exerted upon the sleeve (29),
the movement is contrasted by the spiral spring (32) as well as the central rod (55)
with end gaskets (54). During the descent the tubular body (5I) is dragged down and
the fluid in the inferior area (52) is pushed in the upper one through the annular
gap (56) between the passage hole and the rod (55). Thanks to the natural viscosity
of the fluid used for this purpose, like oil or grease, the oozing through the annular
gap is gradual and regular, with no jerk nor stick-slip motion, thus slowing the
speed of descent. In case of ascent, meaning that it is intended to unload the sleeve
(29) or regulate its position at an higher level, the external sleeve (29) is pushed
upwards by the spiral spring (32) whilst the fluid in the superior area (52) goes
into the inferior one oozing through the gap between the passage hole and rod, (55),
or through the lateral valve (60), fitted with a sphere (6I), which only opens, allowing
passage of fluid during upward movement, whilst it is closed for the pressure exerted
by the fluid itself, during downward movement.
[0035] The lower extremity of the central rod (I8) is linked with two small cups (62) and(63),
fitted one into the other and left free to revolve one inside the other, slipping
on a lower ring (64). The upper edges (65) and (66) of the cups support a superior
spiral spring (32) and a lower spring (35) sustained by the base of the external casing
(37) The cups (62) and (63) are preferably made of self-lubricating material, the
lower contact ring (64) being thus the element that allows revolving movements of
the regulation complex, round its vertical axis.
I) Mechanical travel regulator with controlled operation, characterised by the fact
of including holding means consisting in spheres (27) which became engaged, through
the action of complementary trunk-conic flares (I7) and (25), coupled and kept in
position by an elastic spring means (28), in concave annular seats (I9) in the lower
part of a coaxial central rod (I8) and characterised by the fact of including a prolonged
shank (20) or (55) presenting at least one integral annular body (2I) or some gaskets
(54), located inside a cell (I0), delimited by superior and inferior edges (9) and
(9ʹ) or inside areas (52) delimited by an intermediate sleeve (53) and the gaskets
themselves (54), filled with a viscous fluid, such as oil or grease.
2) Mechanical regulator following claim I, characterised by the fact thet the external
dimension of the integral annular body (2I) on the prolonged shank (20), and the internal
dimension of the cell (I0) are next to one another, except for a pre-established
peripheric interspace provided for the oozing of viscous fluid during the relative
movement between the two aforesaid objects.
3) Mechanical regulator following claims I and 2, characterised by the fact that at
least one axial hole (22) is made on the integral annular body (2I).
4) Mechanical regulator following claims from I to 3, characterised by the fact that
the area of the through holes of the prolonged shank extremities (20) are provided
with upper and lower internal peripheric grooves where elastic rings (6) and (I3)
are fitted, therefore sealing the end areas of the aforesaid shank (20).
5) Mechanical regulator following claim I, characterised by the fact that the aforesaid
cell (I0) is obtained inside the hollow regulating pivot (I4) moving coaxially relatively
to the central rod (I8).
6) Mechanical regulator following claims from I to 4, characterised by the fact that
the cell (I0) is obtained in the interspace comprised between the external sleeve
(29) and the external covering envelope (37).
7) Mechanical regulator following claims from I to 5, characterised by the fact that
the hollow regulating pivot (I4) consists of a plurality of coaxial allineated components,
comprising a superior trunk (I) linked with an intermediate connection (3) on which
an intermediate tubular trunk (7) is screwed, matching with an inferior tubular trunk
(I2); in the aforesaid couplings, the cell (I0) comes into correspondence with the
intermediate trunk (7) and is delimited by the lower edge (9) of the connection (3)
and the upper edge (9ʹ) of the lower trunk (I2), which presents an external annular
ledge (23) for travel stop of the regulating pivot (I4).
8) Mechanical regulator following claim I, characterised by the fact of comprising
an internal tubular body (5I) divided into two distinct areas (52) by an intermediate
sleeve (53) in whose central hole slides a rod (55) provided with extremity gaskets
(54) sealing the internal walls of the aforesaid two areas (52) of the tubular body
(5I), the aforesaid areas being substantially filled with a viscous fluid, such as
oil, grease or similar items, and the aforesaid rod (55), directly linked with a second
inferior rod (I8), being provided with a plurality of concave annular seats (I9),
whilst the said tubular body (5I) is linked with a second tubular body (57) connected
to the edge (58) of a piston (24) being part of holding means consisting in spheres
(27) which engage themselves into concave annular seats (I9), under the action of
complementary trunk-conic flares (I5) and (25) when coupled.
9) Mechanical regulator following claims I and 8, characterised by the fact that the
intermediate sleeve (53) is provided with a one-way valve (60).
I0 )Mechanical regulator following claims I, 8 and 9, characterised by the fact that
the passage area of the viscous fluid from one zone (52) to the other, divided by
the intermediate sleeve (53), consists in a gap between the through hole of the sleeve
itself (53) and the sliding rod (55).
II) Mechanical regulator following claims I and from 8 to I0, characterised by the
fact that, in ascending condition, the annular passage area of the fluid, between
the through hole of the sleeve (53) and the sliding rod (55), is added to the passage
area of the open valve (60).
I2) Mechanical regulator following claims I and from 8 to II, characterised by the
fact that the opening control of pistons (I6) and (24), with complementary trunk-conic
flares, comprises a superior sleeve (I) which connects, by pressure, with the superior
extremity of a coaxial tubular body (I4), whose inferior extremity is linked with
the lower piston (I6).
I3) Mechanical regulator following claims I and from 8 to I2, characterised by the
fact that the upper piston (24) is connected with a tubular body (57) linked with
the intermediate sleeve (53), of the tubular body (5I), and with the lower extremity
of the sliding sleeve (29) on which seats and/or similar items are fitted.
I4) Mechanical regulator following claims I and from 8 to I3, characterised by the
fact of comprising two inferior cups (62) and (63), in self-lubricant material, inserted
one into the other and left free to slide between themselves, in revolution, on an
inferior sliding ring (64); these cups being comprised between the superior (32) and
the lower (35), shock absorbing springs.
I5) Mechanical regulator following claims from I to I4, characterised by the fact
of comprising two pistons (I6) and (24), that can be coupled together by means of
their respective trunk-conic flares (I7) and (25), where the inferior one (I6) is
connected with the lower extremity of the regulating pivot (I4) and the superior one
(24) is connected to the lower extremity of the external sleeve (29).
I6) Mechanical regulator following claim I, characterised by the fact that the aforesaid
piston (I6) is applied on the base of a sleeve (30) free to slide in an intermediate
tubular body (3I) whose base (40) is connected with the base of the central rod (I8)
by means of a flat ball bearing.
I7) Mechanical regulator following claims I and from 8 to 16, characterised by the
fact that the aforesaid sleeve (30) and aforesaid intermediate tubular body (3I) slide
one upon the other and are kept allineated and in position by means of a shock absorbing
spring (32) in between the ledges (33) and (34), respectively obtained on the aforesaid
sleeve (30) and aforesaid tubular body (3I).
I9) Mechanical regulator following claims I, 16 and I7, characterised by the fact
of comprising a shock absorbing spring (35) between the ledge (34) of the intermediate
tubular body (3I) and the base (36), with bottom aperture, of the external casing
(37).
I9) Mechanical regulator following claims from I to I8, characterised by the fact
that the control means are guided and kept in position by means of the shock absorbing
spring (32) comprised in the interspace between the external casing (37) and the
coaxial sleeve (30), and sliding in the intermediate tubular body (3I), or the sliding
sleeve (29).